easyset system - italia star · 6 the easyset metal formwork frame is ideal for small wall and...

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EASYSET System

www.gruppopetrosino.com 2

“Consider the client. Then provide the tools necessary for success”. This is the business philosophy behind the CONDOR GROUP of companies, your global consultant to the construction industry. Scrupulous product planning, a technical department available to create tailor-made solutions and in-depth training and information contribute to complete satisfaction for the client and the end user. In addition to an integrated set of products and services, the Group innovates and differentiates through many other factors: - use of high-quality materials - certified products; - advantageous quality/price

relationship; - rental service; - complete technical and commercial

documentation; - pre- and post-sale customised planning

consultancy; - fast deliveries.


Group profile…………………………………………………………………………………………………………………….…….. 4

CONDOR GROUP – Formworks Division ………………………………………….. 5

EASYSET, the system ………………………………………………………………………………………………… 6

EASYSET, the clamps…………………………………………………………….…………………………………… 8

EASYSET, the corner closures …………………………………………………………………… 9

EASYSET, the basic compositions ………………………………………………………. 10

EASYSET, the pillars ………………………………………………………….…………………………………… 11

EASYSET, the filling………………………………………………………………………………….……………………. 12

EASYSET, the compositions …………………………………………………………….……………. 13

EASYSET, the shelf form ……………………………………………………………………………………… 15

EASYSET, MMV single face ……………………………………………………………………………… 16

EASYSET, the components……………………………………………………….………………………… 18

Information on products, systems and other items contained in this catalogue is only intended as an introduction to the Condor Group and its products and must therefore be considered informational. For any specific advice and further details relating to these products, please contact the manufacturer directly. Anyone intending to use these products must comply with all applicable laws and regulations relative to their use. The information and photos shown in the catalog are of purely informational value. The products described are subject to change and may be modified by the manufacturer at any time without notice.

Contents


The CONDOR GROUP was founded in 1981 through the entrepreneurial spirit of Alfonso Petrosino. In over twenty years, through a policy of acquisitions and production diversification, the Group has served ever larger slices of the market, becoming an Italian leader in the production and marketing of scaffolding, formworks, construction machinery, and prefabricated mono-blocks. Internationally, the CONDOR GROUP boasts seven plants throughout Italy, one in France, and a rental center on the outskirts of Paris. Automation, separation of individual production processes, experimentation, exchange of know-how, an attitude toward mobility, and the efficiency of the business network are the strong points that have made the achievement of some important objectives possible: success in new markets, lowering costs, a clear language for communication and shortening the supply chain through the implementation of effective control functions. The adoption of a network organization model has, moreover, allowed a seamless merging of the multiple corporate entities. Altimat, GSF, Edilcomec, Redaelli, Condor, Obim, and Sky – Group companies operating synergistically whilst pursuing different strategies in various contexts, expanding and reinforcing the Group's business horizons.

Group profile

SKY plant (Salerno)

OBIM plant (Salerno)

CONDOR plant (Avellino))

EDILCOMEC plant (Turin)

REDA plant (Lecco)

CONDOR plant (Avellino)


Working in the construction sector is not an easy task. It means planning in order to build, continually adapting material to meet the needs of the client. Innovating and differentiating are therefore key to companies like the CONDOR GROUP who perform undeniably essential research and development. The fruit of the process of continuous growth and attention to market demands is GSF (General System Formwork), the CONDOR GROUP's Formworks Division. Versatile, robust, and suitable for any type of construction site, the formwork systems unite installation speed with high-quality materials, ensuring that the customer has a product that stands the test of time. The creation of the formworks division allows the CONDOR GROUP, which has been a global consultant to the construction sector for thirty years, to give body and form to a complete and unique offer. State-of-the-art solutions and technologies, flexibility and well-chosen materials. These form the DNA of a player capable of realizing a model for good governance and development in line with new economic and industrial forces.

CONDOR GROUP, Formworks Division

GSF – Research and development

GSF – Executive design


The EASYSET metal formwork frame is ideal for small wall and pillar forms. It stands out in its class for its modularity, versatility, performance, and finish. With regard to modularity, all of the panels, both standard and universal, have horizontal elements with drilled holes every 5 cm. This allows, if necessary, the use of any standard panel as a universal panel and, also, eliminates the need for wooden compensators. With regard to the technical features, the EASYSET system accommodates pressures of up to 60 kN/m2 (*) with the use of only four tie rods.

(*) Panel from 100x300 4 tie rods max. pressure 40 kN/m² line 7 (*) Panel from 75x300 4 tie rods max. pressure 50 kN/m² line 7

EASYSET, the system

TECHNICAL DATA


The DW15 tie rods pass through a tapered cylindrical bush that allows the use of the formworks for inclined and battered forms up to a maximum inclination of 4.5°. The EASYSET formwork has a smooth surface finish, achieved by RAL 2009 colored powder paint. It consists of a perimeter framework, CU-profiled crosspieces with a constant spacing of 25 cm, a 9 mm thick one-panel Finnish multilayer covering, and a 220 g/m2 phenolic covering. Each CU crosspiece is drilled every 5 cm. Where appropriate the mantle is drilled and a protective bush inserted. This gives the EASYSET system a basic characteristic of being the first system in its class that can transform standard panels into universal pillar panels. The universal pillar panels, 75 and 100 cm in width, are already pre-drilled, always with a spacing of 5 cm, and can be used for pillar forms, restarts, longitudinal corners, T corners, and form stoppers. All the system panels can be used both horizontally and vertically.

Inclined form Batter form

EASYSET, the clamps The inclined formwork must be anchored to the foundation to avoid a flotation effect.

Tie rod passage

Bush and tie rod detail

EASYSET, the system


The union between the panels is ensured by two types of wedge clamp, the fixed aligner clamp and the patented UNA adjustable aligner clamp. By positioning them at any point on the perimeter framework, the clamps connect the panels both horizontally and vertically. In addition, the UNA clamp allows coupling with compensators of up to 9 cm.

Two UNA clamps are sufficient in the composition of the panels, both vertically and horizontally. The internal closure of the 20 x 25 corner is done by two fixed clamps. Four adjustable clamps are used for the closure of the external corner.

Fixed Standard Coupling aligner clamp

“UNA” coupling clamp with compensators up to 9 cm

“UNA” clamp External corner coupling

“UNA” Standard coupling clamp


Closing the corner can be achieved in two ways: 1. longitudinal corners with

universal-pillar panels 2. corner closures with external

corners. For walls up to 50 cm thick, no compensators are necessary for longitudinal panel corners. The external closure is realized with three hook tie rods. For compositions with external corners, the standard compensators start at 5 cm. Closure is achieved with three UNA clamps per side. The choice of the 5 cm module is also confirmed in the design of corners with 25 x 20 cm asymmetrical sides.

EASYSET, the corner closures

Longit

udin

al panels

Exte

rnal corn

er


"T" walls are simply made by using 25x20 inside corners and just one 5 cm compensator. The universal pillar panels allow extremely easy restarts from already existing walls and of various thicknesses. Four tie rods are sufficient in this case too. Closing the form can be achieved in various ways. The most simple are:

with aligners, laminated wood beams and a covering mantle;

with a standard panel and two universal-pillar panels

The connection occurs through three hook tie rods and wing nuts.

EASYSET, the basic compositions

"T" wall composition

Restarts

Form stoppers


The pillars, with rectangular or square sections, starting from a size of 10x10 up to 80x80 and for heights up to 6 m, are composed of longitudinal universal-pillar panels. The corner closures are achieved with five hook tie rods for h = 3 m; with 2 tie rods for h = 1.5.

Pillars from 10 x 10 to 50 x 50 Pillars from 10 x 10 to 80 x 80

EASYSET, the pillars

5 cm interval

drilling

Attachment and drilling detail


Ensuring the compositions are vertical is guaranteed by filling props together with a regulation arm. The latter, linked to a base plate fixed to the ground, connects to the formwork with the specific Omega attachment for props.

Formwork prop connection detail

Props base plate connection

detail

EASYSET, the filling

Prop attachment detail

Usage table for filling

props

OPERATIONAL CONDITION with wind = 0.5 kN/m2 (50 kg/m2)

NON-OPERATIONAL CONDITION with wind = 0.8 kN/m2 (80 kg/m2)

FIGURE 1


With the EASYSET system, different compositions become much easier to do. It is well known that the main problem with making “U” or closed shafts is in the disassembly of the panels. This operation happens through the use of the disassembly plate 1 with the aligner 2 and the OMEGA DW 3 attachment.

EASYSET, the compositions

Closed shafts


The EASYSET system also resolves the problem of walls with angles other than 90°. With the help of the hinged corner 1, the hinged aligner 2, joined with the OMEGA DW attachments 3, some compensators 4 and some universal pillar panels U, it is possible to build forms for walls with angles from a minimum of 65° up to a maximum of 180°.°

EASYSET, the compositions


The EASYSET formwork system is the first in the world designed to be totally integrated with the “multidirectional” scaffolding system. The coupling happens through the patented Omega MC self-locking coupler. It serves as a single coupling washer and can be positioned in the CU crosspieces at any point on the panel. This combination allows the formwork system to be used for any application and work phase with great security.

Coupling with MC bracket

detail

Coupling with classic wood

bearing bracket detail

EASYSET, the shelf form

Omega MC Attachment


Making single face forms is achieved with the help of an MMV modular system, and is used for screens, micro-piles, etc. in addition to single face walls. The system is exclusively composed of two overlapping triangular components (MMV-A and MMV-B). The maximum height of the form with an axis of 135 cm is 7.50 m. Coupling to the EASYSET system happens through mounting the MMV triangle and inserting the Omega DW coupling in the CU beams. The MMV system is completed by setting it on a special bolting base that, together with the support plate, counters the pressure generated by the form.

Anchoring detail

EASYSET, MMV single face

Omega DW coupling detail



Usage table


Description Art. Weight

EASYSET Panel 100x300

11303

91.40


11304

74.70


11305

64.80

EASYSET, the components




11306

58.10


11307

47.70


11308

41.00




Panel EASYSET 20x300

11309

34.30


11311

52.10


11312

42.70


11313

37.10


11314

33.30





11315

25.90


11316

22.20


11317

18.40

EASYSET Panel 100x300 Universal Pillars

11332 101.70





11333 82.10


11334 52.10


11335 42.70

EASYSET Corner 20x25x300

EASYSET Corner 20x25x150

11326

11327

49.70

26.00

EASYSET hinged corner 25x25x300

EASYSET hinged corner 25x25x150

11329

11330

52.70

29.30




External corner 12x12x300

External corner 12x12x150

19340

19341

60.00

30.00

Universal adjustable “UNA” clamp

19000

5.50

Fixed clamp for EASYSET

19330 3.50

“OMEGA”Regulation prop coupling complete with pivot and pin

90° “OMEGA” Regulation prop coupling complete with pivot and pin

19001

19051

1.50

1.50

Form bracket coupling/MC “OMEGA MC”

Form bracket coupling/MC “OMEGA MC90”

19002

19050

0.80

0.80




Universal coupling with “OMEGA DW” DW15 tie rod

Accessories: Adjustable wing nut

Alternatively: Wing nut

19003

16006

16007

1.30

1.20

0.87

DW15 hook tie rod

Accessories: Adjustable wing nut

Alternatively: Wing nut

19304

16006

16007

2.00

1.20

0.87

DW15 tie rod L=85 cm





16000

16001

16002

16003

16004

1.22

1.70

2.16

2.88

8.64

DW15 tie rod junction element

16005

0.56

DW15 3 reinforcement nut

16016 0.30

DW15 wing nut with adjustable plate

16006 1.20




DW15 wing nut with fixed plate

16007 0.87

DW15 Wing nut

16017 0.30

PVC spacers for tie rods L= 20 cm


PVC spacers for tie rods L = 30 cm




PVC spacers for tie rods L = 50 cm

16009

16010

16011

16012

16013

16014

16015

Plate for inclinations

16008 0.50

Aligner

Accessories: “OMEGA DW” universal coupling Wing nut

19005

19003 16007

19.10

1.20 0.87




Aligner with hinge

Accessories: “OMEGA DW” universal coupling Wing nut

19006

19003 16007

41.70

1.20 0.87

Service bracket cm 75

19028 11.30

Compensator plate H=300

Compensator plateH=150

Compensator plate H=75

19307

19308

19309

40.50

21.20

11.00



Descrizione Art. Weight

Compensator cm 5 H=300


19310

19311

21.50

11.00



19313

19314

19.60

9.50






19316

19317

17.20

7.70

BTS1 adjustable prop

BTS2 adjustable prop

15000

15001

13.00

16.60

Regulation cm 210÷360

Regulation cm 240÷420

Regulation arm SC210

15002

8.80 Regulation cm 110÷200




SSC750 extension for prop complete with pins and cotters

15003 38.60 regulation cm. with 2 BTS1 cm 465÷765

regulation cm with 2 BTS2 cm 525÷885

SC arm / BTS prop coupling plate complete with prop and cotter

15004

1.90

Lifting hook

19335 7.10 Max. capacity . 1500 kg.

EASYSET corner container 1-5 pieces

EASYSET corner container 1-10 pieces

19337

19338

16.20

25.30




MMV-A- single face wall element

17000 216.00

MMV-B- single face wall element

17001 74.60

Tie rod connection element

17002 7.80

A+A element junction tube 17003 18.90




DW15 single face wall anchor

16019 1.90







16020

16000

16001

16021

16022

16023

0.72

1.22

1.73

1.28

2.12

3.07



16005

16024

0.40

0.64



16007

16025

0.87

0.98

DW15 disposable plate

DW20 disposable plate

31014

31018

0.59

0.71

PVC tube Ø35 L = 50 cm

PVC tube Ø42 L = 50cm

16026

16027

0.90

0.33


easyset system - italia star · 6 the easyset metal formwork frame is ideal for small wall and...

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