easy-up ac & dc powermanuals.gogenielift.com/parts and service manuals... · part no. 20946...
TRANSCRIPT
Serial Number Range
from serial number 2482-1413 to2492-2366
Easy-Up AC &DC Power
Part No. 20946
Rev B2
November 2018
2 Easy-Up AC & DC Power Part No. 20946
November 2018
Part No. 20946 Easy-Up AC & DC Power 3
November 2018
How to Read Your Serial Number
This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
100 Parts Figures101.1 Easy-Up Base Assembly...........................................10
102.1 Easy-Up Platform Assembly......................................12
103.1 Easy-Up Mast Assembly............................................14
104.1 Easy-Up DC Battery Pack.........................................16
105.1 Easy-Up DC Hyd./Elec. Assembly.............................18
106.1 Easy-Up AC Hyd./Elec. Assembly.............................20
IndicesPart Number Index...............................................................22
Part Description Index.........................................................23
Cross ReferencesFittings Cross Reference.....................................................24
4 Easy-Up AC & DC Power Part No. 20946
November 2018
Table of Contents
This Page Intentionally Left Blank
Part No. 20946 Easy-Up AC & DC Power 5
November 2018
Table of Contents (continued)
6 Easy-Up AC & DC Power Part No. 20946
November 2018
Notes
Part No. 20946 Easy-Up AC & DC Power 7
November 2018
Parts Stocking List
8 Easy-Up AC & DC Power Part No. 20946
November 2018
How To Order Parts
Part No. 20946 Easy-Up AC & DC Power 9
November 2018
Fax Order Form
10 Easy-Up AC & DC Power Part No. 20946
100 Parts Figures November 2018
101.1 Easy-Up Base Assembly
Description Qty.Part No.Item
LEVELING JACK ASSY,16IN.,EUP--
BASE WELDMENT--EUP........................11component is no longer available
DROP OUTCYL.WELD,EUP-PAINTED.....................1
11361PGT2
CASTER-PL,SW 8 X 2 BOLT/NUTKIN....217020GT3Order 17020 for initial replacement (allcasters must be replaced as a set)
CASTER,PL,RGD,8 X 2..........................211160GT4
CASTER,PL,SW,PNEU 8 X 4.................211158GT5
CASTER-PL,RGD,PNEU,8 X 2.80/4"......211159GT6
OUTRIGGER WLDMT,EU "GRAY".........410791GT7
OUTRIGGER ASSY-EU ROUGHTERAIN...................................................4
11391GT8
TUBE-28"EU R.T. OUTRIGGER.............411570GT9
LEVELING JACK CASTING-EU.............411392GT10
HANDLE,LEVELINGJACK,SHRT-ZINC...................................4
8214GT11
LEVELING JACK ROD 16".....................46706GT12
FOOTPAD SERVICE KIT........................4124163GT13
PIN,LOCK,SHORT W/PULL RING.........46277GT14
CONDUIT-39.375" MAST BRACE,LH.....46100GT15
FLOOR LOCK CUP/PAD ASSY*SERV**11367-1GT17
SPRING-FLOOR LOCK (COMPR.)11367-2GT--
SPRING-PAD RETAINER (EXP.)11367-3GT--
Part No. 20946 Easy-Up AC & DC Power 11
100 Parts FiguresNovember 2018
101.1 Easy-Up Base Assembly
12 Easy-Up AC & DC Power Part No. 20946
100 Parts Figures November 2018
102.1 Easy-Up Platform Assembly
Description Qty.Part No.Item
PLAT. ASSY-STD PL W/DECALS............116951GT1(wood deck)
PLAT. ASSY-STD PLI W/DECALS32815GT--(aluminum deck)
CHAIN ASSY, STD PLAT. DATE..............16837GT2
PLYWOOD,5/8 ACX-23.88 X 23.88.........114806GT3
TOEBOARD WELDMT-STDPLATFORM.............................................1
7382GT4
DECAL,IMPORTANT ALL OUT...............19216GT5
DECAL,300 LB. MAX. PLC.....................18765GT6
SCREW,HHC,1/4-20 X .75......................26090GT7
NUT,NYLOCK,1/4-20..............................26091GT8
U-BOLT,3/8 X 1 YZ..................................26550GT9
WASHER,LOCK,.375..............................26021GT10
NUT,NYLOCK,3/8-16..............................24828GT11
COIL CORD(16-4)-----12".......................16629GT12
CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT13
DECAL,EMERGENCYSTOP"YELLOW......................................1
8034GT14
SWITCH,CONTROL,TELEM..................18541GT15
BRACKET-PLATFORM SWITCH MOUNT.10657GT--
NUT,HEX,1/4-206357GT--
SCREW,HHC,1/4-20 X 1.756637GT--
TOOL TRAY ACCESSORY***.................19599-SGT16(optional)
Part No. 20946 Easy-Up AC & DC Power 13
100 Parts FiguresNovember 2018
102.1 Easy-Up Platform Assembly
14 Easy-Up AC & DC Power Part No. 20946
100 Parts Figures November 2018
103.1 Easy-Up Mast Assembly
Description Qty.Part No.Item
BOE LUBE..............................................190337GT--aluminum dry lubricant
COIL CORD,16/-6,SO,79" COIL.............121332GT1(platform controls switch to hydraulic pump)
CONDUIT,3"-COIL TUBE HOUSE-39"....16555GT2
JUNCTION BOX ROUND.......................16558GT3
FLAT BAR-COIL TUBE BRKT---6"..........26628PGT4
CONDUIT-PB J BOX OUTLET-2.5".........116954GT5
T-BOX,2.75 X 4.5 X 2.0...........................110775GT6
BRACKET-OUTLET BOX PAINTED........16634PGT7(grey)
COIL CORD(16-4)-----12".......................16629GT8
MAST SECTION,#1-EUP19...................111404GT9
MAST SECTION,#2, EUP,71.25"............111405GT10
MAST SECT.#3, EUP19,PLC19 & 24.....18069GT11
MAST SECTION,#4,PLC,PLI,EUP 19.....111907GT12
CARRIAGE, PLC/EUPSTANDARD-49"......................................1
14817GT13
(newer style)
CARRIAGE, PL, 29"6527GT--(older style)
ROLLER, NYLATRON,1.5 O.D.**..........166050GT14
ROLLER KIT(SL,PLC,AWP1) QTY 1.....1631707GT15
CHAIN ASSY,COL.#1-PLC24/DPL30.....27868GT16(replaced 11100)
CHAIN ASSY,COL.#2-PLC24/DPL30*.....27870GT17(replaced 11101)
CHAIN ASSY,COL.#3-PLC24/DPL30.....27872GT18(replaced 11102)
IDLER WHEEL W/BEARING-LG6930GT19
CLEVIS BLOCK-4 SLOT STL.CASTG.....114737GT20
IDLER WHEEL W/BEARING-MEDIUM...16929GT21
IDLER WHEEL W/BEARING-SM............16928GT22
AXLE, IDLER WHEEL .75 X 4.016544GT22A
LOWER CHAIN TERM WELD. #3WIDE.......................................................1
6509GT23
LOWER CHAIN TERM WELD.#4NARRW..................................................1
6506GT24
LOWER CHAIN TERM WELD. #3WIDE.......................................................1
6509GT25
MAST COVER PLATE (4 COL)...............16593GT26
INSTRUCT.TUBE W/CAPS-1.75 X 12.....16600GT27
CAP,INSTRUCTION TUBE (RED)31822GT--
DECAL,OPER.INST, EUP.......................111656GT28
CABLE,MAST TENSION........................312397GT30(71.25 inches)
PULLEY,(NYLATRON) 2 X .5 X .25........314558GT31
Description Qty.Part No.Item
CABLE ANCHORBRACKET-UPPER,ZNC..........................3
6852GT32
CABLE ANCHORBRACKET-LOWER,ZNC.........................3
6552GT33
CYLINDER,HYD-1.5X 53.25X 66...........16969GT34(obselete, no replacement available)
SEAL KIT,FOR 1.13 ROD (LANTEX)8931GT--
PIN,CLEVIS,.75 X 2................................16545GT35
PULLEY&BRKT INSTALL-MAST TENSN7710GT36
PULLEY,(NYLATRON) 2 X .5 X .25........114558GT--
SCREW,PHIL,PHM,10-24 X.38,SEMS....221018GT--
NUT,HEX,10-24......................................125625GT--
PULLEY BRACKET-1", ZINC..................16554GT--
SCREW,SHS,10-24 X .625.....................16584GT--
WASHER,LOCK,#10 PLTD.....................16607GT--
Part No. 20946 Easy-Up AC & DC Power 15
100 Parts FiguresNovember 2018
103.1 Easy-Up Mast Assembly
16 Easy-Up AC & DC Power Part No. 20946
100 Parts Figures November 2018
104.1 Easy-Up DC Battery Pack
Description Qty.Part No.Item
BATTERY BOX-PAINTED.......................121257PGT1
BATTERY, 30H, 109AH...........................16676GT2
BATTERY BOX DIVIDER 13.5 X 9..........17166GT3
CHARGER,12V,10A,AUTOMATIC,DOM*38581GT4
AMMETER-(6685,6675 CHARGER)**14809GT--
TIMER,12HR,CHARGER MOD.#2002**8991GT--
CHARGER, 200-230/50-PLI,AWP6851GT4A
CHARGER, 100-115/50-PL,PLC,AWP4Bno longer available from supplier
BATTERY TERMINAL PROTECTORS....157162GT5
BATT. CABLE CLAMP-RING,14.0..........28027GT6
BATTERY BOX RECEPTACLE,RED.......16812GT7
BATTERY BOXRECEPTACLE,BLACK............................1
6813GT8
Battery Terminal Boot..............................18909GT9
BOOT,CABLE TERMINAL COVER.........196110GT10
DECAL,CAUTIONBATTERY,CAMLOK................................1
11657GT11
BATTERY BOX LID --(GRAY)6673PGT12
Part No. 20946 Easy-Up AC & DC Power 17
100 Parts FiguresNovember 2018
104.1 Easy-Up DC Battery Pack
18 Easy-Up AC & DC Power Part No. 20946
100 Parts Figures November 2018
105.1 Easy-Up DC Hyd./Elec. Assembly
Description Qty.Part No.Item
POWER UNITASSEMBLY-PLC/PSL/EU........................1
6669GT1
SOLENOID, STONE, DC--obsolete, no longer available from supplier
MOTOR KIT-STONE 12V DC REPLA**15942GT--(call the Service Department for mountinginstructions)
BRUSH KIT,15942/29416 MOTOR***25664GT--(call the Service Department for mountinginstructions)
BREATHER CAP, ALUMINUM PRODUCT6950GT--
BUSHING,140140-6-4............................26648GT2
ELBOW,130239-4-4................................26642GT3(replaced 4605)
CONNECTOR,070102-4-4......................46693GT4
HYD HOSE ASSY W/FITTINGS-22.5"....111817GT5
HYD HOSE ASSY W/FITTINGS--25".....111415GT6
VALVE,FLOW CONTROL A8-2101-00....16567GT7
NIPPLE,HEX,140137-4-4.......................16639GT8
CYLINDER,HYD-1.5X 53.25X 66...........16969GT9EUP-15, EUP-19
SEAL KIT,FOR 1.13 ROD (LANTEX)8931GT--
BATTERY CABLE ASSY-PL,NEG-24".....17797GT10
BATTERY CABLE ASSY-PL,POS-27".....17796GT11
Part No. 20946 Easy-Up AC & DC Power 19
100 Parts FiguresNovember 2018
105.1 Easy-Up DC Hyd./Elec. Assembly
20 Easy-Up AC & DC Power Part No. 20946
100 Parts Figures November 2018
106.1 Easy-Up AC Hyd./Elec. Assembly
Description Qty.Part No.Item
POW UNIT,AC,.75GPM,PLC,SERV124816GT1(replaced 12250)
VALVE,RELEASE CARTRIDGE,STONE12439GT--(12250)
BREATHER CAP, ALUMINUM PRODUCT6950GT--
BUSHING,140140-6-4............................26648GT2
ELBOW,070202-4-4................................36647GT3
HYD HOSE ASSY W/FITTINGS 24.75....18979GT4(replaced 11388)
HYD HOSE ASSY W/FITTINGS 22".......111816GT5
CONNECTOR,070102-4-4......................26693GT6
VALVE,FLOW CONTROL A8-2101-00....16567GT7
NIPPLE,GALV.,1/4 X 2............................16970GT8
CYLINDER,HYD-1.5X 53.25X 66...........19EUP-15, EUP-19 (no replacementavailable)
SEAL KIT,FOR 1.13 ROD (LANTEX)8931GT--
ENCLOSURE,FGELEC.,STOCK,7X5X4.............................1
8425GT10
CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT11
CONN. SQZ,1/2NPT .39-.56 MED..........27057GT12
CONTACTOR, MOTOR, 50/60 110V......17157GT13
CONTACTOR, MOTOR, 50/60 220V7160GT13A
DECAL,WIRING DIAGRAM, PLC/I AC....120561GT14(replaced 10162)
PIGTAIL,ASSY,AC/DC SJO 14/3**..........135846GT15(includes plug)
Part No. 20946 Easy-Up AC & DC Power 21
100 Parts FiguresNovember 2018
106.1 Easy-Up AC Hyd./Elec. Assembly
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
PagePart Number
1310657GT ...................1510775GT ...................1110791GT ...................1111158GT ...................1111159GT ...................1111160GT ...................1111361PGT .................1111367-1GT ................1111367-2GT ................1111367-3GT ................1111391GT ...................1111392GT ...................1511404GT ...................1511405GT ...................1911415GT ...................1111570GT ...................1511656GT ...................1711657GT ...................2111816GT ...................1911817GT ...................1511907GT ...................1512397GT ...................11124163GT .................2112439GT ...................21124816GT .................1514558GT ...................1514737GT ...................1314806GT ...................1714809GT ...................1514817GT ...................1915942GT ...................1316951GT ...................1516954GT ...................1117020GT ...................2120561GT ...................1521018GT ...................1721257PGT .................1521332GT ...................1525625GT ...................1925664GT ...................1531707GT ...................1531822GT ...................1332815GT ...................2135846GT ...................1738581GT ...................134828GT .....................1757162GT ...................136021GT .....................156050GT .....................136090GT .....................136091GT .....................116100GT .....................116277GT .....................136357GT .....................156506GT .....................156509GT .....................156527GT .....................156544GT .....................156545GT .....................136550GT .....................156552GT .....................156554GT .....................156555GT .....................156558GT .....................19, 216567GT .....................156584GT .....................156593GT .....................156600GT .....................156607GT .....................156628PGT ...................13, 156629GT .....................156634PGT ...................136637GT .....................196639GT .....................196642GT .....................
PagePart Number
216647GT .....................19, 216648GT .....................196669GT .....................176673PGT ...................176676GT .....................19, 216693GT .....................116706GT .....................176812GT .....................176813GT .....................136837GT .....................176851GT .....................156852GT .....................156928GT .....................156929GT .....................156930GT .....................19, 216950GT .....................15, 196969GT .....................216970GT .....................13, 217056GT .....................217057GT .....................217157GT .....................217160GT .....................177166GT .....................137382GT .....................157710GT .....................197796GT .....................197797GT .....................157868GT .....................157870GT .....................157872GT .....................178027GT .....................138034GT .....................158069GT .....................118214GT .....................218425GT .....................138541GT .....................138765GT .....................178909GT .....................15, 19, 218931GT .....................218979GT .....................178991GT .....................1590337GT ...................139216GT .....................139599-SGT ..................1796110GT ...................
22 Easy-Up AC & DC Power Part No. 20946
November 2018
Part Number Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.
AAMMETER-(6685,6675 CHARGER)**.....17AXLE, IDLER WHEEL .75 X 4.01.....15
BBASE WELDMENT--EUP.....11BATT. CABLE CLAMP-RING,14.0.....17BATTERY BOX DIVIDER 13.5 X 9.....17BATTERY BOX LID --(GRAY).....17BATTERY BOX RECEPTACLE,BLACK.....17BATTERY BOX RECEPTACLE,RED.....17BATTERY BOX-PAINTED.....17BATTERY CABLE ASSY-PL,NEG-24".....19BATTERY CABLE ASSY-PL,POS-27".....19Battery Terminal Boot.....17BATTERY TERMINAL PROTECTORS.....17BATTERY, 30H, 109AH.....17BOE LUBE.....15BOOT,CABLE TERMINAL COVER.....17BRACKET-OUTLET BOX PAINTED.....15BRACKET-PLATFORM SWITCH MOUNT.....13BREATHER CAP, ALUMINUMPRODUCT.....19, 21
BRUSH KIT,15942/29416 MOTOR***.....19BUSHING,140140-6-4.....19, 21
CC A B L E A N C H O RBRACKET-LOWER,ZNC.....15
CABLE ANCHOR BRACKET-UPPER,ZNC...15CABLE,MAST TENSION.....15CAP,INSTRUCTION TUBE (RED).....15CARRIAGE, PL, 29".....15CARRIAGE, PLC/EUP STANDARD-49".....15CASTER,PL,RGD,8 X 2.....11CASTER,PL,SW,PNEU 8 X 4.....11CASTER-PL,RGD,PNEU,8 X 2.80/4".....11CASTER-PL,SW 8 X 2 BOLT/NUTKIN.....11CHAIN ASSY, STD PLAT. DATE.....13CHAIN ASSY,COL.#1-PLC24/DPL30.....15CHAIN ASSY,COL.#2-PLC24/DPL30*.....15CHAIN ASSY,COL.#3-PLC24/DPL30.....15CHARGER, 100-115/50-PL,PLC,AWP.....17CHARGER, 200-230/50-PLI,AWP.....17CHARGER,12V,10A,AUTOMATIC,DOM*.....17CLEVIS BLOCK-4 SLOT STL.CASTG.....15COIL CORD(16-4)-----12".....13, 15COIL CORD,16/-6,SO,79" COIL.....15CONDUIT,3"-COIL TUBE HOUSE-39".....15CONDUIT-39.375" MAST BRACE,LH.....11CONDUIT-PB J BOX OUTLET-2.5".....15CONN,SQUEEZE,1/2NPT .38-.50,SM....13, 21CONN. SQZ,1/2NPT .39-.56 MED......21CONNECTOR,070102-4-4.....19, 21CONTACTOR, MOTOR, 50/60 110V.....21CONTACTOR, MOTOR, 50/60 220V.....21CYLINDER,HYD-1.5X 53.25X 66.....15, 19, 21
DDECAL,300 LB. MAX. PLC.....13DECAL,CAUTION BATTERY,CAMLOK.....17DECAL,EMERGENCY STOP"YELLOW.....13DECAL,IMPORTANT ALL OUT......13DECAL,OPER.INST, EUP.....15
DECAL,WIRING DIAGRAM, PLC/I AC.....21DROP OUT CYL.WELD,EUP-PAINTED.....11
EELBOW,070202-4-4.....21ELBOW,130239-4-4.....19ENCLOSURE,FG ELEC.,STOCK,7X5X4.....21
FFLAT BAR-COIL TUBE BRKT---6".....15FLOOR LOCK CUP/PAD ASSY*SERV**.....11FOOTPAD SERVICE KIT.....11
HHANDLE,LEVELING JACK,SHRT-ZINC.....11HYD HOSE ASSY W/FITTINGS 22".....21HYD HOSE ASSY W/FITTINGS 24.75.....21HYD HOSE ASSY W/FITTINGS--25".....19HYD HOSE ASSY W/FITTINGS-22.5".....19
IIDLER WHEEL W/BEARING-LG.....15IDLER WHEEL W/BEARING-MEDIUM.....15IDLER WHEEL W/BEARING-SM.....15INSTRUCT.TUBE W/CAPS-1.75 X 12.....15
JJUNCTION BOX ROUND.....15
LLEVELING JACK ASSY,16IN.,EUP.....11LEVELING JACK CASTING-EU.....11LEVELING JACK ROD 16".....11LOWER CHAIN TERM WELD. #3 WIDE.....15LOWER CHAIN TERM WELD.#4 NARRW....15
MMAST COVER PLATE (4 COL).....15MAST SECT.#3, EUP19,PLC19 & 24.....15MAST SECTION,#1-EUP19.....15MAST SECTION,#2, EUP,71.25".....15MAST SECTION,#4,PLC,PLI,EUP 19.....15MOTOR KIT-STONE 12V DC REPLA**.....19
NNIPPLE,GALV.,1/4 X 2.....21NIPPLE,HEX,140137-4-4.....19NUT,HEX,1/4-20.....13NUT,HEX,10-24.....15NUT,NYLOCK,1/4-20.....13NUT,NYLOCK,3/8-16.....13
OOUTRIGGER ASSY-EU ROUGH TERAIN....11OUTRIGGER WLDMT,EU "GRAY".....11
PPIGTAIL,ASSY,AC/DC SJO 14/3**.....21PIN,CLEVIS,.75 X 2.....15PIN,LOCK,SHORT W/PULL RING.....11PLAT. ASSY-STD PL W/DECALS.....13
PLAT. ASSY-STD PLI W/DECALS.....13PLYWOOD,5/8 ACX-23.88 X 23.88.....13POW UNIT,AC,.75GPM,PLC,SERV.....21POWER UNIT ASSEMBLY-PLC/PSL/EU.....19PULLEY BRACKET-1", ZINC.....15PULLEY&BRKT INSTALL-MAST TENSN.....15PULLEY,(NYLATRON) 2 X .5 X .25.....15
RROLLER KIT(SL,PLC,AWP1) QTY 1.....15ROLLER, NYLATRON,1.5 O.D.**.....15
SSCREW,HHC,1/4-20 X .75.....13SCREW,HHC,1/4-20 X 1.75.....13SCREW,PHIL,PHM,10-24 X.38,SEMS.....15SCREW,SHS,10-24 X .625.....15SEAL KIT,FOR 1.13 ROD (LANTEX).....15, 19, 21
SOLENOID, STONE, DC.....19SPRING-FLOOR LOCK (COMPR.).....11SPRING-PAD RETAINER (EXP.).....11SWITCH,CONTROL,TELEM......13
TT-BOX,2.75 X 4.5 X 2.0.....15TIMER,12HR,CHARGER MOD.#2002**.....17TOEBOARD WELDMT-STD PLATFORM.....13TOOL TRAY ACCESSORY***.....13TUBE-28"EU R.T. OUTRIGGER.....11
UU-BOLT,3/8 X 1 YZ.....13
VVALVE,FLOW CONTROL A8-2101-00.......19, 21
VALVE,RELEASE CARTRIDGE,STONE.....21
WWASHER,LOCK,#10 PLTD.....15WASHER,LOCK,.375.....13
Part No. 20946 Easy-Up AC & DC Power 23
November 2018
Part Description Index
24 Easy-Up AC & DC Power Part No. 20946
November 2018
Fitting Cross References
Part No. 20946 Easy-Up AC & DC Power 25
November 2018
Fitting Cross References (Continued)
26 Easy-Up AC & DC Power Part No. 20946
November 2018
Fitting Cross References (Continued)
Part No. 20946 Easy-Up AC & DC Power 27
November 2018
Fitting Cross References (Continued)
28 Easy-Up AC & DC Power Part No. 20946
November 2018
Fitting Cross References (Continued)
Part No. 20946 Easy-Up AC & DC Power 29
November 2018
Fitting Cross References (Continued)
30 Easy-Up AC & DC Power Part No. 20946
November 2018
Fitting Cross References (Continued)
Parts M
anualE
asy-Up A
C &
DC
Pow
erfrom
serial number 2482-1413 to 2492-2366
Part No.20946
Rev B2