ECNO:896

2

3

The control system has evolved dramatically after being integrated

with the management systems and device management system for

the operation of the production site. Moreover, migration which can

protect existing investment and which consistently applies state-of-

the-art technology is required when modernizing the plant.

We offer MICREX-NX, the concept based on support of the total

system lifecycle.

The MICREX-NX offers optimum solutions for long-term stable and

reliable plant operations at each phase of system lifecycles, including

design and engineering, operation, maintenance, and updating.

During the engineering and commissioning phases, the MICREX-

NX provides scalability that can flexibly suit plants on various scales

and can create a reliable and transparent system within an integrated

engineering environment. In addition, the system and site tests can

be implemented effectively with various simulation tools and intelligent

field devices functions.

During operation and maintenance phases, the advanced operation

functions and improved security measures support precise and secure

plant operation. The integrated asset management functions help to

further simplify routine maintenance, and improve plant operability by

reducing the recovery time from failure with effective user guidance.

During the updating and modernization phases, MICREX-NX offers

strategic migration with minimum capital investment to retain your

existing system as long as possible. MICREX-NX also offers various

application packages conforming to international industry standards,

and can store your expertise as a library for further use or expansion.

Total lifecycle solutions that reduce investment cost while stabilizing

plant operations; that’s the new information control system offered by

MICREX-NX.

Lifecycle Total Solution —with future oriented technologies—

Systemconfiguration

4

System ConfigurationBy integrating from the ERP (Enterprise Resource Planning) level and MES (Management Execution System) level to the control level, right down to the field level, business conditions can be assessed in real time and the proper measures precisely taken on time.

MICREX-PIIIMICREX-IX

PROFIBUS-PA

OCSDBSIOSIDS

DPCS-F

PCS-500

ICS-2500

ICS-2000

ACS-2000

SAS

MICREX-AX

OS WebClient

OS client(4 VGA)

OS client(2 VGA) OS client

Webserver

Terminal bus(Information LAN)

OS server(Migration) AOS

ADS

FL-net

OS server (Redundant)

Archive server Route control server (Redundant)

AS 417AS 416AS 414

P/PE-LINK

T-LINK

Optical FFI

EPAP

D-LINE

Intelligent MCC

Logistics Process control Discrete control Utility

PROFIBUSˡ

DP

PROFIBUSˡ

DP

ET 200M

AS 414 HAS 417 H

SIMATIC/S7-400AS 400 F/FH

SIMATICTDC/ST-300

ET 200M

ET 200X ET 200S

Inverter

As-i,MODBUS

ET 200M ET 200Mfailsafe

ET 200M

DP/PA Link

DP/PA Link

PROFIBUS-PA

Serial

As-i,MODBUS

ET 200X ET 200S

Internet / Intranet MES

OPC server

Plant information

Batchclient

Service

Engineeringstation

(with PDM)

Batch server (Redundant)

Maintenanceserver

Plant bus (Control LAN)

OS singlestation Win-CC

OS: Operator StationES: Engineering StationAS: Automation System

Managementlevel

Managementlevel

Productionmanagement

level

Productionmanagement

level

Plantcontrol

level

Plantcontrol

level

FieldlevelFieldlevel

Inverter

Inverter

5

The MICREX-NX provides vertical & horizontal solutions by integrating all the system from the field level up to the

management level, and also provides various components and solutions throughout the entire production process.

With various system components, the MICREX-NX can be applied in a scalable manner in small and large-scale

plants, and with the system flexibly configured to customer requirements.

MICREX-PIIIMICREX-IX

PROFIBUS-PA

OCSDBSIOSIDS

DPCS-F

PCS-500

ICS-2500

ICS-2000

ACS-2000

SAS

MICREX-AX

OS WebClient

OS client(4 VGA)

OS client(2 VGA) OS client

Webserver

Terminal bus(Information LAN)

OS server(Migration) AOS

ADS

FL-net

OS server (Redundant)

Archive server Route control server (Redundant)

AS 417AS 416AS 414

P/PE-LINK

T-LINK

Optical FFI

EPAP

D-LINE

Intelligent MCC

Logistics Process control Discrete control Utility

PROFIBUSˡ

DP

PROFIBUSˡ

DP

ET 200M

AS 414 HAS 417 H

SIMATIC/S7-400AS 400 F/FH

SIMATICTDC/ST-300

ET 200M

ET 200X ET 200S

Inverter

As-i,MODBUS

ET 200M ET 200Mfailsafe

ET 200M

DP/PA Link

DP/PA Link

PROFIBUS-PA

Serial

As-i,MODBUS

ET 200X ET 200S

Internet / Intranet MES

OPC server

Plant information

Batchclient

Service

Engineeringstation

(with PDM)

Batch server (Redundant)

Maintenanceserver

Plant bus (Control LAN)

OS singlestation Win-CC

OS: Operator StationES: Engineering StationAS: Automation System

Managementlevel

Managementlevel

Productionmanagement

level

Productionmanagement

level

Plantcontrol

level

Plantcontrol

level

FieldlevelFieldlevel

Inverter

Inverter

H a r d w a r e

6

HardwareInnovative system based on open architecture and standard componentsBuilt-in advanced technologies and open communication environment realize high availability.

Fast standard network links robust high-performance controller and latest IT based operator

station to provide enhanced system reliability and added value for your plant.

The MICREX-NX features FUJI's expertise integrated with Simatic PCS7 by Siemens. The

hardware is compatible with the highly reliable PLC Simatic S7 series.

Control Station

Automation System (AS)

The controller equipped with high-performance CPU greatly

reduces costs throughout the entire lifecycle of your plant.

Depending on your system requirements, you can choose

from standard, redundant, and failsafe designs, and also

lineup varying scalability of the CPU. The controller module

can be changeable during runtime operation, enabling

flexible modification of the system.

Redundant controller

Remote PIO

The Remote PIO can be supplied in standard or failsafe use,

depending on your application. Since field devices can be

connected directly to the system, this minimizes the field

wiring cost.

Communication

Open Ethernet and standard PROFIBUS network technology

are used for MICREX-NX data communications.

The plant bus and the Terminal bus transfer the data

promptly at a rate of 100 Mbps via simultaneous and

duplex communications. With excellent built-in self-

diagnostics and redundant configuration, supremely

stable operations are assured. The network supports

up to 5 km by electric cable, and 150 km by fiber

optical cable connected to switching modules.

Ethernet

The field network is based on the globally used

PROFIBUS-DP/PA, so signals from field devices

can be carried quickly, safely, and on a scalable

basis. The advantages of PROFIBUS technology

are including distributed installation reduces space

requirements and cabling costs,

easy and efficient engineering, and

improves commissioning times.

PROFIBUS

DP/PA Link

Standard PIO

Failsafe PIO

ESM (Electrical Switching Module)

OSM (Optical Switching Module)

7

Operator Station

The operator station is available in desktop, console,

and multi console types in side-by-side configurations

to suit the operating environment. The Windows-based

PC technology provides a sophisticated operator

interface for more efficient and transparent operation.

System scale and configuration

A single station or client/server configuration can be selected depending on the customer’s system scale. With the client/

server configuration, up to 12 OS servers can be connected to the plant bus, and up to 32 clients can be connected to an OS

server.

Multi VGA

The Multi VGA technology is available for multi channel

operation with 2 monitors or up to 4 monitors per operator

station. The multiple monitors are operated by just a single

mouse and keyboard, and visualize various important plant

views simultaneously.

Desktop type

Console type Two-stage multi console type

H u m a ni n t e r f a c e

8

Human InterfaceAn excellent operational and functional operating environment ensures timely monitoring of your plant and accurate plant operations.

Standard user interface

Hierarchical architecture

The hierarchical architecture and the navigation windows based on the actual plant structure makes easily jump to a target plant screen.

Alarm Line:Displays the latest or most critical alarm at all times.

Overview Section:Directly calls up the plant screen in a hierarchical structure.

Working area:Displays the plant screen, and monitoring and operate the

plant.

Button area:Operation buttons for various functions.

Operation

Faceplate

Adjustment of PID parameters and operation of control signals can be done easily by visual faceplate window.

Standard interface

Compatible with general Windows applications, such as Excel, multimedia.

Report

With a wealth of data gathering and calculation functions, and possible simply creates the customized formats.

Logon screen

User administration by ID and password are available throughout the plant.

Operation log

The operation log can be displayed for easy browsing and sorting.

9

Alarm function

The loop-in alarm function navigates to the source of the failure

rapidly, and the system analyzes the overall alarms. Just click the

alarm on the screen can jump to the area where it is occurring. You

can search alarms, based on the date, time, area of occurrence, and

priority etc.

Functionality

Classification of alarm listsNew alarm, Acknowledged alarm, Outgoing alarm, System alarm,

Operator alarm, Alarm log etc.

Level of alarmColor-coded display of high level alarm, medium level alarm, and low

level alarm.

Priority of alarmUp to 16 classes of priority can be set.

Trend function

Flexibly displays requested trend, and quick response to the

online trend.

SFC visualization

The progress of a sequence can be displayed online,

so that process steps and transition conditions can be

controlled online. The sequence can be forcibly stopped,

and then restarted or canceled at the stopped position.

SFC overview

SFC chart

Process transition condition

SFC visualization

Features· Up to 10 color-coded trends can be displayed in each

trend field.· Ruler function and zoom function in tabular form data

display.· Search and log index by time.· Trend display/temporary display suspension functions.

Security function

Multiple-level security measures can be made by setting the access authority for each plant area/facilities/function (by user or group), electronic signature, and audit function with an IC card reader.

E n g i n e e r i n g

10

Central engineering I n t e g r a t e d E n g i n e e r i n g

EngineeringEfficiently develop a high-integrity system within an innovative and central engineering environment via a smooth engineering workflow.

The engineering toolset and copious libraries offer highly reliable supervisory operations

and flexible control functions. The know-how of the plant can be registered in the library as a

module, and the project parameters and documents can also be stored as engineering data.

And all these are useful when expanding or replacing your system.

In addition to standard hardware and software configurations, all application development tasks, such as asset management,

batch control and safety systems are engineered in a common engineering environment integrated by a uniform database.

The uniform database of the engineering station (ES) ensures that data, once entered, is accessible by all tools throughout

the project. This saves time taken for data re-entry for multiple usage and also prevents data entry errors. The hardware

configurations and application software can even be modified and downloaded online to the controller.

CFCFaceplatedesigner

Uniform database

Versioncross-checker

Bach systemSFC PDM

Import /Export assistant

Simulation Plant hierarchy

Safetysystem

Libraries

Hardwareconfiguration

Win CCgraphics designer

CFC C o n t i n u o u s F u n c t i o n C h a r t

CFC is the tool for continuous control functions. Pre-

engineered function blocks can be positioned by drag &

drop, and configured and interconnected graphically in the

CFC editor.* The block symbols and faceplates on the OS are created automatically.

SFC is a tool used to define control sequences and phases

by configuring step transitions and transit conditions. SFC is

also a standard tool which compliant with IEC61131-3.* The SFC visualization display that can allow observation of step transition

online on OS is automatically created without additional engineering.

SFC S e q u e n t i a l F u n c t i o n C h a r t

11

All the system components used, from field to HMI, are

configured in Hardware configuration. The required

hardware can be selected from an electronic catalog by

drag & drop, subsequently clicking the symbols to make

detailed settings.

Hardware configuration H a r d w a r e c o n f i g u r a t i o n

The Plant hierarchy is designed based on the actual layout

of the target plant, facilitating an overview of the functions of

the entire plant.* A hierarchical process graphic display with a navigation window is

automatically created on the OS.

Plant hierarchy P l a n t h i e r a r c h y

By copying the necessary elements from the library to

the basic frame and making a modification, a customized

faceplate can easily be created.

Faceplate designer F a c e p l a t e d e s i g n e r

Standard libraries, special libraries for each industry, and

the customized libraries that are created by your own plant

expertise significantly reduce engineering time and the

overall project cost.

Library L i b r a r y

By importing or exporting pre-

existing project data, such as

an Excel sheet, you can create

multiple corresponding programs,

using a single control logic

template, which can significantly

shorten the engineering time.

Import/Export assistant I m p o r t / E x p o r t a s s i s t a n t

Control software can be debugged on the engineering

station without connecting the actual systems with

a simulation tool.

Furthermore, an I/O

simulator and plant

simulator are available

for more sophisticated

simulations.

Simulation S i m u l a t i o n

The version cross-checker tool allows the user to quickly

determine the differences between two versions of CFCs/

SFCs, block types, and signals. The comparison results are

displayed in tree or tabular format with color-coding, and

can be printed out and archived in CSV format data.

Version cross-checker V e r s i o n c r o s s c h e c k e r

Plant

FacilitiesDevice

Control point

Faceplate designer Faceplate frame Faceplate

CAD/CAE

Standardlibrary

Tag chart

Hierarchical OS screens

Technical hierarchy

OS screen

Import/export assistant

T2659

��

��

Reactor

��

OS client

OS server

ET 200M

AS

Field device

PROFIBUS-DP

PROFIBUS-PA

S t a b i l i t yo p e r a t i o n

12

Redundant architecture

Long-term stable operationMICREX-NX offers a reduction in the Total Cost of Ownership (TCO) by high reliability at all levels of system and optimized migration strategy.

MICREX-NX offers flexible redundant configuration at all levels of the system.

The sturdy hardware design and strict security measures ensure totally reliable, safe plant

operations.

Furthermore, the migration with innovative technologies achieves long-term stable operation

and safeguards your investments.

MICREX-NX offers redundant configuration at all system levels, such as PIOs, controllers, operator stations, and the network.

This minimizes the risk of losses due to production downtime.

OS client, OS server

With client/server architecture, up to 32 clients can access

the data of a single OS server. The OS servers can be

redundant with hot standby technology, which will switch

transparently from the primary to the backup server in the

event of a system failure. The batch and archive servers can

also be redundant.

Communication

The Terminal bus and the Plant bus, based on Ethernet

technology, can be implemented using a redundant ring

architecture to further increase availability. A PROFIBUS

connected to remote PIOs can also be redundant.

Automation System (AS)

In a redundant AS architecture, the primary CPU

automatically switch to the backup CPU performs at less

than l00 ms (standard: 30 ms), and thus can be used for

systems where no production interruption is acceptable.

The redundant AS architecture can be performed via

modular bases, such as a CPU module, power supply

module, and a communications processor module.

Furthermore, the CPU module can be exchanged online,

and the data and programs can be automatically loaded

from the running CPU.

PIO

The remote PIO are open to redundancy in a per rack basis

(shelf) or per I/O modules. The I/O modules can also be

exchanged online.

OS client

OS server (Redundant)

AS 414 HAS 417 H

Sensor/actuator

DP/PA Link

PROFIBUS-PA

PROFIBUS-

DP

ET 200M

ET 200M

Batch server(Redundant)

Terminal bus (Redundant)

Plant bus (Redundant)

Route control server (Redundant)

13

Migration

MICREX-NX offers a migration strategy, which can modernize the existing system partially and in steps, and also protects

customer investment by continuously using the installed hardware and software.

HMI

Migration examples

Existing system STEP 1 STEP 2 Complete new system

Controller Controller Controller Controller

I/O I/O I/O I/O

HMI HMI HMI

OS gateway server

The MICREX-NX plant bus can connect to the DPCS-F or FL-net capable LAN of the existing system’s control network.

Via an OS gateway server, the OS client can access an existing controller and data transmission is possible between the AS

and the existing controllers.

Link device for T-link and D-line

MICREX-NX provides a link device for connecting to an existing remote I/O network T-link or D-line, allowing the use of

installed PIOs.

Link device for P/PE-link

MICREX-NX provides a link device for connecting to an existing P/PE-link, which can exchange data with a general-purpose

PLC connected in an existing system.

The message communication function and redundancy function of the P/PE-link can be re-integrated into the MICREX-NX

system.

The existing system with MICREX-PIII, MICREX-IX, and MICREX-AX can be migrated to MICREX-NX. The following migration

components are also available:

1) Connection with existing system

Succession of functions of the existing application programs (ladder diagram, FB diagram, SFC, loop diagram, etc.) can be

used as control programs of the MICREX-NX via the software conversion function. The engineering information held by the

existing system can also be imported into the MICREX-NX engineering environment.

2) Succession of existing systems's function

S o l u t i o np a c k a g e

14

Solution Packages

Batch system B a t c h s y s t e m

The Batch system is the system for limited production of a wide variety of products. The system compliance with IEC61512

(ISA S88), and provides various functions, such as recipe creation, lot/batch monitoring, plant/unit monitoring, batch

production control, batch data management, and batch reports etc.

Plant RecipeProcedure Master

Dosing master

Transfer

Reactor

Preparationof reactor

Acceptance

Mixer

Transfer

Start

Preparation Temperatureincrease Pressurization

Cooling

Complete

Separator

Separationpreparingmachine

To separator

Recipe UnitProcedure

RecipeOperation

RecipeFunction

Unit

TechnicalEquipment

ControlUnit

Batch reportBatch planning Batch controlRecipe editor Batch control Batch reportRecipe editor Batch planning

Function

• Library for recipe definition (ROP)

• Recipe system independent of the running unit

• Batch management independently of type

parameters and procedure definition

• XML-based archive and report system

• Compliance with FDA 21 CFR Part 11

The MICREX-NX can securely manage production record

data, such as process data, electronic signature, and audit

trails, so fully conforms to FDA 21 CFR Part 11.

* FDA: The U.S. Food and Drug Administration

* 21 CFR Part 11: Regulations governing user management, electronic signature, and audit trail stipulated by FDA

Compliance with FDA 21 CFR Part 11 21 CFR Part 11

Using the Web server function can perform supervisory

control via Internet/Intranet. Web clients can access to

the Web server simply by setting Internet Explorer (IE)

appropriately.

OS Web client O S W e b c l i e n t

The Route Control system, which efficiently performs the

monitoring, control, and diagnostics of automatic material

transports in pipeline networks, can be used for plants with

a multitude of complex route combinations or tank farms,

such as food and drinks, pharmaceutical, chemical, and

petrochemical industries.

Route Control system R o u t e C o n t r o l s y s t e m

The Archive server can be used for the long-term storage

of data held by all the OS and batch servers (process

values, alarms, and batch data). The archived data can be

visualized on the OS clients and swapped out to all external

storage media (e.g. DVD).

Archive server A r c h i v e s e r v e r

MICREX-NX solution packages realize sophisticated information integration and communication in a control system, and correspond to security issues, industry standards, and various laws and regulations.

The application packages can be engineered in a common engineering environment, and

provide optimized solutions.

15

Standard program

Safety program

Standard program

Safety program

Standard program

Failsafe I/O DP slave

TCP/IP

S

Safety communication data Controldata

Counterdata CRC

Source basecount

Safety dataparameter

Standardcommunication data

Max.12bzw.122Bytes 1Byte 1Byte 2/4Bytes*) 240/238F-Nutz

S S S S S

Firewall Safety sensorDP slave

Standard I/ODP slave

Gateway to other safety networks

Emergency shutdown button

AS 417F

PROFIBUS-DP

Standard communication and safety data communication achieved with only one bus

Communication telegram

Max.244 bytesPROFIBUS-DP communication data

PROFIBUS-DPStandard communication telegram

OS

Engineering stationwith PDM

Stand-alone stationwith PDM

SIMOCODE

ET 200M

0/4—20 mA + HART

DP/PA Link

Electronic Device Description Language (EDDL)

Process value/status

Customized parameter

Standardized parameter(self diagnostics)

ES

ASPROFIBUS-DP

Ethernet

PROFIBUS-PA

Safety system (IEC61508-compliance) S a f e t y s y s t e m

The MICREX-NX Safety system is certified by TÜV, an

independent testing and assessment services in Germany.

The system is based on the safety Automation System (AS),

and achieves safety levels SIL3. Redundant configuration is

also available for plants with higher safety requirements. The

safety instrumentation function consists of a failsafe program

(F program) and failsafe I/O module. Standard and safety

programs can be carried out in single AS.

Integrated Asset management system A s s e t m a n a g e m e n t s y s t e m

The integrated MICREX-NX Asset management system comprehensively manages all the system components, ranging

from field to monitoring and control level equipment. The Asset management system implements the display of failure and

diagnostic information, generates maintenance request messages, and maintenance record management.

The status message display complies with industrial standard NAMUR requirements.

Process Device Manager (PDM)

PDM is a tool for configuration, parameterization, commissioning, and diagnosis of intelligent field devices and field devices

that are connected in a field bus (e.g. PROFIBUS, HART). PDM can be integrated in an asset management system, and

provides vendor independent device information by support electronic device description language (EDDL).

2006-7(G06/G06) 10FIS Printed in Japan

Lifecycle solution for inheritance of your assets and minimizing your investment.

Maintenance service systemCall Center

Our call center quickly responds to failure notification from our

customers 24 hours a day, every day. The call center also provides

technical consultation and remote maintenance services for all of

our delivered products.

Our service staff will be promptly dispatched on-site from our

maintenance bases located nationwide.

Customer

Call Center

Sales

Logistics Repaircenter Support

CE(CustomerEngineer)

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Inquiry �����������������������������

Ethernet is a registered trademark of Xerox Corp. in the U.S.A.Windows, Excel, and Explorer are registered trademarks of Microsoft Corp. in the U.S.A.PROFIBUS is a registered trademark of PROFIBUS Organization.OPC is a registered trademark of OPC Foundation.SIMATIC is a registered trademark of Siemens AG in Germany.Other products and company names listed in this catalog are trademarks or registered trademarks of each company.

ContactFUJI ELECTRIC SYSTEMS Co., Ltd.e-Solution Group, Process and Information Automation Div.

TEL.042-585-6165 FAX.042-587-8806