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CAMTECH/E/16-17/Databank-OHE/1.0
May, 2016
Hkkjr ljdkj GOVERNMENT OF INDIA
jsy ea=ky; MINISTRY OF RAILWAYS
dsoy dk;Zky;hu mi;ksx gsrq
(For Official Use Only)
egkjktiqj, Xokfy;j & 474 005 Maharajpur, GWALIOR - 474 005
End User :TrD Maintenance Staff
QUALITY POLICY
“To develop safe, modern and cost effective Railway
Technology complying with Statutory and Regulatory
requirements, through excellence in Research, Designs and
Standards and Continual improvements in Quality
Management System to cater to growing demand of
passenger and freight traffic on the railways”.
DATABANK OF
IMPORTANT GUIDELINES, LETTERS, INSTRUCTIONS,
CIRCULARS ETC. FOR OHE
FOREWORD
Electrification of railway tracks plays an important role for reliable and pollution free operation of trains. Various instructions, circulars, letters
etc. are being issued time to time by Board/ RDSO/ Railways to keep Over Head Equipment (OHE) in good condition. During erection of OHE and its
operation and maintenance, various schedule of dimensions (SODs), manuals, reports, letters etc. are required to be referred.
For the convenience of OHE construction/maintenance staff CAMTECH has prepared this "databank on important guidelines, letters,
instructions, circulars etc. for OHE" which provides details and reference at the same place and may be used as and when required.
I am sure this databank will be useful for OHE construction as well as OHE maintenance and operation staff.
CAMTECH, Gwalior A.R.Tupe
Date: 24th May,2016 Executive Director
PREFACE
Over 26 thousands kilometers track has been electrified over Indian Railways and electrification work is in full swing to cater growing
demand of traffic. To maintain such a widespread OHE network, various instructions, circulars, guidelines etc. are issued by Railway Board,
RDSO, Zonal Railways for the reference of Railways.
Participants during various seminars held at Gwalior requested to prepare a data bank for OHE. This "data bank of important guidelines,
letters, instructions, circulars etc. for OHE" prepared by CAMTECH gives the details on various items with their references at a glance in a
tabular format. The databank covers instructions regarding construction, maintenance and operation of Over Head Equipment (OHE) over
Indian Railways. Some items have been added on basis of field experience of field staff. It is expected that this databank will serve as a
"KNOWLEDGE BANK" for field staff maintaining OHE.
It is clarified that this databank does not supersede any existing provisions laid down by Railway Board/RDSO/ Zonal Railways. This
databank is for guidance only and it is not a statutory document.
I am thankful to Zonal Railways and especially to Shri Shiv Ranjan Gupta, SSE/EL of this organization who put all his efforts and
lifelong service experience in making this databank useful. I am also thankful to all field personnel who have helped us in preparing this
databank
Technological up-gradation & learning is a continuous process. Hence feel free to write to us for any addition or modification in this
report. We shall highly appreciate your contribution in this direction.
CAMTECH, Gwalior (Peeyoosh Gupta)
Date: 23rd May, 2016 Director Electrical
e-mail: [email protected]
CCOONNTTEENNTTSS
SSrr..NNoo.. DDeessccrriippttiioonn PPaaggee NNoo..
Foreword iii Preface iv Contents v Correction Slip viii
11.. FFoouunnddaattiioonn 0011
2. ELECTRICAL CLEARANCES 08
3. CADMIUM COPPER CATENARY WIRE 15
4. HARD DRAWN GROOVED COPPER (HDGC) CONTACT WIRE 17
5. TURN OUT & CROSS OVER 21
6. CURRENT COLLECTION TEST 25
7. BONDING & EARTHING 26
8. AUTO TENSIONING DEVICE (ATD) 31
9. INSULATED CADMIUM COPPER CATENARY 32
10. IMPLANTATION (SETTING DISTANCE) 33
11. TRACK CENTRE 38
12. HEIGHT OF FOB-ROB 40
13. POWER LINE CROSSING 42
14. STAINLESS STEEL WIRE ROPE 51
15. DROPPER AND ENCUMBRANCE 53
16. HEIGHT GAUGE 56
17. OVER DIMENSION CONSIGNMENT (ODC) 57
18. MAXIMUM MOVING DIMENSION (MMD) 59
SSrr..NNoo.. DDeessccrriippttiioonn PPaaggee NNoo..
19. WIND LOAD 62
20. CODAL LIFE (OHE ASSETS) 63
21. TWO TRACK CANTILEVER (TTC) 64
22. THERMO VISION CAMERA 65
23. STAGGER 66
24. SPAN 68
25. TRACK CENTRE 69
26. TOWER WAGON 71
27. OHE & PSI SPARE ITEM 77
28. NEUTRAL SECTION 78
29. OHE IMPEDANCE 81
30. INSULATOR 82
31. TRACK 86
32. TEMPORARY SPEED RESTRICTION 87
33. PORTAL 88
34. TRIMMING /CUTTING OF TREE 90
35. INSPECTION 91
36. WORKING OF LADDER TROLLEY 93
37. CORROSION RESISTANT PAINT SYSTEM FOR OUTDOOR STRUCTURE OF TRACTION DISTRIBUTION 94
38. JOINT PROCEDURE ORDER (S&T, ELECTRICAL). 96
39. OHE RELIABILITY 12 POINTS. 97
40. RETO REFLECTING NUMBER PLATE 99
SSrr..NNoo.. DDeessccrriippttiioonn PPaaggee NNoo..
41. SLEWING OR ALTERATIONS TO TRACK 101
42. SAFETY OF RAILWAY STAFF IN 25 KV AC, 1500 ,DC 102
43. NEW PLAN HEAD TRD 104
44. RUNNING OF TRAINS AT 150 Kmph SPEED 105
45. ISSUE OF COMPETENCY CERTIFICATE TO POINTS MAN 107
46. ANTI THEFT ENERSISATION DURATION 108
47. SAFETY RULES FOR OHE 109
REFERENCE 120
IISSSSUUEE OOFF CCOORRRREECCTTIIOONN SSLLIIPP
The correction slips to be issued in future for this handbook will be numbered as follows:
CAMTECH/ E/2016-17/Databank-OHE/ # XX date---
Where “XX” is the serial number of the concerned correction slip (starting from 01 onwards).
CORRECTION SLIPS ISSUED
Sr. No. Date of issue Page no. and Item no. modified Remarks
CAMTECH/E/16-17/Databank-OHE/1.0 1
Databank of Important Guidelines, Letters, Instructions, Circulars etc. for OHE May, 2016
1. FOUNDATION
Sr. Parameters Details Authority
Observation Action
1. General
i. Measurement Top of Foundation above ground
level
50-100 mm ACTM, Vol-II, Part-II 6.5.9 Appendix
–I (Page-13)
ii. Regulated OHE Length of mast below rail level for
regulated OHE
1850 mm
iii. Unregulated OHE Length of mast below rail level for
unregulated OHE
1750 mm
iv. Measurement Embedment length of mast in
concrete
1350 mm
v. Measurement of
cushion
Concrete cushion below the bottom
of mast
150 mm
vi. Super block Super block may be made of length
and width equal to top of foundation
As per requirement
vii. Slope bank Foundation are constructed on the
slop of bank, no part of it expose.
500 mm from rail level ACTM, Vol-II, Part-II 6.5.8 Appendix
–I (Page-13)
2. Selection of Foundation
i. Side bearing
(Type – B)
300 mm solder width is available on
the bank
Soil bearing capacity
11,000 & 21,000
kgf/m2
ACTM, Vol-II, Part-II 6.5.3 Appendix –
I (Page-13) & RDSO/ Drg. no.
ETI/C/0058
ii. Side bearing
(Type – B)
550 mm solder width is available on
the bank for overlap inter mast and
mast on the inside of curve
Soil bearing capacity
11,000 & 21,000
kgf/m2
ACTM, Vol-II, Part-II 6.5.3 Appendix –
I (Page-13) & RDSO/ Drg. no.
ETI/C/0023
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May, 2016 Databank of Important Guidelines, Letters, Instructions, Circulars etc. for OHE
Sr. Parameters Details Authority
Observation Action
iii. Side gravity
(Type – BG)
Adequate solder width is not
available
Soil bearing capacity
8,000 & 11,000 kgf/m2
ACTM, Vol-II, Part-II 6.5.5 Appendix –I
(Page-13) & RDSO/ Drg. no. ETI/C/0058
iv. Side gravity
(OHE foundation
drawings for
increase
implantation from
2800 mm to 2900
mm from center
line of nearest
track)
„C‟ dimension as 800 mm
(instead of 600 mm) and
dimension has been shown as
600 mm
As per RDSO Drg. no.
TI/DRG/CIV/FDN/RDSO/
00001/04/0 (sheet-1) has
been modified as Mod –
„B‟
i. RDSO letter No. TI/CiVIL/FDN12
dated 26.03.2012
ii. CEE, CORE‟s letter No.
ELCORE/T/OHE/ALD/FIT/410(Pt.
III) dated 14.02. 2012 & 06.02.2012
iii. RDSO Drg. no.
TI/DRG/CIV/FDN/RDSO/00001/04/ 0
(sheet 1 to 5)
iv. RDSO Drg. no. ETI/OHE/ G/01403 (
sheet 1to 3)
v. Pure gravity
( Type- G)
Soil surrounding the
foundation is loose and cannot
exert passive pressure on the
foundation
Soil bearing capacity
5,500, 8,000 & 11,000
kgf/m2
ACTM, Vol-II, Part-II 6.5.6 Appendix –I
(Page-13) & RDSO/ Drg. no. ETI/C/0058
vi. Pure gravity
( Type- P)
Base only take all the bending
moment. Used for portal
Soil bearing capacity
8,250 & 11,000 kgf/m2
ACTM, Vol-II, Part-II 6.5.6 Appendix –I
(Page-13) & RDSO/ Drg. no. ETI/C/0058
vii. New pure gravity
(Type- NG)
Foundation should not be
exposed or 300 mm shoulder
width is not available.
Soil bearing capacity
5,500, 8,000 & 11,000
kgf/m2
ACTM, Vol-II, Part-II 6.5.2 (1- ii) & 6.5.4
Appendix –I (Page- 11&13) & RDSO/
Drg. no. ETI/C/0058
viii. Pure gravity for
black cotton soil
(Type-WBC)
Foundation are not be used
where swelling / shrinkage is
not expected at the foundation
level
Soil bearing capacity
16,500 kgf/m2
ACTM, Vol-II, Part-II 6.5.7.2 Appendix –I
(Page-13) & RDSO/ Drg. no. ETI/ C/0058
CAMTECH/E/16-17/Databank-OHE/1.0 3
Databank of Important Guidelines, Letters, Instructions, Circulars etc. for OHE May, 2016
Sr. Parameters Details Authority
Observation Action
ix. New pure gravity
for black cotton
soil (Type- NBC)
Foundation to be used where
swelling/ shrinkage are expected to
occur, depth is 2.5 m
Soil bearing capacity
8,000 kgf/m2
ACTM, Vol-II, Part-II 6.5.7.2 Appendix
–I (Page-13) & RDSO/ Drg. no. ETI/ C/
0058
x. Dry black cotton
soil (Type- NBC)
Foundation to be used where
swelling/ shrinkage are expected to
occur, depth is 3.0 m
Soil bearing capacity
11,000 & 16,500
kgf/m2
ACTM, Vol-II, Part-II 6.5.2 (1- iii)
Appendix –I (Page-11) & RDSO/ Drg.
no. ETI/C/ 0058
xi. New pure gravity
(Type-NG or SPL)
Different soil and site condition
and foundation are 500 mm
exposed.
- ACTM, Vol-II, Part-II 6.5.2 (1- iv)
Appendix –I (Page-12) & RDSO/ Drg.
no. ETI/C/ 0058
xii.
Soft rock Foundation to be used where soil
are soft rock.
Soil bearing capacity
45,000 kgf/m2
ACTM, Vol-II, Part-II 6.5.2 (1-vi)
Appendix –I (Page-12) & RDSO/ Drg.
no. ETI/C/ 0059
xiii. Hard rock Foundation to be used where soil
are hard rock.
Soil bearing capacity
90,000 kgf/m2
ACTM, Vol-II, Part-II 6.5.2 (1-vii)
Appendix –I (Page-12) & RDSO/ Drg.
no. ETI/C/ 0060
xiv. For portal Ordinary soil ACTM, Vol-II, Part-II 6.5.2 (2-i)
Appendix –I (Page-13) & RDSO/ Drg.
no. ETI/C/ 005/ 68
Dry back cotton soil ACTM, Vol-II, Part-II 6.5.2 (2-ii)
Appendix –I (Page-13) & RDSO/ Drg.
no. ETI/C/ 0063
xv. Sand core
foundation
The core hole is filled with
perfectly dry sand and well packed
with bitumen sealing at the top.
Top of foundation should always be
kept above ground level.
Foundation is not used
for portals and
location having
bending moment more
than 5000 kg. m
Treatise Volume II Para- 3.5.7 page 119
& RDSO Drg. No. ETI/C/0012/69
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May, 2016 Databank of Important Guidelines, Letters, Instructions, Circulars etc. for OHE
Sr. Parameters Details Authority
Observation Action
3. Special information as discussed during seminar held at CAMTECH on 29.03.2016 is furnished below
i. Type of cement,
Aggregates and
water to be used in
concrete work.
Portal cement conforming to IS: 269 (latest version) or Portland
Pozzolana cement (fly ash based) as per IS: 1489 Pt.I (latest
version) is to be used.
As per IS-269 (latest version) or as
per IS-1489 Pt.I (latest version)
ii. The graded coarse aggregate 40 mm normal size (IS: 383 latest
version) shall be used or foundation. A coarse aggregate for
grouting muffs and embedding shall be of 20 mm graded nominal
size as per IS: 383.
As per IS:383 latest version Group Grade
Designation
Specified Characteristic
Compressive Strength of 150mm
Cube at 28 days in N/mm2
i. Ordinary M 10 10
ii. Concrete M 15 15
iii. M 20 20
4. Minimum cement
content and water
cement ratio
The water cement ratio is an important factor for durability of
concrete. Appropriate values for minimum cement content and the
maximum free water cement ratio are given below in table of IS:
456 or different exposure condition.
As per IS: 456
Exposure Plain Concrete
Min. cement
content Kg/m2
Max. free water
cement ratio
Min. grade of
concrete
i. Mild 220 0.60 --
ii. Moderate 240 0.60 M-15
iii. Severe 250 0.50 M-20
iv. Very Severe 260 0.45 M-20
v. Extreme 280 0.40 M-25
CAMTECH/E/16-17/Databank-OHE/1.0 5
Databank of Important Guidelines, Letters, Instructions, Circulars etc. for OHE May, 2016
Sr. Parameters Details Authority
Observation Action
5. Concrete
mixture
proportioning
The mix proportions shall be selected to ensure the work ability of the fresh
concrete and when concrete is hardened, it shall have the required strength,
durability and surface finish.
Concrete for foundations as well as for grouting, muffing embedding of
structures in foundations and for cable trenches at switching stations shall be
obtained by mixing cement, coarse aggregate, fine aggregate and water in
accordance with proportions. The same is reproduced below.
IS: 456 (latest version)
Proportions for nominal mix concrete (Clause 9.3.1)
Grade of
concrete
Total quantity of dry
aggregate by mass per 50
kg. of cement to be taken as
the sum of the individual
masses of the fine and
coarse aggregates, kg, max
Proportion of fine
aggregate of
coarse (by mass)
Quantity of
water per
50kg. of
cement (max
litres)
i. 1 2 3 4
ii. M 5 800 Generally 1:2 but
subject to an
upper limit o
1:1.5 and a lower
limit of 1:2.5
60
iii. M 7.5 625 45
iv. M 10 480 34
v. M 15 330 32
vi. M 20 250 30
Note: The proportions of the fine to coarse aggregates should be adjusted from
upper limit to lower limit progressively as the grading of the fine aggregates
becomes finer and the maximum size of coarse aggregate becomes larger.
Graded coarse aggregate shall be used.
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May, 2016 Databank of Important Guidelines, Letters, Instructions, Circulars etc. for OHE
Sr. Parameters Details Authority
Observation Action
Example:
For average grading of the fine aggregate (that is zone II of IS: 383, 1970 the proportions
shall be 1:1.5 and 1:2 and 1:2.5 for maximum size of aggregate 10 mm, 20 mm and
40mm respectively.
Specification or coarse and fine aggregate from natural sources for concrete (second
revision).
"Volume batching may be allowed only where weigh-batching is not practical and
provided accurate bulk densities of materials to be actually used in concrete have earlier
been established. Allowance for bulking shall be made in accordance with IS: 2386
(Part-3) (latest version). The mass volume relationship should be checked as frequently
as necessary. The frequency for the given job is being determined by Engineer-in-charge
to ensure that the specified grading is maintained."
4. Quality
Assurance
measures
The job of quality control and quality assurance would involve quality audit of both the
inputs as well the outputs. Inputs are in the form of materials for concrete, workmanship
in all stages of batching mixing, transportation, placing, compaction and curing in order
to ensure proper performance, it Is necessary to inspect each step in concreting.
5. Compaction
and curing
Concrete should be thoroughly compacted and fully worked around the reinforcement,
around embedded fixture.
Curing is the process of preventing the loss of moisture from the concrete while
maintaining a satisfactory temperature regime. Exposed surface of concrete shall be kept
continuously wet condition by covering with a layer of sacking and kept continuously
wet for at least 10 days from the date of placing concrete.
6. Supervision Supervision is of extreme importance to check the concrete. Hence constant and strict
supervision of all the items of the construction is necessary during the mixing of the
concrete.
CAMTECH/E/16-17/Databank-OHE/1.0 7
Databank of Important Guidelines, Letters, Instructions, Circulars etc. for OHE May, 2016
Sr. Parameters Details Authority
Observation Action
7. Acceptance
criteria
In acceptance criteria, compressive strength of concrete by random sampling procedure
should be included in the contract documents.
Samples from fresh concrete shall be made as per IS: 1199 and cubes shall be made, cured
and tested at 28 days in accordance with IS: 516. The minimum frequency of sampling of
concrete of each grade as mentioned in para-15.2.2 IS:456 (2000) is furnished below:
As per IS:
1199, IS:516
and IS: 456
(2000)
Quantity of concrete in the work,
m3
Number of samples
1 - 5 1
6 - 15 2
16 - 30 3
31 - 50 4
51 and above 4 plus one additional sample for each additional 50m
3
or part thereof.
Note: At least one sample shall be taken from each shift.
8. Test result of
sample
The test results of sample shall be the average of the strength of three specimens. The
individual variation should not be more than +15 percent of the average. If more, the test
results of the sample are invalid.
The compressive strength specified in table shall be the criterion for acceptance or rejection
of the concrete. The same is reproduced below: As per IS:383
latest version Group Grade
Designation
Specified Characteristic Compressive Strength of
150mm Cube at 28 days in N/mm2
i. Ordinary M 10 10
ii. Concrete M 15 15
iii. M 20 20
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May, 2016 Databank of Important Guidelines, Letters, Instructions, Circulars etc. for OHE
2. ELECTRICAL CLEARENCES
Sr.
Items Parameter Details Authority
Observation Action
1. Electrical clearance
Vertical and lateral distance between 25 kV live parts and earthed parts of fixed structures or moving loads/rolling stocks shall
be as large as possible. The minimum vertical and lateral electrical clearances to be maintained under worst condition of
temperature, wind etc. between only any live part of the over head equipment or pantograph and parts of any fixed structures
(earthed or otherwise) or moving loads / rolling stocks.
Minimum
electrical
clearance
Long duration
(vertical)
Between live &
earth for 25 kV AC
250 mm i. As per Rly Board‟ Letter No.2011/ CEDO/SD/
IRSOD /Elect/02 dated 14.03.2012.
ii. ACS No.-7 to the Indian Railway SOD (BG) 2004.
chapter V-A Electric Traction ( 25 kV AC Cycles)
iii. Railway Board letter No. 2000/RE/161/ Pt-III
(ACTM) dtd. 24.05.2006
Long duration
(Horizontal)
Between live &
earth for 25 kV AC
250 mm
Short duration
(vertical)
Between live &
earth for 25 kV AC
200 mm
Short duration
(Horizontal)
Between live &
earth for 25 kV AC
200 mm
Note:
a. Long duration means when the conductor is at rest and short duration means when the conductor is not at rest.
b. A minimum vertical distance of 270 mm shall normally be provided between rolling stock and contact wire to allow for a 20
mm temporary raising of the track during maintenance. Wherever the allowance required for track maintenance exceeds 20
mm, the vertical distance between rolling stock and contact wire shall correspondingly be increased.
c. Where adoption of above clearance is either not feasible or involves abnormally high cost, permanent bench mark to be
provided to indicate the level of track to be maintained.
CAMTECH/E/16-17/Databank-OHE/1.0 9
Databank of Important Guidelines, Letters, Instructions, Circulars etc. for OHE May, 2016
Sr.
Items Parameter Details Authority
Observation Action
2. Minimum height from rail level to the underside of live conductor
i. Minimum height Minimum height
from rail level to
the underside of
live conductor
Under bridges and in
tunnels
4.80 m i. As per Rly Board‟Letter No.2011/
CEDO/SD/ IRSOD /Elect/02 dated
14.03.2012.
ii. ACS No.-7 to the Indian Railway SOD
(BG) 2004. chapter V-A Electric
Traction ( 25 kV AC Cycles)
ii. In the Open 5.50 m
iii. At level crossing 5.50 m
iv. In running and
carriage sheds
5.80 m
Note:
a. In cases where it is proposed to allow only locomotives or stocks not higher than 4.42 m, the minimum height of contact
wire, specified under Item 2(i), may be reduced to 4.69 m.
b. In sections, where the minimum height of contact wire has been kept at 4.54 m as per earlier provisions of IRSOD, 2004,
a board showing the restriction and specifying "locomotives or stocks higher than 4.27 m are not permitted to ply on this
section", should be exhibited at the entrance to the section.
c. For movement of over dimensional consignments, the height specified under Item 2(i) above shall be increased by the
difference between the height of the consignment contemplated and 4.42 m, In case, such on over dimensional
consignment is moved at speed not exceeding 15 kmph and is also specially escorted by authorized Railway staff, the
derived height of contact wire may be reduced by 50 mm.
d. On curves, all vertical distances specified in Item (2) above, shall be measured above the level of the inner rail, increased
by half the super-elevation.
e. Suitable prescribed gradient on the height of contact wire shall be provided for connecting these wires installed at different
heights.
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Sr.
Items Parameter Details Authority
Observation Action
3. Maximum variation in alignment of the live conductor wire on either side of the centre line of track under static condition
i. Maximum
variation of
the live
conductor
wire
Either side of
the centre
line of track
under static
condition
On straight track 200 mm i. As per Rly Board‟Letter No.2011/ CEDO/SD/
IRSOD /Elect/02 dated 14.03.2012.
ii. ACS No.-7 to the Indian Railway SOD (BG)
2004. chapter V-A Electric Traction ( 25 kV AC
Cycles)
ii. On curves 300 mm
Note: These limits would not apply to special locations like insulated overlaps and out of run wires.
4. Maximum width of pantograph collector : 2030 mm
i. Pantograph Width of
pantograph
collector
2030 mm
Tolerance
of 10 mm
maximum
width is
permissible
i. As per Rly Board‟Letter No.2011/ CEDO/SD/
IRSOD /Elect/02 dated 14.03.2012.
ii. ACS No.-7 to the Indian Railway SOD (BG)
2004. chapter V-A Electric Traction ( 25 kV AC
Cycles)
Note: A tolerance of plus 10 mm on maximum width specified is permissible to accommodate variation in manufacture and
mounting with respect to the centre line of vehicle.
5. Minimum clearances between live bare conductors / pantographs and structure
It is desirable to provide the maximum possible clearances in the case of lines equipped for 25 kV AC 50 cycles single phase
electric traction.
i. Minimum
clearance
Short Term
Clearances
Vertical and lateral distance
between live and earth
(normally existing only for a
brief period)
200 mm i. As per Rly Board‟Letter No.2011/CEDO/SD/
IRSOD/Elect/02 dated 14.03.2012.
ii. ACS No.-7 to the Indian Railway SOD (BG)
2004. Appendix „A‟ to chapter V-A Electric
Traction ( 25 kV AC Cycles).
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Databank of Important Guidelines, Letters, Instructions, Circulars etc. for OHE May, 2016
Sr.
Items Parameter Details Authority
Observation Action
ii. Minimum
clearance Long term
clearance
Vertical and lateral distance between
live conductor's and earth (which may
remain for a considerable period)
250 mm
i. As per Rly Board‟Letter
No.2011/CEDO/SD/
IRSOD/Elect/02 dated
14.03.2012.
ii. ACS No.-7 to the Indian
Railway SOD (BG) 2004.
Appendix „A‟ to chapter V-A
Electric Traction ( 25 kV AC
Cycles).
a. In order to ascertain whether the requisite clearance would be available under an
existing structure, the permissible height of the contact wire shall first be determined
by competent authority. For this purpose the following particulars should be known
i. Particulars of the structure including profile
ii. Allowance for slewing of track
iii. Allowance for low joints in tracks
iv. Radius of curvature of track under the structure
v Super-elevation of track under the structure
vi. Maximum permissible speed under the structure
vii. Maximum dimensions of over-dimensional consignments which are permissible and safety
measures which would be taken for movement of over-dimensional consignments
viii
.
Location of the structure in relation to level crossings, water columns and turnouts in the
vicinity
ix. Type of overhead equipment
b. After determining permissible height of the contact wire based on above particulars,
the clearance required between the lowest portion of the bridge or structure and the
top most position of the overhead wire shall be determined in each case after study of
the following
i. System of tensioning of the overhead equipment
ii. Atmospheric conditions
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Sr. Items Parameter Details Authority
iii. Maximum permissible number of electric locomotives per train (double or triple
headed)
i. As per Rly Board‟Letter No.2011/
CEDO/SD/ IRSOD /Elect/02 dated
14.03.2012.
ii. ACS No.-7 to the Indian Railway
SOD (BG) 2004. chapter V-A Electric
Traction ( 25 kV AC Cycles)
iv. Location of the structure in relation to points and crossings, overlap, spans etc.
v. Length of structure along tracks
vi. Type of structure, girder, masonry etc.
vii. The span of overhead equipment under the bridge
viii. Presence of traction feeder
ix. Likelihood of diesel locomotive halting under' the structure
c. The minimum height of contact wire for a stock height of 4.42 m to be able to
run on all sections electrified with 25 kV A.C. traction system with live
traction overhead equipment
i. Height of the locomotive 4.42 m
ii. Maximum short time clearance to contact wire 0.25 m
iii. Allowance for track maintenance 0.02 m
iv. Minimum height of contact wire (Total) 4.69 m
Note : For OHE span length of 49.5 m or below, the oscillations of contact wire
get reduced to 0.05 m and the minimum height of contact wire in Para 4(a) (iv) can
be reduced to 4.69 m.
d. After determining the minimum height of contact wire on the assumption that
it would permit passage of standard locomotives and stock, the maximum
height of over dimensional consignments (ODC) with the live over head
equipment at speed over 15kmph (when vertical (C) oscillation of overhead
equipment is pronounced) is derived as under
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Sr. Items Parameter Details Authority
i. Minimum height of contact wire 4.65 m
i. As per Rly Board‟Letter No.2011/
CEDO/SD/ IRSOD /Elect/02 dated
14.03.2012.
ii. ACS No.-7 to the Indian Railway
SOD (BG) 2004. chapter V-A Electric
Traction ( 25 kV AC Cycles)
ii. Less
iii. Minimum electrical clearance 0.20 m
iv. Track allowance 0.02 m
v. Allowance for' vertical oscillation of contact wire under
influence of moving pantographs
0.05 m
vi. Total 0.27 m
vii. Permissible maximum height of over dimensional
consignment
4.42 m
e. If on Over Dimensional Consignment (ODC) is moved at slow speed not
exceeding 15 kmph, there will be no downward displacement (due to oscillation)
of contact wire. However, to cater for the likelihood of an Over Dimensional
Consignment halting under a structure, a clearance of 0.25 m under rest condition
is to be provided, vide item 1 of Chapter V-A. In this case the derived height of
contact wire may be reduced by 50 mm.
f.
In the case of light structures such as foot-over bridges, it would be desirable to
keep a standard height of contact wire of 5.50 m. In case of heavy structures,
such as flyover bridges or road over bridges, it is desirable to keep the height of
contact wire as low as possible, consistent with the requirements of movement of
Standard Class 'C' Over-Dimensional.
Consignments of height 4.80 m.
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Sr.
Items Parameter Details Authority
Observation Action
6. Clearance working
clearance
Between the earthed part of the
installation where men may
work and nearest live part of
any conductor
2 m
ACTM, Vol-II, Part-II. Appendix-I, Para-
3.2. (Page-7)
Treaties Volume-II, Part-4 Chapter 7
Para 4.7.2.5.1(b)
7. Return
conductor
clearance
Static condition Return conductor to any part
which is earthed or likely to be
earthed
150 mm
Dynamic
condition
80 mm
8. Return
conductor and
OHE
Clearance
between return
conductor and
live part of OHE
Return conductor and live part
of overhead equipment under
the worst conditions
400 mm
9. Minimum
electrical
clearance are
not available
Working
clearance not
available
Danger to personnel Earthed
protective
screen to be
provided
10. Height Height of
conductor
Height of any conductor from
ground level
3 m
ACTM, Vol-II, Part-I,Para-20945 (Page-
190)
11. Distance Clearance Distance between any live part
(25 kV) and earth part or part
likely to be earthed
500 mm
12. Minimum
height
Projected fenced Minimum height of any live
part projected beyond the
fenced enclosure.
6.1 m or
more
13. Clearance Clearance from
overhead
equipment
Minimum clearance of 25 kV
feeder crossing OHE of
different elementary section.
2 m
ACTM, Vol-II, Part-II , 22.2 Appendix –
I (Page-37)
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3. CADMIUM COPPER CATENARY WIRE
S.No Item Parameters Details Authority
Observation Action
1. Strands of Catenary Wire
i. Strands Maximum number
of parted strands
allowed in section.
i. If strands are broken
upto 20%.
ii. If strands are broken
more than20%.
i. Broken strands
binded by soft copper
wire.
ii. Splice must be done.
ACTM, Vol-II, Part-I , Para-
20326.2 (b) (i) (Page-79)
ii. Strands Maximum number
of parted strands
allowed in section.
i. If strands are broken
upto 03 numbers.
ii. If strands are broken
more than 03
numbers.
i. Broken strands
binded by soft copper
wire.
ii. Splice must be done.
CEDE/ER's letter No.El/94/2
/HWH/SKP dated-21.02.05
(File No.- EL/94/2/ Genl/Vol-
IX , page-65)
2. Properties of cadmium catenary wire
i. Properties Equivalent copper
area
Nominal equi-valent area
of hard drawn copper
53 mm2 Cadmium Copper Conductor
Wire, RDSO Specification
No.ETI/OHE/50 (6/97) ii. Strands and
diameter
No. of strands and
diameter of wire.
19/2.12 mm2
iii. Over all diameter Approximate over all
diameter
10.50 mm
iv. Calculated area Calculated area on
cadmium copper
64.84 mm2
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S.No Item Parameters Details Authority
Observation Action
3. Chemical Composition Cadmium Copper Conductor Wire, RDSO Specification No.ETI/OHE/50 (6/97)
i. Catenary
wire
Chemical
composition
Element % ppm
Cu+Ag > 99.99%
Bi+Te+Se < 20 ppm
Pb < 5 ppm
Sb < 4 ppm
As < 5 ppm
Sn+Ni+Fe+Si+Zn+Co < 50 ppm
Oxygen < 450 ppm
ii. Weight Per Km Standard weight per km Standard - 597.3 Kg.
Maximum - 609.2 Kg,
Minimum - 585.3 Kg
iii. Resistance Resistance per km at
200
C
Standard 0.3360 Ohm
Maximum 0.3920 Ohm
iv. Breaking Load Approximate breaking
load of conductor
3920 Kgf
4. Codal life of cadmium catenary wire
Catenary
wire
Codal life Life of cadmium
catenary wire
60 Years Rly Bd's letter No. 2002/AC-
II/I/10 dated 24.5.06 (File No.-
EL/94/0/ Codal Life, page-57)
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4. HARD DRAWN GROOVED COPPER (HDGC) CONTACT WIRE
S.No Item Parameters Details Authority
Observation Action
1. Height of Contact Wire
i. Contact wire Standard height of
contact wire at
various locations
i. Regulated OHE (new Lines)
ii. Regulated OHE (old lines)
iii. Un-Regulated OHE
5.60 m
5.55 m
5.75 m
ACTM Vol.-II, Part-II, Para – 7.1
(Page-14)
ii. Contact wire Standard height of
contact wire
Loco sheds / Inspection Pits 5.80 m ACTM Vol.-II, Part-II, Para –
7.2.1 (Page-14)
iii. Contact wire Standard height of
contact wire
Level crossings 5.50 m ACTM Vol.-II, Part-II, Para –
7.2.2 (Page-14)
iv. Contact wire Minimum height Minimum height of contact wire
from rail level to the underside of
live conductor
4.80 m As per Rly BD‟LNo
2011/CEDO/SD/IRSOD/Elect/02
dated 14.03.2012. ACS No.-7 to
the Indian Railway SOD (BG)
2004. v. Contact wire Minimum height in
special case
Minimum height of contact wire,
where locomotives or stocks not
higher than 4.42 m.
4.69 m
vi. Contact wire Tolerance (Except
on over bridge)
In contact wire height ± 20 mm ACTM Vol.-II, Part-II, Para – 7.3
(Page-14)
2. Gradient of Contact Wire
i. Contact wire Gradient Main Line OHE 3 mm/m ACTM Vol.-II, Part-II, Para – 7.4
(Page-15)
ii. Contact wire Gradient Siding Line OHE 10 mm/m ACTM Vol.-II, Part-II, Para – 7.4
(Page-15)
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S.No Item Parameters Details Authority
Observation Action
3. Properties of Contact Wire
i. Properties of
contact wire
Area Cross sectional area 107 mm2 Hard Drawn Grooved Contact
Wire, RDSO Specification No.
ETI/OHE/76(6/97) ii. Weight Standard weight per km 951.2 Per Km
iii. Resistance Max. resistance per km at 20 deg C 0.1699 Per Km
iv. Tensile Strength Min. tensile strength 36.5 Kg/mm2
v. Elongation Min. Elongation in 200 mm 3%
4. Chemical composition of contact wire
i. Contact wire Chemical
composition of
wire
Element % ppm Hard Drawn Grooved Contact
Wire, RDSO Specification No.
ETI/OHE/76(6/97) Cu+Ag > 99.95%
Bi < 2 ppm
Te < 2 ppm
Se < 2 ppm
Bi+Te+Se < 3 ppm
Pb < 5 ppm
Sb < 4 ppm
As < 5 ppm
Fe < 10 ppm
S < 15 ppm
Sn+Ni+Fe+Si+Zn+Co < 20 ppm
Cr+Mn+Sb+Cd+As+P < 15 ppm
Oxygen < 230 ppm
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S.No Item Parameters Details Authority
Observation Action
5. Thickness of Contact Wire
i. Contact
wire
Thickness by
micrometer
Measure thickness of new contact
wire in vertical direction
12.24 mm ACTM, Vol-II,
Part-I,
Para-20309
(Page-64)
ii. Thickness by
micrometer
Measure worn thickness of new
contact wire in vertical direction
8.25 mm
iii. Thickness by
micrometer
Measure worn thickness of new
contact wire in vertical direction
8.00 mm
iv. Clearance Clearance shall be available between
the bottom points of the dropper clip,
PG Clamp. contact wire splice and the
pan of pantograph
02 mm
v. Thickness by
micrometer
Thickness shall be measured at same
point at each location in successive
years
Measurement should be taken 20
mm before the swivel clip in the
direction of the traffic
vi. Identification
of location
A wide band shall be painted on the
face of the mast
75 mm wide band with black
paint
6. Splice ( RI No. 1080 or 1080-1)
i. Splice Location Minimum distance of splice from
support
5 m ACTM, Vol-II,
Part-I,
Para-20310
(Page-65)
ii. Splice Numbers of
splice
Maximum number of splices in one
tension length
Not more than15 nos.
iii. Splice Distance of
splice
Minimum distance between splices
More than 100 mtrs
iv. Splice Use of splice Provision of old splice Not re- used
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S.No Item Parame
ters
Details Authority
Observation Action
7. Codal Life of Contact Wire
i.
Contact wire Codal
life
Life of contact wire 40 Years Rly Bd's letter No. 2002/AC-II/I/10 dated
24.5.06
(File No.- EL/94/0/ Codal Life, page-57)
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5. TURNOUTS/CROSSOVERS
S.N o Item Parameters Details Authority
Observation Action
1. Particulars of Turnout/crossover (i.e.1:8½, 1:12 etc.)
i. Turnout/ Cross over
number & type
Measure as per site Measure as per site RDSO Maintenance
Instruction
No.TI/MI/0028 Rev.-2
dated 28.09.2001 ii. Section As per site
Location No. As per site
ii. Date checked As per site
iv. Type of Arrangement - Crossed type/Overlap type Measure as per site
2. Height of contact wire above rail level
i. Height At support at
Obligatory Structure
i. Main line contact wire (mm)
ii. Turnout contact wire (mm)
H
H+50
RDSO Maintenance
Instruction
No.TI/MI/0028 Rev.-2
dated 28.09.2001
3. Obligatory structure
i. Turnout span &
Crossed type
arrangement
Turnout span Measure turnout span 54 m or less
ii. Crossed type
arrangement
Measure turnout span Turnout spans as per
Drg, ETI/OHE/G/02141
Rev.C
ii. Track
separation
For best result,
track separation
Track separation at obligatory
structure
Between 500 mm to 700
mm
iv. Track
separation
As per site condition
track separation
Track separation at obligatory
structure
Between 150 mm to 700
mm
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S.N o Item Parameters Details Authority
Observation Action
i. Drop bracket Supporting the steady
arm assembly with
steady arm hook
Vertical distance between
register arm axis and contact
plane
300 mm
ii. Drop bracket Steady arm with eye
piece and steady arm
clamp
Distance between register
arm axis and contact plane
250 mm
iii. Implantation At obligatory structure If implantation is less than 3
m, take corrective action to
increase it to 3 m.
03 m
iv. Register arm
tubes
At obligatory structure Register arm tubes of the
bracket assembly are not
displaced.
Horizontal position
v. Clearance Clearance of nearest
obstruction
Measure clearance bracket
insulator, register arm tube
etc. from the dynamic panto
swept zone
more than 100 mm
vi. Electrical
clearance
Between extreme of
panto swept zone and
any nearest earthed
structure
Measure the clearance Not less than 320
mm
4. Height of Contact Wire in Overlapping Zone
i. Height At overlapping zone i. Main line contact wire (mm)
ii.Turnout contact wire (mm)
H1
H1+50
RDSO Maintenance
Instruction
No.TI/MI/0028 Rev.-2
dated 28.09.2001
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S.N o Item Parameters Details Authority
Observation Action
5. Stagger
RDSO Maintenance
Instruction
No.TI/MI/0028 Rev.-2
dated 28.09.2001
i. Stagger At Obligatory structure i. Main line contact wire (mm)
ii. Turnout contact wire (mm)
200 max
300 max
6. Movement of tower wagon
i. From mainline to turnout i. Take off
ii. Point of take off (in m from
O/S)
650 mm to 720 mm from
centre line of pantograph
to be measured
ii. From turnout to mainline i. Take on
ii. Point of take on (in m from
O/S)
650 mm to720 mm from
centre line of pantograph
to be measured
7. Section Insulator
i. Stagger Stagger of section
insulator
At turnout/crossover +/- 100 mm
ii. Track
separation
At the location of section
insulator
i. Runners towards the centre
of turnout
ii. Runners away from the
centre of turnout
1.65 mtrs Min
1.45 mtrs Min
iii. Section
Insulator
Leveling of runners By sprit level horizontal plane
iv. Sag Sag of section insulator Adjust it to zero by adjustable
droppers of section insulator
and/or by re-droppering the
OHE of the span.
Zero
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S.N o Item Parameters Details Authority
Observation Action
v. Panto pan Panto passage under
section insulator
Runners are not hit by panto pan.
Smooth passage of
panto pan
RDSO Maintenance
Instruction
No.TI/MI/0028 Rev.-2
dated 28.09.2001
8. Auto- Tensioning Device (ATD)
i. ATD Condition Pull the balance weight with
balance weight downwards
Free to move up
and downwards
ii. ATD Hex tie rod Redundant length of hex tie-rod of
limiting device should be bridged
by inserting pipe of suitable length
on OHE side
As per SMI No.
TI/MI/0035 Rev.1
9. 'G' jumper
i Jumper Distance Distance from obligatory structure 5.6 m RDSO Maintenance
Instruction
No.TI/MI/0028 Rev.-2
dated 28.09.2001
As per Drg. No.
ETI/OHE/G/05102
Rev.C.
ii. Jumper Length Length of jumper 4.0 m
iii. Nuts & bolts PG Clamp Nuts & bolts at PG clamps tighten Neither too tight
nor too loose.
iv. Adjustments done ,if any Note/ attend
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6. CURRENT COLLECTION TEST
S.No Item Parameters Details Authority
Observation Action
1. Current collection test by Oliver ‘G’
i. Current
collection
Duration of Current
collection test by
Oliver „G‟
By SSE/ AEE/TRD level Every two months their
entire section
28th MSG TRD at SCR on
Feb 2011 item no. 28.19
CAMTECH/ E/ 11-12/
OHE-Schedule/ 1.0
August, 2011(Chapter 4.2
page 8
ii. Sr.DEE /TRD Entire section once in six
months
iii. Current
collection
Current collection
test by Oliver „G‟
More than 100 units (High
Intensity)
Attend within a week
iv. Between 60 – 100 units
(Medium Intensity)
Attend within a fortnight
v. Between 40 – 60 units
(Low Intensity)
Attend within a month
2. Current collection test by Mirror
i. Current
collection
By Mirror By Depo/OHE in charge
JE/SSE level
Once in three months over
his entire section
ACTM, Vol-II, Part-
I,Para-20324 (Page-77)
CAMTECH/E/11-12/OHE
Schedule/ 1.0August,2011
(Chapter 4.1 page 7
ii. Current
collection
By Mirror By ADEE/TrD with
Depo/OHE in charge
JE/SSE level
Once in Six months over
his entire section
iii. Current
collection
By Mirror Sr.DEE/TrD with Depo
incharge SSE
Once in a year over his
entire Division
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7. BONDING & EARTHING
SL No Item Parameters Details Authority
1.i.
ii.
iii.
iv.
Bonds
Bond
Bond
Bonds
Structure Bond
Rail Bond/
Longitudinal
Bond
Impedance
Bond
Connects the traction mast or structure to
the rail by means of M.S. flat strip of size
40 mm x 6 mm.
Connects rail joints across two consecutive
lengths of rails. It is made of M.S. flat strip
of size 40 mm x 6 mm
Bond installed by S & T department, which
provides a low impedance path for the
traction return current and a relatively high
impedance path for track circuit current
Between two rails of a track or two rails of
an adjacent track. It is also called
transverse bond. It is made of M.S. flat
strip of size 40 mm x 6 mm
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.1.1on page-5
ACTM Vol.-II, Part-II, Appendix II 2.0
(Page-51)
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.1.2 on page-5
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.1.4 on page-6
Treatise Vol.-II, Part-III, 3.11.7 (Page-149)
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.1.3 on page-6
ACTM Vol.-II, Part-II, Appendix II 2.0
(Page-51)
Cross Bonds/
transverse bond
2. Bonds Signal Bond Across the rail joint provided by S&T
department to facilitate flow of track circuit
current.
* Treatise Vol.-II, Part-III, 3.11.7 (Page-
149)
3. Bonds Track Bonding
In station yards elsewhere, where a track is
not wired for its entire length, it shall be
wired for a distance of up to 50 m beyond
the traction mast at which the over head
equipment has been terminated. Rail
bond/cross bond shall be provided for a
distance of up to 50 m beyond the last
traction mast.
ACTM Vol.-II, Part-II, Appendix II 3.5
(Page-53)
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SL No Item Parameters Details Authority
4. Bonds Bonding in
Single Rail
Track circuited
section.
The Traction rail shall be provided with rail
bonds over the entire length and also for a
distance of 50 m on both sides of track circuited
length. In addition the track Rail shall be cross
bonded to the traction rail of the adjacent track
at interval not less than 100 m.
In single line section, provided with single rail
track circuit, the non track circuited rail shall be
provided with rail bond over the entire length
and for a further 50 m on both sides. It shall
also be connected to an earth at distances not
exceeding 100 m from each others. The
connections of the non track circuited rail to
each of the earths shall be made by two separate
mild steel flat strips of size 40 mm x 6 mm
each. The need for providing an earth wire is
thus obviated.
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.2.13 on page-15
ACTM Vol.-II, Part-II, Appendix II 3.7
(Page-53)
5. Bonds Bonding in
Double Rail
Track circuited
section
Since no traction rail is available for structure
bonding, an earth wire shall be run on the
traction mast/structure/support. If the length of
the earth wire exceeds 1000 m, it shall be made
electrically discontinuous by providing cut-in
insulator. Each such section of earth wire shall
be connected to an earth at two traction
mast/structure/support at a distance not
exceeding 500 m, apart.
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.2.14 on page-16
ACTM Vol.-II, Part-II, Appendix II 3.8
(Page-53 & 54)
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No cross bond shall be provided between the
rails of the same track or between the rails of
different track in a double rail track circuited
section.
6. Bonds Bonding adjacent
to TSS/FP
Opposite to the TSS/FP the traction rail shall
be provided with rail bonds for a distance of
1000 m on either sides or cross bonded at
distances of 300, 500, 700 and 1000 m.
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.2.12 on page-13
ACTM Vol.-II, Part-II, Appendix II 3.9
(Page-54)
7. Bonds Bonding of
track in loco
sheds and
Loco/EMU
stabling sidings
All traction rails shall be provided with cross
bonds at distance of not more than 100 m
apart. All sidings and/or dead ends shall be
connected by rail bonds. The rails on wooden
or concrete sleeper / support in Loco / EMU
inspection pits shall be provided with rail
bonds for the entire length of the pit and also
upto a length of 50 m on both side and
connected to 10 Ohm earth.
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.2.10 on page-12
ACTM Vol.-II, Part-II, Appendix II 3.11
(Page-54)
8. Bonds Bonding of
rails in a tunnel
All traction rails shall be provided with rail
bonds over the entire length inside the tunnel
and wire for a length of up to 50 m, on both
sides outside the tunnel. Besides, a cross bond
shall be provided between the traction rails at
either end of the tunnel.
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.2.9 on page-11
ACTM Vol.-II, Part-II, Appendix II 3.12
(Page-54)
9. Bonds Bonding at
level crossing.
All traction rails shall be provided with cross
bonds at only one location within 5 m from
either of the transverse edges of the level
crossing.
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.2.8 on page-11
ACTM Vol.-II, Part-II, Appendix II 3.14
(Page-54)
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SL No Item Parameters Details Authority
10. Bonds Bonding at oil
depots siding
Both the rails of the siding secondary loop
line shall be provided with longitudinal
bonds. Besides transverse bond shall be
provided between the rails at distance not
exceeding 30 m apart. The rails shall be
connected to an earth at both ends
immediately outside the neutral zone. The
value of earth resistance of the earth
electrode shall not exceed 10 ohm. Each
and every noncurrent carrying part of a
traction mast /structure/support and other
metallic structure in the vicinity shall be
provided with structure bonds. Only copper
rivets shall be used for connection.
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.2.15 on page-17
ACTM Vol.-II, Part-II, Appendix II 3.15
(Page-54 & 55)
RDSO's letter No TI/OHE/GA /05 dated
28/29-06-07
(File No.- EL/94 /0/Policy/ Vol-II, Page No.-
234)
11. Bonds Bonding of
Girder bridge
Steel structure of a girder bridge shall be
connected to a A.C traction rail or to an earth
by means of two mild steel flat strip of size
40 mm x 6 mm each. The traction rails on
the bridge shall be connected by cross bonds
at distances not exceeding 100 m apart. In a
single rail track circuited section, the non-
track –circuited rail which is the traction rail
shall be provided with rail bonds and
connected to an earth at either end of the
bridge.
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.2.3 on page-9
ACTM Vol.-II, Part-II, Appendix II 3.16
(Page-55)
12. Bonds Bonding of
over line
structure
The metallic parts shall be connected either
to a traction rail or to an earth (10 ohm) by
means of two mild steel flat strips of size 40
mm x 6 mm each.
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.2.5 on page-10
ACTM Vol.-II, Part-II, Appendix II 4.1
(Page-55)
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13. Bond Bonding of exposed
metallic parts likely to
come into direct contact of
25 kV AC overhead
equipment and located
within a distance of 20 m
from the nearest electrified
track and running parallel
to it for a distance of more
than 20 m
Less than
350 m
Platform structure/
sheds, metallic
fencing, wires, pipes
and such other items,
shall be connected to
an earth or traction rail
CAMTECH/E/2008/BE/1.0. April
2009. Chapter-2, para 2.2.6 on page-10
ACTM Vol.-II, Part-II, Appendix II 4.2
(Page-55) More than
350 m
Connected to a
separate earth at a
distance not exceeding
350 m apart.
14. Bond Bonding of earthing heels
of isolator switch
The earthing heel of an isolator
switch shall be connected by two
mild steel flats of cross section not
less than 200 mm2 each to the
supporting traction
mast/support/structure which in turn
is connected to a traction rail or earth
wire and to an earth.
CAMTECH/E/2008/BE/1.0. April 2009.
Chapter-2, para 2.2.7 on page-10
ACTM Vol.-II, Part-II, Appendix II
4.3 (Page-56)
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8. AUTO TENSIONING DEVICE (ATD)
Sr No ITEM Parameters Details Authority
1. Auto Tensioning Device
i. Winch
Type
Replacement of winch type ATD Should be planned on
condition/ performance
basis.
RDSO's letter No TI/GEN/MTG/ESC 54
dated 7/11-09-06 (File No-EL/94/1/ESC
/Vol-II, Page-131)
ii. Pulley
Type
All future procurement of 3
pulley type ATD
Should be done with
modified pulley groove
arrangement only.
27th
MSG item 27.01
(File No-EL/94/4/16/ RDSO/MSG (27tth
)
/Vol-III, Page-120/1)
2. Counter weight
1. Counter
Weight
Winch type (Conventional)
Winch type (Tram way)
Pulley type (Conventional)
Pulley type Modified (Tram way)
Pulley type (5:1)
400 kg
250kg
665 kg
415kg
400 kg
RDSO‟s specification No- ETI.OHE/48
RDSO Drg. No. ETI/OHE/P/5090-3 Rev - F
RDSO‟s specification TI/SPC/OHE/ATD/
0060 Rev. 1
RDSO Drg. No. ETI/OHE/P/5090-5 Rev - B
Maintenance
1. ATD
Checking
Bearing
Free movement of ATD
Bearing Replacement
By slightly 10 kg force
pushing up or pulling down
the counter weights with the
help of spring balance
Bearings should be replaced
with only SKF 6305 – 2RS1
or NBC 6305-LLU.
RDSO‟s Maintenance Instruction
No.TI/MI/00018 (Rev-3)
2. Hex Tie
Rod
Provision of GI Hex tie rod Provision of 20 mm GI pipe
on hex tie rod of Auto
Tensioning Device
RDSO‟s Maintenance Instruction TI/MI/0035
Rev.1
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9. INSULATED CADMIUM COPPER CATENARY WIRE
S.No Item Parameters Details Authority
Observation Action
1. Provision of Insulated Cadmium Copped Catenary Wire
i. Insulated
catenary
Provision of insulated
cadmium copped Catenary
wire
Minimum projection on
either side of over line
structure
2.0 m Special Maintenance Instruction
No. TI/MI/0036 Rev. 0 dated -
08.09.1999
ii.
Insulated
catenary
Purchasing Material specification As per RDSO
specification
RDSO Spec. No.
ETI/OHE/75(4/95)
with A&C Slip No. 1&2.
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10. IMPLANTATION (SETTING DISTANCE)
S.No Item Parameters Details Authority
Observation Action
1. Standard implantation for new electrification works
a. Implantation
Main Line
Mast having
single OHE
i. If minimum formation
width in embankment
available is as per SOD Para
16, 17 schedule 1, chapter 1.
ii. If this formation width is
not available, implantation
may be permitted upto 2.5
m without approval of CEE
iii. Upto 2.36 m with approval
of CEE. (ref:- Para 20.1,
page 29 of ACTM 1994)
2.8 m
2.5 m
2.36 m
i. Railway Bd letter no.
2000/RE/161/1 Pt.III
dated 03.11.2010
ii. Your office letter no.
RVNL/BPL/Elect/B
YT-URK/21 dated
22.09.10.
iii. This office letter no.
2006/RE138/4 dated
26.02.10.
iv. ACTM Advance
correction slip no. 20
dated 3.11.10
b. Implantation
In Yard
Mast having
single OHE
If 2.8 m is not available,
implantation can go down
minimum upto 2.36 m
Any specific approval not
required from CEE
c. Implantation
Mast carrying
more than one
OHE
Portal upright & Head span Not less than 3.0 m which
may be relaxed to 2.8 m with
the personal approval of CEE
d. Implantation
Portal Mast carrying more than one
OHE
Not less than 3.00 m ACTM, Vol-II, Part-II,
Appendix-I, 20.1 (Page-
29) e. Implantation TTC Main line 3.00 m
Curve track: The minimum setting distance of masts including portals, head span masts etc. on curve is obtained by adding
the curve allowance and 150 mm slewing allowance to the setting distance. For Trunk routes and main lines,
where the speed may be increased in near future. Curve allowance for maximum speed of 200 kmph.
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S.No Item Parameters Details Authority
Observation Action
f. Implantation
Outside
curve
Radius As per
ACTM
As per
Treatise
i. ACTM Vol.-II, Part-II,
Appendix-I, Para-20.2 (Page-
29)
ii. Treatise volume-II,Part –III,
chapter-6, Para3.6.4.2
Radius of curvature greater than or
equal to 875 m
2.50 m
2.80 m
Radius of curvature less than 875 m 2.65 m 2.95 m
g. Inside curve Radius of curvature greater than or
equal to 3500 m
2.90 m 3.20 m
Radius of curvature greater than or
equal to 2350 m but less than 3500 m
3.05 m 3.35 m
Radius of curvature greater than or
equal to 1150 m but less than 2350 m
3.25 m 3.55 m
Radius of curvature greater than or
equal to 300 m but less than 1150 m
3.30 m 3.60 m
2. Masts with Counter Weight
i. Implantation
Masts with
counter
weight
Displacement of counter weight
from the track centre in the worst
condition due to wind transverse
± 50 mm ACTM Vol.-II, Part-II,
Appendix-I Para-20.3, (Page-
32)
3. Implantation of platform mast
i. Implantation
Mast on
platform
Setting of mast on platform Not less than 4.75 m ACTM Vol.-II, Part-II, 20.4
page -32
4. Implantation of obligatory mast
i. Implantation
Obligatory
structure
Turnout Minimum – 3.00 m RDSOs SMI no. TI/MI/0028 Rev-2
ii. Cross- over
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S.No Item Parameters Details Authority
Observation Action
5. Implantation of CLS AT Mast
i. Implantation
CLS AT mast Minimum setting distance of the
AT mast
3.50 m RDSO‟s drawing No-ETI/PSI/0036
6. Implantation of Gantry upright
i. Implantation
Gantry
upright
Minimum setting distance of the
gantry upright
4.30 m ACTM Vol.-II, Part-II, 23.2
Appendix-I (Page-38)
7. Colour Light Signal without route indicator. Where there is no approach Signal is provided
i. Implantation
Colour light
signal
Setting distance of mast near signal As per
ACTM
As per
Treatise
i. ACTM Vol.-II, Part-II, Para –
20.5.1,
ii. Treatise 5 (a) Vol. II, Page -
129 ii. Setting distance up to 80 m 3.25 m 3.55 m
iii. Setting distance from 81 m -110 m 3.10 m 3.40 m
iv. Setting distance from 111 m-190 m 3.05 m 3.35 m
v. Setting distance from 191 m -270 m 2.90 m 3.20 m
vi. Setting distance from 271 m -400 m 2.75 m 3.05 m
8. Where approach Signal is provided and signals other than for distant signals
i. Implantation
Colour Light
Signal
Setting distance of mast near signal As per
ACTM
As per
Treatise
i. ACTM Vol.-II, Part-II, Para –
20.5.1,
ii. Treatise 5 (a) Vol. II, Page -129 ii. Setting distance up to 50 m 3.25 m 3.55 m
iii. Setting distance from 51 m -70 m 3.10 m 3.40 m
iv. Setting distance from 71 m-115 m 3.05 m 3.25 m
v. Setting distance from 116 m -160 m 2.90 m 3.10 m
vi. Setting distance from 161 m - 240 m 2.75 m 3.05 m
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S.No Item Parameters Details Authority
Observation Action
9. Colour Light Signal with route indicator. With horizontal route indicator.
i. Implantation
Colour Light Signal Setting distance of mast near signal As per
ACTM
As per
Treatise
i. ACTM Vol.-II, Part-II,
Para – 20.5.1,
ii. Treatise 5 (a) Vol. II,
Page -129 ii. Setting distance up to 60 m 3.72 m 4.02 m
iii. Setting distance from 61 m-125 m 3.50 m 3.80 m
iv. Setting distance from 126 m-170 m 3.25 m 3.55 m
v. Setting distance from 171 m-215 m 3.05 m 3.35 m
vi. Setting distance from 216 m-250 m 2.90 m 3.20 m
vii. Setting distance from 251 m-310 m 2.75 m 3.05 m
10. With other than horizontal route indicator
i. Implantation
Colour Light Signal Setting distance of mast near signal As per
ACTM
As per
Treatise
i. ACTM Vol.-II, Part-II,
Para – 20.5.1,
ii Treatise 5 (a) Vol. II, Page
-129 ii. Setting distance up to 70 m 3.50 m 3.80 m
iii. Setting distance from 71 m -130 m 3.25 m 3.55 m
iv. Setting distance from 131 m-170 m 3.05 m 3.35 m
v. Setting distance from 171 m-215 m 2.90 m 3.20 m
vi. Setting distance from 216 m- 280 m 2.75 m 3.05 m
11. Colour Light Signal located between tracks. Signals without route indicators
i. Implantation Signals without
route indicators
OHE mast in the same line with the
signal may be at a distance
600 m ACTM Vol.-II, Part-II, Para
– 20.5.2 (a) (Page-33)
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S.No Item Parameters Details Authority
Observation Action
ii. Implantation
Signals without route
indicators
Drop arm of portal in the
same line with the signal may
be at a distance
600 m
iii. Semaphore signal
located outside the
track, the minimum
setting of mast before
the signal first mast
First mast 3.05 m ACTM Vol.-II,
Part-II, Para- 20.5.3
(Page-34) Second mast 2.90 m
Next three masts 2.75 m
12 Mast on bridge piers
i. Implantation The setting of masts on piers of bridges As large as possible ACTM Vol.-II, Part-II,
Para – 20.6 (Page-34)
ii. Implantation Maximum variation in
setting distance
Check variation from SED If variation above
more than 30 mm
advised to Concerned
P. Way
ACTM, Vol-II, Part-I
Para-20306 (Page-62)
13 Minimum horizontal distance from centre line of the track to face of foundation of OHE Mast/ Portal
For facilitating working of track machine, following dimensions may also be ensured in the new electrification works either
connected with new lines/work of laying multiple lines/RE/gauge conversion:-
i. Horizontal
distance
Minimum horizontal
distance from centre
line of the track to face
of foundation of
OHE/Portals
Below the rail level up to the
formation level of the track on
straight line and curves upto
radius of
875m (2575mm)
Railway Board letter
No. 200/RE/161/1 Pt.III
dated-28.08.2012
ACTM Correction slip
no. 23 dt- 28.08.2012 Below the rail level up to the
formation level of the track on
curves with radius less than
875 m (2725 mm)
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11. TRACK CENTRE
S.No Item Parameters Details Authority
Observation Action
1. Spacing of Track NB :- For curve more than 5 degree extra clearance to be calculated and account for
i. Track Centre Minimum distance
of center to center of
track
Existing works 4265 mm Schedule of Dimension (SOD)
Schedule-I, Chapter-I, 1 (Page-4) New works/Addition to
existing work
5300 mm
2. Minimum Horizontal distance from centre of track to any structure except at a platform
i. Track Centre Distance from centre
of track to any
structure except at a
platform
Existing works 2135 mm Schedule of Dimension (SOD)
Schedule-I, Chapter-I, 8.0
(Page-5) ii. New works/Addition to
existing work
2360 mm
iii. For Dedicated Freight
Corridor Limited
(DFCL)
2825 mm RDSO‟s letter No.- CT/ DG/DFC
dated 21/26-11-07
(File No.- EL/94/6/ Freight Corridor)
(Page-113)
3. Spacing of Track for yard
Note:
i. For spacing of 5300 mm, extra clearance upto 5 degree has been accounted for. Extra clearance for curves more than 5
degree are to be calculated and accounted for.
ii. New/additional works cove lying of a new line. Extension of existing for replacement of points & crossings will not be
treated as new track.
i. Track Centre Distance center to
centre of track for
yard
Existing works 4265 mm Schedule of Dimension (SOD)
Schedule-I, Chapter-II, 1(i) Page - 10
ii. New works/ Alteration to
existing work
5300 mm
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S.No Item Parameters Details Authority
Observation Action
4. Workshop and Running sheds
Note :
Where there is a structure between tracks, the distance of center to center of tracks is to be increased by the amount of the
width of the structure like OHE post etc.
i. Track Centre Distance center to centre
of track
Existing works 4570 mm
Schedule of Dimension (SOD)
Schedule-I, Chapter-III, 2
(Page-17)
New works / Alteration
to existing work
4570 mm
ii. New works or alterations
to existing works
In workshop 4570 mm
Running sheds 5260 mm
5. Tunnels, Through and semi through girder bridges
i. Track Centre Distance center to centre
of track
Existing works 4.495 mm Schedule of Dimension (SOD)
Schedule-I, Chapter-I, 13 (Page-8)
New works/Addition to
existing work
4.725 mm
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12. HEIGHT OF FOB/ROB
Sr.No. Item Parameter Details Authority
Observation Action
1. Height of ROBs & FOBs During Railway Electrification Work
a. Height of
ROBs & FOBs
Railway Electrification work Minimum height above rail
level for a distance of 915mm
on either side of the centre of
track for overhead structures
4875 mm i. Railway board letter
No.
2011/CEDO/SD/IRS
OD/Elect./02 dated-
14.03.2014
ii. Addendum &
corrigendum slip
(ACS) No. 7 dated-
14.03.2014. Indian
Railway SOD (BG)
2004
Where D.C. electric traction
is in use or is likely to be
used, this dimension shall be
5410 mm
b. For new overhead structure and
alteration to existing overhead
structures
Light overhead structures,
such as foot over bridges
6250 mm
Heavy overhead structures,
such as Road over bridges
5870 mm
c. Height of
ROBs & FOBs
for existing
overhead
structures
Wherever feasible, the height of
contact wire shall be as high as
possible, under the overhead
structures, to allow the passage of
Over Dimensional Consignment/
rolling stock of 4.8 m height. (For
4.8 m height of rolling stock/over
dimensional consignment)
Light overhead structures,
such as foot over bridges
6250 mm
Heavy overhead structures,
such as road over bridges
5870 mm
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Sr.No. Item Parameter Details Authority
Observation Action
d. Existing
overhead
structures
Under restricted height of overhead
structure, the minimum height above rail
level for a distance of 1600 mm on either
side of the centre of track for 4.8m height
of contact wire from rail level
Light overhead structures,
such as foot over bridges
5270 mm i. Railway board letter
No.
2011/CEDO/SD/IRS
OD/Elect./02 dated-
14.03.2014
ii. Addendum &
corrigendum slip
(ACS) No. 7 dated-
14.03.2014. Indian
Railway SOD (BG)
2004
Heavy overhead
structures, such as road
over bridges
5070 mm
Note: See Appendix for extra clearance required on curves.
i. Extra
clearance
In case of existing structures, a special study shall be made, which will be accepted by
the concerned Electrical Inspector of the Railways, as indicated in Appendix-A to
Chapter V-A before 25 kV A.C. traction is introduced.
ii. In areas where 25 kV AC traction is used or likely to be used, if any turnout or
crossover is located under a heavy overhead structure or within 40 m from its nearest
face irrespective of the position of level crossing gate, the minimum height of such
overhead structure shall be 6250mm*. Also, in case the turnout is beyond 40 m but
the level crossing gate is within 520 m from the nearest face of the bridge, the height
of such overhead structure shall be 6250mm*.
iii. The height mentioned against items 10(a), 10(b) & 10(c) above shall be measured
from the higher or super-elevated rail.
iv. On lines proposed to be electrified on 25 kV A.C system and also in other sections,
necessary provision shall be made in overhead structure and overhead equipment, if
necessary by using longer traction overhead equipment masts to permit an allowance
of 275 mm for raising of track in connection with the introduction of modern track
structure in future and for catering to increased ballast cushion, forger sleeper
thickness and deeper roil sections.
*(Under restricted situations, the minimum height shall be 5270 mm for 4.80 m high
contact wire)
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13. POWER LINE CROSSING
I - Clause 17.3 (ACTM VoLII, Part.II), Appendix-IV (Regulations for Power Line Crossings of Railway Tracks 1987) to be
replaced as under:
S.No Item Parameters Details Authority
1.(a) 17.3 (a) Vertical Clearance for OHE (Other than high rise OHE):
Vertical clearances
for OHE (Other
than high rise
OHE)
Minimum clearance from Rail Level Advanced correction Slip No. 27,
Railway Board letter
no.2015/RE/138/4/ FTS - 137487
dated - 06.05.2016
Overhead crossing voltage Existing Power Line Crossing for
existing non-Electrified line
i. Up to & including11 kV By Cable
ii. Above 11 kV up to 33 kV 10860
iii. Above 33 & upto 66 kV 11160
iv. Above 66 & upto 132 kV 11760
v. Above 132 kV & upto 220 kV 12660
vi. Above 220 KV & upto 400 kV 14460
vii. Above 400 kV & upto 500 kV 15360
viii. Above 500 kV & uoto 800 kV 18060
b. Vertical clearances
for OHE (Other
than high rise
OHE)
Overhead crossing voltage New Power Line Crossing( for
Electrified or non electrified
routes) or existing Power Line
Crossing planned for alteration or
modification (for electrified or
non electrified routes)
i. Up to & including11 kV By cable
ii. Above 11 kV up to 33 kV 14660
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S.No Item Parameters Details Authority
iii. Above 33 & upto 66 kV 14960
iv. Above 66 & upto 132 kV 15560
v. Above 132 kV & upto 220 kV 16460
vi. Above 220 KV & upto 400 kV 18260
vii. Above 400 kV & upto 500 kV 19160
viii. Above 500 kV & uoto 800 kV 21860
2. Clearances required for 25 kV AC traction
Vertical clearances
for power line
crossings of
Railway tracks
Overhead crossing voltage Minimum clearance
to be maintained
between lowest
transmission line
crossing conductor
and Railway
structure as per
clause 61 CEA
Minimum clearance
to be maintained
between lowest
transmission line
crossing conductor
and Railway
structure as per
clause 61 CEA
Advanced correction
Slip No. 27, Railway
Board letter
no.2015/RE/138/4/ FTS -
137487 dated -
06.05.2016
At Structure At Mid Point
i. Up to & including11 kV By Cable
ii. Above 11 kV up to 33 kV 3700 2440
iii. Above 33 & upto 66 kV 4000 2440
iv Above 66 & upto 132 kV 4600 3050
v. Above 132 kV & upto 220 kV 5500 4580
vi. Above 220 KV & upto 400 kV 7300 5490
vii.. Above 400 kV & upto 500 kV 8200 7940
vii. Above 500 kV & uoto 800 kV 10900 7940
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S.No Item Parameters Details Authority
3. a. 17.3 (a) Vertical Clearance for OHE (High rise OHE):
Vertical Clearance
for OHE (High rise
OHE)
Overhead crossing voltage Minimum clearance from Rail level
Advanced correction
Slip No. 27, Railway
Board letter
no.2015/RE/138/4/
FTS - 137487 dated -
06.05.2016
Existing Power
Line Crossing for
existing non-
electrified line
New Power Line
crossing
(electrified/non-
electrified routes) or
existing Power Line
crossing planned for
alteration or
modification
(electrified/non-
electrified routes)
i. Up to & including11 kV Normally
clearances
mentioned in 4 are
applicable for
double stack
container routes
however EIG may
relax as per clause
21.4
By Cable
ii. Above 11 kV up to 33 kV 16660
iii. Above 33 & upto 66 kV 16960
iv. Above 66 & upto 132 kV 17560
v. Above 132 kV & upto 220 kV 18460
v. Above 220 KV & upto 400 kV 20260
vii. Above 400 kV & upto 500 kV 21160
viii. Above 500 kV & uoto 800 kV 23860
b. Vertical Clearance for OHE (High rise OHE
Vertical clearance
for OHE (High rise
OHE)
Overhead crossing voltage Minimum clearance to be maintained
between highest traction conductor and
lowest transmission line crossing
conductor
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S.No Item Parameters Details Authority
At structure as per
clause 61 CEA
At mid span as per
clause 69 CEA
Advanced correction
Slip No. 27, Railway
Board letter
no.2015/RE/138/4/
FTS - 137487 dated -
06.05.2016
i. Up to & including11 kV By underground cable
ii. Above 11 kV up to 33 kV 3700 2440
iii. Above 33 & upto 66 kV 4000 2440
iv. Above 66 & upto 132 kV 4600 3050
v. Above 132 kV & upto 220 kV 5500 4580
vi. Above 220 KV & upto 400 kV 7300 5490
vii. Above 400 kV & upto 500 kV 8200 7940
viii. Above 500 kV & uoto 800 kV 10900 7940
Note : Applicable for 17.3 (a) & (b) Advanced correction Slip
No. 27, Railway Board
letter no.2015/RE/138/4/
FTS - 137487 dated -
06.05.2016
i. All heights/clearances are in mm under condition maximum sag.
ii. For existing power line crossing
(a) In case of new line (with or without electrification) column 4 shall be applicable.
(b) Dimension at column 5 are applicable if the nearest OHE structure/fixed structure is within 6000 mm
from overhead crossing conductor. In other cases, dimensions at column 6 are applicable.
iii. If crossing is provided with guarding, a minimum clearance of 2000 mm shall be maintained between
bottom of the guard wire and highest traction conductor.
iv. Height of the double stack container to be taken as 7100 mm.
4. Relaxation for existing power line crossings Clause 21.1, 21.2, 2E3 & 21.4 will be replaced as below
i.
Clause 21.1
Power line crossing in station area and yards to be avoided. Under un
unavoidable circumstances, relaxation by EIG will be necessary.
Advanced correction Slip
No. 27, Railway Board
letter no.2015/RE/138/4/
FTS - 137487 dated -
06.05.2016
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S.No Item Parameters Details Authority
ii. Clause 21.2 For electrification works of existing lines and existing electrified lines, existing
power lines crossing can continue. If dimension are as per column (5) & (6)
above. EIG of the concerned Railway to ensure fulfillment of vertical clearances
at column (5) & (6), with additional safeguards if necessary. Wherever feasible,
special design of traction overhead equipment, return conductor, 25 kV feeder
line be developed keeping in view the need for economy.
iii. Clause 21.3
All new power line crossing, whether in electrified and non – electrified
territories, must satisfy the dimensions as mentioned at column 4, 5 & 6.
iv. Clause 21.4
In case of non- electrified line in double stack container route all efforts should
be made for maintenance of dimensions as per column 4. However EIG may
issue relaxation with suitable safeguards on a case basis, after ensuring vertical
clearances as per dimensions in column 5, considering height of double stack
container as 7100 mm from rail level. power line crossing
II - Clearance for Power Line Crossings Including Telephone Line Crossings of Railway Tracks (Para-11(i), Chapter-I,
Schedule I of SOD 2004 BG)
S.No Item Parameters Details Authority
Clearance For Power Line Crossings Including Telephone Line Crossings Of Railway track (Para-11(i), Chapter-I,
Schedule I of SOD 2004 BG) (Page-7, 8 to IRSOD 2004)
Minimum height above rail level of the lowest portion of any conductor of crossing, including guard wire, other than
telegraph, telephone and other such low tension wires or traction trolley wire, under conditions of maximum sag shall be as
follows
a. For Existing
Power Line
Crossings
Overhead crossing voltage Minimum clearances from
Rail Level in mm
Addendum & corrigendum slip (ACS)
No. 7 Indian Railway of SOD.
Railway Board letter No.
2011/CEDO/SD/IRSOD/Elect/02
dated- 14.03.2012
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S.No Item Parameters Details Authority
i. Up to & including 11 kV By cable
ii. Above 11 & up to 66 kV 14100
iii. Above 66 & up to 132 kV 14600
iv. Above 132 kV & up to 220 kV 15400
v. Above 220 KV & up to 400 kV 17900
vi. Above 400 kV & up to 500 kV 19300
vii. Above 500 kV & up to 800 kV 23400
b. For New Power Line Crossings or Alteration to Existing Power Line Crossing in electrified
Vertical clearances for
power line crossings of
Railway tracks
Overhead crossing voltage Minimum clearances required
from rail level
Addendum & corrigendum slip
(ACS) No. 7 Indian Railway of
SOD. Railway Board letter No.
2011/CEDO/SD/IRSOD/Elect/0
2 dated- 14.03.2012
Clearance at
OHE Structures
in mm
Clearance at
Mid OHE
span in mm
i. Upto & including 11 kV By Cable
ii. Above 11 & up to 33 kV 14660 12384
iii. Above 33 & up to 66 kV 14900 12384
iv. Above 66 kV & up to 132 kV 15560 12994
v. Above 132kV & up to 220 kV 16460 14524
vi. Above 220 KV & up to 400 kV 18260 15434
vii. Above 400 kV & up to 500 kV 19160 17884
viii. Above 500 kV & up to 800 kV 21860 17884
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c. For Power Line Crossings in Non-Electrified sections
Vertical clearances
for power line
crossings of
Railway tracks
Overhead crossing voltage Minimum clearance on
existing routes from
rail level for new track/
additional line or gauge
conversion when line Is
not anticipated to be
electrified in mm
Minimum clearances
from rail level for
new power line
crossing or
alternation to
existing power line
crossing in mm
Addendum &
corrigendum slip
(ACS) No. 7 Indian
Railway of SOD.
Railway Board letter
No. 2011/CEDO/
SD/IRSOD/Elect/02
dated- 14.03.2012
i. Up to & including 11 kV By cable
ii. Above 11 & Up to 33 kV 10860 14600
iii. Above 33 & up to 66 kV 11160 14960
iv. Above 66 & up to 132 kV 11760 15560
v. Above 132kV & up to 220 kV 12660 16460
vi. Above 220 KV & up to 400 kV 14460 18260
vii. Above 400 kV & up to 500 kV 15360 19160
viii. Above 500 kV & up to 800 kV 18060 21860
d. Minimum Clearance Between Highest Traction Conductor & Lowest Crossing Conductor
Clearances Between
Highest Traction
Conductor & Lowest
Crossing Conductor
Overhead crossing voltage Minimum clearance between highest traction
conductor and lowest crossing conductor (as
per I.E Rule 1956,CI. 80)
i. Up to & including 11 kV By cable
ii. Above 11 & up to 66 kV 2440
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S.No Item Parameters Details Authority
iii. Above 66 & up to 132 kV 3050
iv. Above 132kV & up to 220 kV 4580
v. Above 220 KV & up to 400 kV 5490
vi. Above 400 kV & up to 500 kV 7940
vii. Above 500 kV & up to 800 kV 7940
Note – i. All height/clearances are in mm and under maximum sag conditions
ii. Clearances at mid OHE span (Column-4) in Para 11(i)(b) can be adopted if the OHE
structure/fixed structure is beyond 6000 mm of nearest conductor of overhead crossing.
iii. If the crossing is provided with a guarding, a minimum clearance of 2000 mm shall be
maintained between the bottom of the guard wire and highest traction conductor.
iv. Power line crossing in. yards & stations area shall be avoided.
Para- 11(ii) Minimum clearance between any conductor not adequately insulated and any
railway structure under most adverse conditions
Crane working
under overhead
Voltage Minimum clearance in
mm
i. Up to and including 650 volts 2500
ii. Above 650 volts and up to & including 33 kV 3700
iii. Above 33 kV and up to & including 66 kV 4000
iv. Above 66 kV and up to & including 132 kV 4600
v. Above132 kV and up to & including 165kV 4900
vi. Above 165 kV and up to & including 220 kV 5500
vii. Above 220 kV and up to & including 400 kV 7300
viii. Above 400 kV and upto & including 500 kV 8200
ix. Above 500 kV and up to & including 800 kV 10900
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Para (iii). Minimum height above rail level for telegraph, telephone and other such low tension
wires crossing a railway – 6100 mm
Para (iv). Minimum Horizontal Distance Of Structures
The minimum horizontal distance measured at right angles from the centre of nearest track to any port
of a structure carrying electrical conductors crossing a railway shall be : For existing work
i. From rail level to 305 mm above rail level 1675 mm
ii. From 305mm above rail level to 4420mm above rail level and
beyond
2135 mm
(a) For rigid and well founded post/ structure, it‟s fitting and projections : For existing work
i. From rail level to 305 mm above rail level 1905 mm
ii. From 305mm above rail level to 4420mm above rail level and
beyond
2360 mm
Note : Any post/structure which is so constructed or guyed as to remain in a vertical position, or
failing this to continue to provide the clearances specified above, with one or all of the
conductors broken with its conductors attached, when subjected to maximum wind pressures,
may be considered to be a "rigid well founded post/structure",
(b)
However, for other structures not covered in (a) above, it shall be equal to the height of structure
in meters above ground level plus 6 meters.
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14. STAINLESS STEEL WIRE ROPE
Sr No Item Parameters Details Authority
Observation Action
1. SS Wire Rope Check
i. SS Wire
Rope
Condition of stainless
steel wire rope by
Magnifying Glass
For loose wires/
strands, broken wires/
strands, rusting,
pitting/ corrosion and
bird caging
Replaced immediately
with new lubricated
wire rope
RDSO/No.TI/MI/00018 Rev-3.
dated 01.04.2006
RDSO/No.TI/MI/0029 Rev-3.
Dated 01.04.2006
ii. Ovality of
SS wire
rope
checked at three places
(near pulleys) 300 mm
apart by measuring rope
diameter at right angles
If ovality is found
more than 0.51 mm,
wire rope
Replaced immediately
with new lubricated
wire rope
RDSO/No.TI/MI/00018 Rev-3.
dated 01.04.2006
RDSO/No.TI/MI/0029 Rev-3.
Dated 01.04.2006
iii. Special care of SS wire
Rope
Inserting the wire rope
in SS wire rope end
fitting.
The strands of wire
rope should not be open
out while reeving over
the wedge piece.
RDSO/No.TI/MI/00018 Rev-3.
dated 01.04.2006-3. Dated 01
RDSO/No.TI/MI/0029
Rev.04.2006
iv. SS Wire
Rope
End reversal --- During each POH
2. Recommended Practices of SS Wire Rope Lubrication during AOH
i. SS wire
rope
Lubrication on Rope Proper lubrication of
each wire & strands of
wire rope with
adequate pressure
Lubricated the wire
ropes with lubricant
“BALMEROL
ROPELUBE 1000
RDSO/TI/IN/0015 Rev „0‟
dated 01.02.2010
RDSO/No.TI/MI/0029 Rev.04.
2006
ii.
SS wire
rope
Cleaning of SS wire
rope by a jet of air and
wire brushing methods
Rope should be dried
and cleaned
Lubricated the wire
ropes with lubricant
“BALMEROL
ROPELUBE 1000
RDSO/TI/IN/0015 Rev „0‟
dated 01.02.2010
RDSO/No.TI/MI/0029 Rev.04.
2006
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Observation Action
iii. SS wire
rope
Lubrication on rope Straight portion if the
rope towards counter
weight (leaving 250
mm vertical length of
rope from center line
of mast side pulley
towards counter
weight)
Lubricated the wire
ropes with lubricant
“BALMEROL
ROPELUBE 1000 by
brush/swabbing
RDSO/TI/IN/0015 Rev „0‟
dated 01.02.2010
RDSO/No.TI/MI/0029
Rev.04.2006
iv. SS wire
rope
Re- lubricant Should be carried out
regularly
Wire rope replaced
after first damage has
been ascertained.
RDSO/TI/IN/0015 Rev „0‟
dated 01.02.2010
RDSO/No.TI/MI/0029
Rev.04.2006
3. Equipments Recommended for lubrication during AOH
i. Wire brushes RDSO/TI/IN/0015 Rev „0‟
dated 01.02.2010
ii. Spray gun
iii. Lever operated grease gun
4. Recommended Practices for Lubrication during POH
i. SS wire rope Rope should be dried
with a jet of air and
cleaned with wire
brushing methods
Rope should be passed under
the pulley submerged in the
lubricant. Lubricant can also
be applied through spray gun
or spray nozzle on the rope
passing over the pulley
Lubricant can
also reach to all
the wire.
RDSO/TI/IN/0015 Rev „0‟
dated 01.02.2010
RDSO/No.TI/MI/0029
Rev.04.2006
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15. DROPPER AND ENCUMBERANCE
S.No Item Parameters Details Authority
Observation Action
1. Types of Droppers
i. Dropper Arrangement of
droppers
Dropper assembly To be used RDSO Drg no. ETI/OHE/P/1190
ii. Dropper Distribution of
droppers
In Span Droppers To be used RDSO Drg no. ETI/OHE/G/00161
iii. Dropper Special Dropper Provided in special case
wherever unavoidable
To be used RDSO Drg no. ETI/OHE/P/1400
iv. Dropper Girder bridge Dropper is provided on the
girder bridge where the
OHE is supported on
member of girder bridge
To be used RDSO Drg no.ETI/OHE/P/1410
v. Dropper Rigid Dropper It is made of contact wire,
where dip is not available
It should not be adopted
on main running line
ACTM, Vol-II, Part-II,Appendix-1
Item -10.4 (Page-18)
vi. Dropper Minimum dropper
length
Minimum Encumbrance 150 mm ACTM, Vol-II, Part-II,Appendix-1
Item – 9.3 (Page-18)
vii. Dropper Minimum dropper
length with loop
If the shortest dropper is
loop type and more than
150 mm
No speed restriction ACTM, Vol-II, Part-II,Appendix-1
Item – 9.3 (Page-18)
viii. Dropper Minimum dropper
length with loop
If the shortest dropper is
without loop or of rigid
type or less than 150 mm
OHE is suitable up to
90 km/hr. speed
ACTM, Vol-II, Part-II,Appendix-1
Item – 9.3 (Page-18)
ix. Dropper Dropper material Electrolytic Copper Hard
drawn
- ACTM, Vol-II, Part-II,Appendix- X
Page- 235
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Observation Action
x. Dropper Diameter Diameter of in-span
dropper
5 mm Handbook on principle of Design of
25 kv AC OHE Chapter -2, para
2.18.1, page- 43
xi. Dropper Diameter Diameter of inclined
dropper
7 mm Handbook on principle of Design of
25 kv AC OHE Chapter -2, para
2.18.2, page- 45
xii. Dropper Spacing of „A‟ dropper
tolerance (1st dropper from
the support) is
± 30 mm (As per RDSO latter no.
TI/OHE/GA/3013 dated 14.05.13)
xiii. Dropper Length of „A‟ dropper
tolerance (1st dropper from
the support)
± 5 mm (As per RDSO latter no.
TI/OHE/GA/3013 dated 14.05.13)
xiv. Dropper Length of other droppers
tolerance
± 5 mm (As per RDSO latter no.
TI/OHE/GA/3013 dated 14.05.13)
xv. Dropper Spacing of other dropper
tolerance
± 50 mm (As per RDSO latter no.
TI/OHE/GA/3013 dated 14.05.13)
xvi. Dropper Distance of 2nd
dropper
from 1st dropper in 60 m
non standard span length
5.25 m
xvii. Dropper Dropper distance
from support
First dropper Always provide 2.25 m
apart from centerline of
support
Treatise vol 2 part iii & iv Chapter 2
para 4.2.1 page 214
xviii Dropper Dropper distance
from support
Second dropper Always provide either
6.75 m or 9.00 from
first dropper depending
upon the length of
standard span selected
Treatise vol 2 part iii & iv Chapter 2
para 4.2.1 page 214
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S.No Item Parameters Details Authority
Observation Action
xix. Dropper Dropper distance
from support
Third dropper Other droppers are
spaced 9.00 m apart.
Treatise vol 2 part iii & iv Chapter
2 para 4.2.1 page 214
xx. Dropper Non-standard
spans droppers
Droppers at girder bridges.
Droppers are spaced as
per dropper calculations.
Treatise vol 2 part iii & iv Chapter
2 para 4.2.1 page 214
xxi. Encumb
rance
Normal
Encumbrance
Used at single cantilever
structures
1.4 m ACTM, Vol-II, Part-II, Appendix-1
Item – 9.0 (Page-17)
xxii. Encumb
rance
Overlaps
Encumbrance
Encumbrance of 0.4 m, 0.75
m and 0.9 m are used
To get adequate
mechanical and electrical
clearances
Handbook on principle of Design
of 25 kv AC OHE Chapter -2, para
2.16, page- 41
xxiii. Encumb
rance
Over line
structure
Encumbrance
Encumbrance of 0.6 m, 0.5
m and 0.4 and 0.3 m are
used
To get adequate electrical
clearances
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16. HEIGHT GAUGE
S.No Item Parameters Details Authority
Observation Action
1. Height gauge Height Height of the top member of level
gauge above the road
Not more
than 4.67 m
ACTM, Vol-II, Part-II, Appendix -
VII 2 (e) (Page-151)
2. Height gauge Minimum
distance
Minimum distance of rail height
gauge from the nearest track
8 m Question Bank of OHE (
CAMTECH/E/13-14/QB/TRD/OHE/
1.0, Chapter-6- item 6.16
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17. OVER DIMENSION CONSIGNMENT (ODC)
S.No Item Parameters Details Authority
Observation Action
1. ODC
i. ODC Any package before
loading exceeds the
following dimensions,
is called “ODC” or
“out of gauge” load
Length 13716 mm ACTM,Vol-I, 10434
(Page-46)
Height at center 2743 mm
Height at corners 2134 mm
Width 2997 mm
Top width 610 mm
2. Classification of ODC
i. ODC 'A' Class ODC having clearance of 230 mm
and above from fixed structure
Treatise Vol. II, 3.2.2
Page – 5
ii. 'B' Class ODC having clearance of 150 mm
and above but less than 230 mm
from fixed structure
iii. 'C' Class ODC having clearance of less than
150 mm but more than 80 mm
from fixed structure
3. Movement of ODCs in 25kV AC electrified sections
Movement of ODC shall be undertaken only after sanction of competent authority has been obtained.
i. Movement
of ODC
.A' Class Gross clearance more than 250
mm
No speed restriction
required
Treatise Vol. II, 3.2.3
Page – 5
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Observation Action
ii. 'B' Class Gross clearance between 250
mm - 200 mm.
A representative should
accompany to supervise safe
movement of the ODC.
15 kmph speed
restriction to be
imposed and ODC
would not be stopped
under critical locations
Treatise Vol. II, 3.2.3
Page – 5
iii. 'C' Class Gross clearance less than 200 mm
but more than 100 mm.
A representative should
accompany to supervise safe
movement of the ODC
15 kmph speed
restriction to be
imposed with OHE
power must be
switched off.
iv. No movement of ODC Gross clearance less than 100 mm ODC movement not
permitted
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18. MAXIMUM MOVING DIMENSION (MMD)
S.No Item Parameters Details Authority
Observation Action
1. Rolling Stock (Carriage & Wagon)
i. Maximum
Moving
Dimension
Maximum width for
passenger vehicles
Maximum width over open doors,
including all projection for passenger
vehicles
4.04 m Schedule of Dimension
(SOD) Schedule-I, Chapter-
IV (A), 27 (Page-21)
ii. Maximum width for
goods vehicles
Maximum width over open doors,
including all projection for goods vehicles
(Doors of horse boxes, brake vans, luggage
vans raising and falling flap doors of
Goods wagon are exempted from this rule
4.265 m Schedule of Dimension
(SOD) Schedule-I, Chapter-
IV (A), 28 (Page-21)
iii. Maximum height
above rail level
Maximum height above rail level for a
width of 760 mm on either side of the
centre of unloaded vehicle
(Destination boards for passenger vehicle
may project 76 mm above the dimensions
upto maximum height above rail level at
sides when empty)
4.265 m Schedule of Dimension
(SOD) Schedule-I, Chapter-
IV (A), 29 (Page-21)
2. Rolling Stock (3660 mm width) (EMU width is also 3660 mm)
i. Maximum
Moving
Dimension
Width Maximum width 3.66 m Schedule of Dimension
(SOD) Schedule-I, Chapter-
IV (B), 1 (iv)(Page-23)
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Observation Action
ii. Maximum width for
passenger vehicles
Maximum width over open doors, including
all projection for passenger vehicles
4.495 m Schedule of Dimension (SOD)
Schedule-I, Chapter-IV (B), 2
(Page-23)
iii. Maximum width for
goods vehicles
Maximum width over open doors, including
all projection for goods vehicles
4.725 m Schedule of Dimension (SOD)
Schedule-I, Chapter-IV (B), 3
(Page-23)
iv. Maximum height
above rail level
Maximum height above rail level for a width
of 915 mm on either side of the center of
unloaded vehicle
4.725 m Schedule of Dimension (SOD)
Schedule-I, Chapter-IV (B), 4
(Page-23)
3. Rolling Stock (Locomotive)
i. Maximum
Moving
Dimension
Maximum width
from rail level when
fully loaded and
empty
Maximum width from 1170 mm above rail
level when fully loaded to a height of 3735
mm when empty.
3.25 m Schedule of Dimension (SOD)
Schedule-I, Chapter-IV (C), 11
(iv) (Page-25)
ii. Maximum height on
either side of empty
locomotive
Maximum height (above rail level for a width
of 760 mm on either side of center of empty
locomotive.
4.265 m Schedule of Dimension (SOD)
Schedule-I, Chapter-IV (C), 12
(Page-25)
iii. Maximum width (X-
Class locomotives)
Maximum width (X- Class locomotives) from
1145 mm above rail level when fully loaded to
a height of 3735 mm when empty.
3.20 m Schedule of Dimension (SOD)
Schedule-I, Chapter-IV (C),
14(iv) (Page-25)
iv. Maximum height Maximum height (X-Class locomotives)
(above rail level for a width of 305 mm on
either side of center of empty locomotive.
4.47 m Schedule of Dimension (SOD)
Schedule-I, Chapter-IV (C),
15,(Page-25)
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S.No Item Parameters Details Authority
Observation Action
4. MMD for Dedicated Freight Corridor
i. Maximum
Moving
Dimension
Maximum width
with fully loaded
Maximum width over all projections from
305 mm above rail level, to 725 mm above
rail level, when fully loaded.
3.505 m
RDSO‟s letter No.- CT/
DG/DFC dated 21/26-11-07
(File No.- EL/94/6/ Freight
Corridor) (Page-114)
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19. WIND LOAD
S.No Item Parameters Details Authority
Observation Action
1. Wind Load
i. Wind Load Wind Zone Green Zone (light) 75 kg / m2
ACTM, Vol-II, Part-II ,
Appendix- I, para 4.1 (Page
No- 7) ii. Wind Load Wind Zone Yellow Zone (medium) 112.5 Kg / m2
iii. Wind Load Wind Zone Red zone ( Heavy) 150 Kg / m2
iv. Wind Load Loading
calculation
Rolled beams total projected area ACTM, Vol-II, Part-II ,
Appendix- I, para 4.2 (Page
No- 8) Fabricated structures one and a half times the
projected area
Conductor and other
circular members
2/3 of the projected area
v. Safety Safety of mast Safety of mast and portal
are checked for two
conditions
At 350
C temperature and full
wind pressure
ACTM, Vol-II, Part-II ,
Appendix- I, para 4.2 (Page
No- 8) At 4
0 C temperature and 20%
of the governing wind
pressure
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20. CODAL LIFE (OHE ASSETS)
S.No. Class of Assets Average Life in Years Authority
1. OHE conductors & components – for normal zone Board‟s Letter no. 2002/ACII/1/10 ( Vol.II ) dated
25.02.2009
(Advance correction slip no.101) a OHE fixed structure
Mast/structure/guy road / foundation 80
b Other than fixed structure
i. Cantilever assembly and all types of
insulator
40 Board‟s Letter no. 2002/ACII/1/10 ( Vol.II ) dated
25.02.2009 (Advance correction slip no.101)
ii. Isolator/ATD 30
c Wires
i. Catenary wire/feeder wire/return
conductor
60 Board‟s Letter no. 2002/ACII/1/10 ( Vol.II ) dated
25.02.2009 (Advance correction slip no.101)
ii. Contact wire 40 or on the basis of
condemning diameter
2. OHE conductors & components – for polluted zone
i. Cantilever assembly and all types of
insulator
On condition base
ii. ATD On condition base
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21. TWO TRACK CANTILEVER (TTC)
S.No Item Parameters Details Authority
Observation Action
1. Drop Arm
i. Drop arm Style „A‟ It is used on N, O, G, BFB type
portal. Made of 6”x6” BFB
6”x 6” BFB drop arm is
suitable for single and
single back to back
bracket
Treatise volume II, Part-3,
para3.5.13, item- 6 and RDSO‟s
Drg no. ETI/C/0076
ii. Drop arm Style „B‟ It is used in two track
cantilever
8”x 6” RSJ drop arm is
suitable for multiple back
to back brackets
iii. Drop arm 8”x 6” RSJ
Three Cantilever arrangement At a distance of 6.5 m
from face of TTC upright
RDSO‟s letter no. TI/CIV/MS/12-
dated 22nd
May 2012
iv. Drop arm 8”x 6” RSJ
Three Cantilever arrangement
on 8 m boom
Away from 6.5 m from
TTC upright is to be
unsafe and unstable
2. Boom is found to be safe if 3 cantilevers are provide on two Drop Arm
i. Drop arm 8”x 6” RSJ
One Drop arm is to be
provided with one cantilever
At the midpoint of boom
(TTB)
RDSO‟s letter no. TI/CIV/MS/12-
dated 22nd
May 2012
ii. Drop arm 8”x 6” RSJ
Another drop arm is to be
provided with two cantilever
arrangement.
at farthest end of 8 meters
boom
iii. Drop arm 8”x 6” RSJ
Single or Double Cantilevers is
to be provided on single drop
arm
At a distance of 7.5 meters
from upright.
iv. TTC TTC OHE arrangement On TTC RDSO Drawing No. ETI/C/0076 &
ETI/C/0013/69.
v. TTC Span length Anchor span Not less than 54 m As per RDSO guide line Para 5,5(vi)
of ACTM, Volume-II, Part-II]
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22. THERMO VISION CAMERA
S.No Item Parameters Details Authority
Observation Action
1. Condition based maintenance
i. Thermal
imaging
infrared
camera
Check hot spots, heat
development on
loose connections at
OHE ghat section
i. All types of jumpers and their PG clamps
ii. Catenary splice, „U‟ clamps and bulldog
clamps
iii. Contact splices
iv. Isolators contacts, connectors, jumpers
and their PG clamps
v. Feeder wire jumpers connected with
OHE and their PG clamps
Depot /OHE in-
charge (SE/JE)
should inspect his
entire section
once in a six
months
28th MSG TRD at
SCR on Feb 2011 item
no. 28.19
ii. Thermal
imaging
infrared
camera
Check hot spots, heat
development on
loose connections at
OHE Section
i. All types of jumpers and their PG clamps
ii. Catenary splice, „U‟ clamps and bulldog
clamps
iii. Contact splices
iv. Isolators contacts, connectors, jumpers
and their PG clamps
v. Feeder wire jumpers connected with
OHE and their PG clamps
Depot /OHE in-
charge (SE/JE)
should inspect his
entire section
once in a year
28th MSG TRD at SCR
on Feb 2011 item no.
28.19
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23. STAGGER
S.No Item Parameters Details Authority
Observation Action
1. Stagger contact wire and catenary wire
i. Stagger tangent Contact wire Stagger on tangent track at
support
± 200 mm
ACTM, Vol-II, Part-II Appendix –
I, Para-8.1 (Page-16)
ii. Stagger tangent Catenary wire Stagger on tangent track at
support
Zero ACTM, Vol-II, Part-II Appendix –
I, Para-8.2 (Page-16)
iii. Stagger curve Catenary wire Stagger curved track at
support
Not exceed (± 300
mm)
ACTM, Vol-II, Part-II Appendix –
I, Para-8.3 (Page-16)
iv. Stagger curve Catenary wire
standard
Stagger curved track at
support
Zero, ± 200 mm
ACTM, Vol-II, Part-II Appendix –
I, Para-8.3 (Page-16) and drg no.
ETI/OHE/G/00202
v. Stagger section
insulator
Section
insulator
Staggers at section insulator
type neutral section
Normally zero, exceed
± 100 mm
ACTM, Vol-II, Part-II Appendix –
I, Para-11.1- iii (Page-18)
vi. Stagger PTFE PTFE Stagger at PTFE type
neutral section
Zero at support ACTM, Vol-II, Part-II Appendix –
I, Para-8.7.2 (Page-17)
vii. Stagger T/O &
Diamond
crossing
Catenary wire Stagger at turnouts and
diamond crossing
Branch line not
exceed 300 mm at any
point in the span
2. Stagger at Un- insulated overlaps
i. Stagger tangent
(3-span)
Contact wire Stagger in running line on
tangent track at support.
Only one contact wire is in-
running
Not exceed 200 mm ACTM, Vol-II, Part-II Appendix –I,
Para-8.5 (Page-16) and drg.
no.RE/33/G/02121 sheet-1
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S.No Item Parameters Details Authority
Observation Action
ii. Stagger curve
(3-span)
Contact wire Stagger in running line on
curve track at support. Only
one contact wire is in- running
Not exceed 300
mm
ACTM, Vol-II, Part-II Appendix –I,
Para-8.5 (Page-16) and drg.
no.RE/33/G/02121 sheet-1
iii. Stagger curve
(4-span)
Contact wire Only one of the contact wire is
in- running mid span stagger
of the in running contact wire
Not exceed as per
RDSO drg no.
ETI/OHE/G/00202
ACTM, Vol-II, Part-II Appendix –I,
Para-8.5(Page-16) and drg.
no.RE/33/G/02121 sheet-1
iv. Stagger
distance
Contact wire
runs parallel
Two contact wire run parallel
to each other between the
intermediate support
200 mm from each
other
ACTM, Vol-II, Part-II Appendix–I,
Para-8.5 (Page-16)
v. Overlapping Contact wire Overlapping zone 2.0 m to 9.0 m
3. Stagger at Insulated overlap
i. Stagger distance Contact wire
runs parallel
Intermediate masts the two
contact wire run parallel from
each other
Minimum
clearance 500 mm
ACTM, Vol-II, Part-II Appendix –I,
Para-8.6 (Page-16) and RDSO drg.
no.ETI/OHE/G/02131 sheet-1
ii. Parallel path Contact wire Overlapping zone for smooth
change over by the pantograph
Not less than 2.0
m to 9.0 m
maximum
ACTM, Vol-II, Part-II Appendix –
I, Para-15.4 (Page-22)
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24. SPAN
S.No Item Parameters Details Authority
Observation Action
1. Span
i. Span Span length Minimum 27 m Treatise Vol. II, 3.3.2
Page -7 ii. Span Span length Maximum 72 m
iii. Span Maximum difference of
span
Maximum difference between two
consecutive spans in main line.
18 m ACTM, Vol-II, Part-II, 5.5. (i)
(Page -8)
iv. Span Span of cross type
OHE, turn outs
Maximum span length of anchor span of
cross type OHE at turnouts.
54 m ACTM, Vol-II, Part-II, 5.5. (vi)
(Page -9)
v. Span Span length at level
crossings
Maximum span length at level crossings
where earth wire is provided.
58.5 m ACTM, Vol-II, Part-II , 5.5.
(vii) (Page -9)
vi. Span Tramway OHE
Regulated
Maximum span length tramway type
Regulated OHE
63 m ACTM, Vol-II, Part-II, 24.1.2
(Page -38). RDSO drg. no.
ETI/OHE/G/04203
vii. Span Tramway OHE Un-
regulated
Maximum span length tramway type Un-
regulated OHE
30 m ACTM, Vol-II, Part-II, 24.2.1
(Page -38)
viii. Span Tramway OHE Un-
regulated in station area
Conventional OHE with contact catenary
wire, the maximum span may be increased
31.5 m
ix. Span Mast both side of track Mast located on both side of a track. It
shall be staggered
4.5 m ACTM, Vol-II, Part-II, 18.4 (Page
-26)
x. Span Difficult locations Spans in rocky cuttings, girder bridges,
location of mast on bridge piles and within
station area
No
standard
span
ACTM, Vol-II, Part-II , 5.5.(v)
(Page -9)
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25. TRACK CENTRE
S.No Item Parameters Details Authority
Observation Action
1. Spacing of track
i. Track
centre
Minimum distance of
center to center of track on
Main line.(BG)
Existing work 4265 mm Schedule of Dimension (SOD) Schedule-
I, Chapter-I, para - 1 (Page-4) ii. New works/Addition to
existing work
5300 mm
iii. Minimum radius of curve Curve 75 mm
(10 degree)
Schedule of Dimension (SOD) Schedule-
I, Chapter-I, para - 2 (Page-5)
2. Building and Structure
i. Horizontal
distance
Min. horizontal distance
from centre of track to any
structure except at a
platform
Existing work 2135 mm Schedule of Dimension (SOD)
Schedule-I, Chapter-I, para - 8 (Page-5) ii. New works/alterations
to existing work
2360 mm
iii. For Dedicated freight
corridor (DFCIL)
2825 mm RDSO‟s letter No.- CT/ DG/DFC dated
21/26-11-07 (File No.- EL/94/6/ Freight
Corridor) (Page-113)
3. Station Yard
i. Track
Centre
Minimum distance centre
to centre tracks
Existing work 4265 mm Schedule of Dimension (SOD)
Schedule-I, Chapter-II, 1(i) (Page-10) ii. New works/ Alterations
to existing works
5300 mm
4. Workshops and running sheds
i. Track
Centre
Minimum distance centre
to centre tracks
Existing work 4570 mm Schedule of Dimension (SOD)
Schedule-I, Chapter-III, para - 2
(Page-17)
ii. New works/ Alterations to
existing works
In Workshop 4570 mm
In running sheds 5260 mm
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Observation Action
Note : Where there is a structure between tracks, the distance of center to center
of tracks is to be increased by the amount of the width of the structure like OHE
post etc.
5. Tunnels, Through and semi through girder bridges
i. Track
Centre
Minimum distance centre
to centre tracks
Existing work 4495 mm Schedule of Dimension (SOD)
Schedule-I, Chapter-I, para - 13 (Page-
8) ii. New works/ Alterations
to existing works
4725 mm
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26. TOWER WAGONS
S.No Item Parameters Details Authority
Observation Action
1. Tower Wagon (4-Wheeler Mark-II)
i. Tower
Wagon
4-Wheeler
Mark-II
Salient Feature
Make- Kanchrapara ACTM, Vol-II, Part-I Para-20318 (Page-72)
Engine Capacity 83 HP (Simpson make)
Axle load 6.8 tonne
Pay load 3 tonne
Transmission Gear Box system
Brake system Vacuum
Speed potential 40 Kmph RDSO‟s letter No.- MC/TW dated 21-10-99
(File No.- EL/92/25/0/ Policy, Vol-I, Page-96)
Number of
Engine
Single
Make of Engine P-6, Perkinson /TATA
Engine Position Under Slung
2. Tower Wagon (4-Wheeler Mark-III )
i. Tower
Wagon
4-Wheeler
Mark-III
( DHTW)
Salient
Feature
Make Jamalpur / Ventra ACTM, Vol-II, Part-I Para-20318 (Page-72)
Diesel Engine 185 HP
Type Diesel Hydraulic CAMTECH Training module for 4W-tower
wagon driver issued on February 2003 Transmission Hydraulic Transmission
Brake system Compressed air brake
Pay Load 10 Tonnes RDSO Specification
no.TI/SPC/OHEWDHTW/0070 /dated.
30.06.2007, chapter-2 page 9 &10 Axle load 16 Tonnes
Speed potential 75 Kmph
Tare Weight 22 Tonne
Number of
Engine
Single -
ii. Make of Engine KCL
iii. Engine Position Under Slung
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Observation Action
3. Tower Wagon (4-Wheeler Mark-IV )
i. Tower
Wagon
4-Wheeler
Mark-IV
(DHTW)
Salient
Feature
Make Jamalpur Ventra Locomotive‟s Operation and
Maintenance manual for 4-Wheeler
OHE Tower Car Mark-IV.
Diesel Engine 205-215 HP
Brake system Compressed air brake
Transmission Hydraulic
Axle load 16 tonnes
Engine Position Under Slung
Make of Engine Cummins (CIL)
Number of Engine Single
Pay Load 10 Tonnes RDSO‟s specification No.-
TI/SPC/OHE/4-WDHTW/ 0070 , June‟
2007 (Page-10)
Speed potential
75 Kmph
RDSO‟s Specification no.TI/SPC/
OHE/4-WDHTW/0070 /dated.
30.06.2007, chapter-2 page 9
4. Tower Wagon (8-Wheeler DHTC )
i. Tower
Wagon
8-Wheeler
DHTC
Salient Feature
Make- ICF/SAN Engg./BEML
CAMTECH/2003/E/8-TW/1.0 -March
2003
ii. Brake system Compressed air brake
iii. Diesel Engine Single 530 HP, Twin 285 HP
iv. Number of Engine Single, Double.
v. Make of Engine KCL, Cummins
vi. Engine Position Under Slung, On Board
vii. Alternator 24V/30A- Lucas TVS make,
110/4.5 KW, KEL make
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S.No Item Parameters Details Authority
Observation Action
viii. Tower
Wagon
8-Wheeler
DHTC
Salient
Feature
Generator set 230 V single Phase 2.1/2.4 KVA
of Shriram Honda
ix. Axle load 16 t RDSO‟s Specification
no.TI/SPC/OHE/8-W DHTW/0070 Rev.-
1 /dated. 14.07.2010, chapter-2 page 9 &
10
x. Maximum speed Maximum speed: 110 Km/h
xi. Pay load Approx.12 t
xii. Transmission Voith's hydraulic
ACTM, Vol-II, Part-I , Para-20318
(Page-73)
5. Tower Wagon (8-Wheeler DETC )
i. Tower
Wagon
8-Wheeler
DETC
Salient
Feature
Make- Integral Coach Factory (ICF) ICF Manual for DETC
ii. Input to traction 620 HP Maintenance Schedule for
Diesel Electric type 8 Wheeler
Tower Wagon
(CAMTECH/2009/E/DETC
/1.0, December 2009
iii. Axle load 18 Ton (Max.)
iv. Gear ratio 20/91
v. Power transmission AC/DC
vi. Operating speed 100 kmph (max.)
vii. Hauling capacity 150 Ton (approx.)
viii. Brake systems Twin pipe air brake suitable to haul
air/vacuum.
ix. Clearance above rail
level
Minimum of 102 mm with coaches fully
loaded &wheels in fully worn condition.
x. Wheel diameter 952mm (new) 877mm (fully worn)
914.5mm (half worn)
xi. Wheel arrangement of
power
BO – BO (All axles independently
powered)
xii. Minimum radius of
curve
175 mm
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Observation Action
6. Maintenance Schedule of 8- wheeler tower car for DETC and DHTC
i. Maintenance
Schedule
(TW)
DETC and
DHTC
With Engine stop
With Engine stop
Monthly RDSO Maintenance Instruction no.
TI/MI/0043 Rev 0 dated 01.08.2008 Three
Monthly
Half Yearly
Yearly
ii. POH of Traction Motor
iii. Maintenance of Rectifier
iv. Maintenance of Engine
v. Maintenance of Transmission
vi. Maintenance of Axel Drive
vii. Maintenance of torsion rod assembly
viii. Maintenance of Lifting and Swiveling Platform
ix. Overhauling during IOH/POH
7. Periodicity of major schedules of tower wagons
i. 4-W Tower
wagon
Major
schedule
1st major schedule equivalent to AOH 12 month
Rly. Bd.'s letter No.- 84/RE/158/1/Pt.-
dated - 31-01-06 (File No.- EL/92/25
/0/Policy, Vol-I, Page-181 ii. 2nd (intermediate O/H) of subsystem 24 month
iii. 3rd major schedule 36 month
iv POH 48 month
i. 8- W Tower
wagon
Major
schedule
1st major schedule equivalent to AOH 18 month
ii. 2nd (intermediate O/H) of subsystem 36 month
iii. 3rd major schedule 54 month
iv. POH 72 month
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S.No Item Parameters Details Authority
Observation Action
8. Codal Life of 8-W and 4 –W Tower wagon & all types Advance Correction Slip No. 73 Rly.
Bd.'s letter No.- 2002/AC-
II/2/10/Vol.II.- dated – 22.08.2012
(RBA/No. 28/2012)
i. Tower wagon Codal life 8-Weeler,4-Weeler
and all types
40 years
9. Schedule of Standard Examination of 8- wheeler tower car for DETC and DHTC
i. Maintenance
Schedule
(C&W)
DETC and
DHTC
Fill water in lavatory
in over head tank.
Drain valves of brake
system etc
Daily RDSO Maintenance Instruction no.
TI/MI/0043 Rev 0 dated 01.08.2008
Body, Under frame,
bogies, brake rigging
etc.
Weekly
Monthly
Quarterly
Six monthly
Yearly
Eighteen months
Thirty six months
Fifty four months
Periodical overhaul (POH)
seventy two months
10. Tower Wagon offering time during breakdown
i. Tower
Wagon
Breakdown Day time 30 minutes after fault
localization
JPO of COM/ER & CEE/ER vide No.-
EL/92/25/0/ Policy dtd - 05-06-2002
(File No.- EL/92/ 25/0/Policy, Vol-I,
Page-81) Night time 45 minutes after
blowing siren
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Observation Action
11. Norms / Yardstick for provision of Tower Wagon
i. Tower
wagon
Provision/Norms
/ Yardstick of
Tower wagon
Divisional HQ and ARMV
location (at the nearest OHE
depot to this two locations
8- Wheeler Tower Wagon
Rly. Bd.' letter No.- 84/RE
/158/1/Pt.-dated - 19-01-06
Ref:
Board‟s letter no.
97/Elect.(G)/ 148/2 dated
20.05.1998
ii. All other depots 4 Wheeler
iii. Types of Tower
wagon
8- W Tower Wagon Twin Engine under slung
version with hydraulic drive
iv. 4- W Tower Wagon Diesel hydraulic with speed
protection of 75-90 Kmph
12. Maintenance of Tower wagon
i. Tower
wagon
Maintenance of
Tower wagon
Engine and drives Through OEMs Rly. Bd.' letter No.- 84/RE
/158/1/Pt.-dated - 19-01-06
Ref: Board‟s letter no.
97/Elect.(G)/ 148/2 dated
20.05.1998
ii. Vehicle portion Workshops nominated by
Zonal Rlys.
iii. Rehabitation/ maintenance of
other sub assemblies
OEMs / Sources considered /
approved by CEE
13. Scheduled time for POH
i. Tower
wagon
8-Wheeler
Tower wagon
POH schedule time 4 month Minutes of meeting on 15-
05.06 vide SME/Crane/HQ
letter No.- MS/547/ Pt-II
dated-05/06/06 (File No.-
EL/92/ 25/4-Wh, Page-71)
ii. Tower
wagon
4-Wheeler
Tower wagon
POH schedule time 4-
Wheeler Tower wagon mark-
III & IV
3 month 15 days
iii. POH schedule time 4-Wheeler
Tower wagon mark- II
1 month 15 days
14. Future Procurement of Tower Wagon
i. Tower
Wagon
Procurement Design & procurement of
tower wagon
Only 8- Wheeler rolling stock
on Indian Railways
Railway Board‟s letter No.
2012/CEDO/SD/RS/04 dated
17.10.2012
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27. OHE & PSI SPARE ITEM
S.No Item Parameters Details Authority
Observation Action
Spare Item
i. Spare
Spare item OHE Spare 3% 26 th MSG item 26.7 & 26.8
(File No.- 94/4/RDSO/ MSG Meeting/Vol-II)
Spare item PSI equipment 5%
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28. NEUTRAL SECTION
S.No Item Parameters Details Authority
Observation Action
Neutral sections are provided to isolate different phases of power supply in adjoining overhead equipment fed by adjacent
substations, which are normally connected, to different phases of supply. The neutral sections maintain mechanical but not
electrical continuity of OHE
1. Overlap type
i. Neutral
section
Conventional
overlap type can
be used
Except in suburban and
heavy graded section
- RDSO's Drg.
no.ETI/OHE/G/02161, Sheet-
1Mod-C
ii. Neutral length Neutral length of
overlap type neutral
section
41.0 m
2. Short neutral section of section insulator assembly type
i. Short neutral
section
where adoption of
overlap type
neutral section is
not feasible
In heavily graded
section and suburban
section.
Short neutral section of 5
m length may be adopted
i. RDSO's Drg.
no.ETI/OHE/G/02161, Sheet-2
ii. ACTM Volume II (Part- II)
Appendix-I, Para16.0
ii. Treatise Part-4. Chapter- 5 page
249
ii. Speed Speed restricted to 120
km/h
if the runners are in
trailing direction,
otherwise to 80 km/h.
iii. Tension length Half tension length Not exceeding 500 m
iv. Adoption of short
neutral section
Avoided in main
running line
Due to heavy weight,
restricted speed and
frequent maintenance
3. Short neutral section assembly (PTFE) type
a. Short neutral
section
speed Bi- directional 200 Km/hr i. ACTM Volume II (Part- I)
Para 20312 page 67
ii. Treatise Part-4. Chapter-
5,para-4.5.4, page 249.
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S.No Item Parameters Details Authority
Observation Action
b. Short neutral
section
Installation location
from cantilever
supports
i. Where locomotives of any
type may become stationary
Short neutral section
must not be
installed.
i. ACTM Volume II
(Part- I) Para 20312
page 67 of ns drawing. ii. At a midpoint anchor
location of the OHE
iii. On a streep gradient where
the interruption of power
will have an adverse effect
on the smooth passage of
the locomotive
c. Short neutral
section
Installation location
from cantilever
supports
i. Neutral section shall be
located away from stop
signal
Short neutral section
shall be installed
ACTM Volume II (Part- II)
Appendix-I, Para16.4, page-
23
ii. Away from level crossing
and on tangent track and on
level to the possible extent.
d. Short neutral
section
Installation location
from cantilever
supports
After the stop signal on tangent
track
At least 400 m ACTM Volume II (Part- II)
Appendix-I, Para16.4, page-
23
before the stop signal on tangent
track
At least 200 m
4. Arthur Flury AG Neutral Section
i. Short neutral
section
speed Bi- directional 200 Km/hr As per Arthur Flury AG
Neutral section manual
ii. Short neutral
section
Diameter Diameter of new rod in good
condition.
24 mm
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Observation Action
iii. Measurement of
diameter If the diameter is
reduced by 2 mm at
any point.
It should be turned by 72 deg
(2 marks). Insulating rods with
reference to direction of
traffic.
iv. All skids Profile at bottom
portion of all the skids
and record thickness
If thickness of bulb reduced to
2 mm or less the skids should
be replaced immediately
v. Earthing of middle
section insulator
i.Earth resistance
ii.Earth wire diameter
i. Should be less than 10
Ohm
ii. Shall be 12.0 mm to 13.0
mm
vi. Thickness of skids Check the profile at
bottom portion of all
the skids
If thickness of bulb reduced to
2 mm or less the skids should
be replaced
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29. OHE IMPEDANCE
S.No Item Parameters Details Authority
Observation Action
1. OHE Impedance
i. OHE
Impedance
OHE Impedance
value
Single track OHE without RC 0.41 ohm/Km ACTM, Vol-II, Part-II , Appendix
-V, 1
(Page-99) ii. Double track OHE without RC 0.24 ohm/Km
iii. Single track OHE with RC 0.70 ohm/Km
iv. Double track OHE with RC 0.43 ohm/Km
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30. INSULATOR
S.No Item Parameters Details Authority
Observation Action
1. Composite Insulator
i. Composite
Insulator
Use of 25 kV
insulators on
AC traction
system based
on Equivalent
Salt Deposit
Density
(ESDD) test
i. Use of only composite
insulators of 1050 mm CD
for stone pelting menace
areas with the approval of
CEE
ii. Use of porcelain insulators
of 1050 mm CD for other
areas
ESDD ≤ 0.3
i. Policy circular No. RB/Elect/ TrD
dated 04.2012
ii. Railway Board letter No.
2002/Elect.(G)/161/21 Vol.II
dated 04.07.2012
iii. Ref: a. DSO's letter no.
TI/OHE/INSCOM/SL/11/1 dated
04.01.2011
b. RDSO's letter No.
TI/OHE/INS/GEN/12 dated
07.06.2012.
c. This Office of even
Number dated 13.04.2010
ii. Use of composite insulators
of 1600 mm CD in all the
areas with the
approval of CEE
ESDD > 0.3
iii. Severity of
pollution
Method adopted is Brush
Wash of a polluted insulator
Equivalent Salt Deposit
Density (ESDD) as per
IS: 13134
RDSO Maintenance Instruction no.
TI/MI/040 (Rev.0) dated 05.04.2005
2. Porcelain Insulator
i. Porcelain
Insulator
Failure of
insulator
Check failure is due to
external reasons
i. Monkey/ Vulture
electrocution
ii. Pantograph
entanglement
iii. Tree cutting
iv. Short circuit by
snake, stay wire etc.
v. Stone throwing by
miscreant
RDSO Instruction no. TI/IN/0007
(Rev.0) dated 07.09.2001
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S.No Item Parameters Details Authority
Observation Action
vi. Brake block hitting the mast
vii. Bad weather
viii. Potential difference at FP
ix. Pollutant deposition
x. Contact/catenary wire or any
other external reason
3. Load to be applied for testing of 25 kV Porcelain Insulator
Type of
insulator
Specified
SML in kgf
Routine Tensile
Load (RTL) @
55% of specified
value in kgf
Dead Load Y to be provided for
double rail in kg
i. RDSO Maintenance Instruction
no. TI/MI/0042 (12/2008) Rev.0
dated 12.12.2008
ii. ETI/OHE/15(9/91) Insulator
manufactured prior to 2000 120 kg/m 104 kg/m
i. Stay arm and
Bracket
5400 2970 66 118
ii. 9-ton 9900 5445 447 499
i. Stay arm and
Bracket
7000 3850 201 254 i. RDSO Maintenance Instruction
no. TI/MI/0042 (12/2008) Rev.0
dated 12.12.2008
ii. ETI/OHE/15(9/91) with a & c
slip no.1to 6
ii. 9-ton 9900 5445 447 499
i. Stay arm and
Bracket
7000 3850 201 254 i. RDSO Maintenance Instruction
no. TI/MI/0042 (12/2008) Rev.0
dated 12.12.2008
ii. TI/SPC/OHE/INS/0070 ii. 9-ton 11000 6050 540 592
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Observation Action
4. Load to be applied for testing of 25 kV Composite Insulator
Type of insulator Specified
SML in kgf
Routine Tensile Load
(RTL) @ 55% of
specified value in kgf
Dead Load Y to be provided
for double rail in kg
i. RDSO Maintenance Instruction
no. TI/MI/0042 (12/2008) Rev.0
dated 12.12.2008
ii. TI/SPC/OHE/INSCOM/0090 or
TI/SPC/OHE/INSCOM/0091
120 kg/m 104 kg/m
i. Stay arm and
Bracket
5400 3780 191 243
ii. 9-ton 9900 6930 675 727
iii. Stay arm and
Bracket
7000 4900 363 415 i. RDSO Maintenance Instruction
no. TI/MI/0042 (12/2008) Rev.0
dated 12.12.2008
ii. TI/SPC/OHE/INSCOM/1070 iv. 9-ton 11000 7700 794 846
5. Following batches have been declared as FAILURE PRONE batches
i. Type of insulator Make Batches RDSO Instruction no. TI/IN/0012
Rev.0 dated 13.12.2005
ii. Stay arm insulator MPL 1966.1968 &1969 ( for undivided S.E Rly only)
iii. Bracket insulator 1960, 1968 &1975 ( for undivided S.E Rly only)
iv. Bracket insulator GDR 1966
v. 9- tone insulator All batches
vi 9- tone insulator JSI 5/96, 12/96, 2/97,
vii. Bracket insulator 2/89
viii. Bracket insulator WSI 9/88
ix. Stay arm insulator 9/88
x. 9- tone insulator 1/89
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Observation Action
xi. 9- tone insulator MIL 10/87, 12/87, 11/2000
xii. 9- tone insulator W.G 1982
xiii. Bracket insulator BHEL 6/82
6. Suspected to be Failure Prone Batches
i. 9- tone insulator NGK 1980 RDSO Instruction no. TI/IN/0012
Rev.0 dated 13.12.2005 ii. 9- tone insulator JSI 2/96
iii. Composite
insulator
How to
handle 25 kV
composite
insulator
i. Receiving, unpacking & storage
ii. Transport to construction site
iii. On site handling
iv. Installation by TrD staff/vendors
v. Conductor stringing & cantilever assembly
vi. Final inspection before energisation
vii. Care during maintenance
RDSO Instruction no. TI/IN/0013
Rev.0 dated 19.12.2005
For polluted zone Rly. Bd.'s letter No.-2005/RE/220/2
dated - 29-10-07
(File No.- EL/94/4/ RDSO/ Vol-III.
(Page- 293) & 2002/RE/161/21 dated -
29-08-07
(File No.- EL/94/4/RDSO/ Vol-III,
(Page-285)
iv Could be used in Non-polluted zone
v. Insulator Creepage
distance
Standard 850 mm RDSO‟s specification No-
TI/SPC/OHE/INS/0070 vi. Polluted 1050 mm
vii. Insulator Replacement
of insulators
having
broken shed
Maximum number of
broken sheds of insulator
allowed
2 sheds ACTM, Vol-II, Part-I, Para-20326.2
(a) (ix)
(Page-79)
viii. Maximum number of
broken end sheds of
insulator allowed in line
1 sheds CEE/ER's letter No.-
EL/94/4/ASN/CKS (133) dated 12-
06-07 (Page-94)
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31. TRACK
S.No Item Parameters Details Authority
Observation Action
i. Gauge Standard Track gauge 1676 mm Gauge (BG) Indian Railways Schedule of
Dimensions revised 2004
ii. Track Maximum
tolerance
Provision for future track
raising
275 mm ACTM Vol.-II, Part-II,
Appendix-I, Para – 7.5 (Page-15)
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32. TEMPORARY SPEED RESTRICTION
S.No Item Parameters Details Authority
Observation Action
Temporary speed restriction
The instructions regarding sped restriction, in electrified sections are being notified under GR-17.09. The temporary speed
restrictions shall be imposed by Electrical (TRD) Deptt, as per GR-4.09 wherein a caution order shall be handed over to driver
at the stopping station immediately short of the place where such precautions are necessary. While imposing temporary speed
restrictions, the following guidelines shall generally be followed:
i. Speed
restriction
Temporary
speed
restriction
Temporary mast is provided.
For new mast foundation to
be casted. Curing time 5/6
days. OHE shifting on new
mast.
Speed restriction 15-40 kmph
depending upon the site
condition total time in this
process is about 10 days and
block availability.
ACTM Advance & correction
slip no.- 12 vide Rly.Bd.'s letter
No.- 2004/RE/ 161/1/ Pt-III
(ACTM) dated 03/05/2005
ii. Bent mast, if the same is
straightened using tirfor.
Speed restriction 30-60 kmph
depending upon the site
condition time duration 3-4
days and block availability
iii. OHE damages due to panto
entanglement, providing
temporary dropper etc, (not
affecting OHE mast)
Speed restriction 30-60 kmph
depending upon the site
condition (Time duration 4
days). and block availability
iv. Speed potential of regulated
tramway type OHE (old
lines)
90 kmph
RDSO's letter No.- ETI/OHE
/GA dated-10/19-06-97 (File
No.-EL/94/0/ Policy/ Vol-II,
Page-225)
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33. PORTALS
S.No Item Parameters Details Authority
Observation Action
Portals: Where adequate track centre are not available and track cannot be slewed, portal are used.
i. Portal „N‟ Type
portal
It is used to cover multiple
OHE (8 cantilevers) and return
conductors for Up & Dn lines.
It is capable of carrying
anchors on uprights.
i. Maximum 4 tracks
ii. Clear span 10.0 m to 20.4 m
iii. Maximum bending moment
8000 kgm at base
iv. Cross section 450 mm x 450
mm
i. ACTM, Vol-II, Part-II,
Appendix -I, Para- 6.3.1,
(Page-10)
RDSO's Drawing No.-
ETI/C/0064
ii. Treatise Volume II, Part
III., Annexure 3.5.1 page
75
ii. „O‟ Type
portal
It is used to cover multiple
OHE (12 cantilevers) and
return conductors for Up & Dn
lines. It is capable of carrying
anchors on uprights.
i. Maximum 6 tracks
ii. Clear span 20.4 m to 30.5 m
iii. Maximum bending moment
17000 kgm at base
iv. Cross section 550 mm x 550
mm
iii. „BFB‟
Type portal
It is used where track centre
are very minimum and un
avoidable, cover multiple OHE
(6 cantilevers) and return
conductors for Up & Dn lines.
It is capable of carrying
anchors on uprights.
i. Maximum 5 tracks
ii. Maximum clear span 24.6 m
iii. Maximum bending moment
8000 kgm at base
iv. Cross section 155 mm x 152
mm,10.66 m
iv. „R‟ Type
portal
It is used to cover multiple
OHE and two return
conductors on uprights. It is
capable of carrying anchors on
uprights.
i. Maximum 8 tracks
ii. Clear span 36 m
iii. Maximum bending moment
20,000 kgm at base Cross
section 600 mm x 600 mm
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Observation Action
v. „G‟ Type
portal
It is used where track centre
are very minimum and un-
avoidable, cover multiple OHE
(12 cantilevers) and return
conductors for Up & Dn lines.
It is capable of carrying
anchors on uprights.
i. Maximum 6 tracks
ii. Maximum clear span 30.5 m
iii. Maximum bending moment
17000 kgm at base
iv. Cross section 400 mm x 250
mm,10.8 m
vi. Head span In yards where unregulated
OHE is used head span may be
used.
It is not used normally‟
It can cover more than 6 tracks ACTM, Vol-II, Part-II,
Appendix -I, Para- 6.4, (Page-
11). RDSO Drg .no.
ETI/OHE/G/03201
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34. TRIMMING/CUTTING OF TREES
S.No Item Parameters Details Authority
Observation Action
Trimming/ cutting of trees
i. Trimming/
cutting of
trees
Cutting of
trees
Whole sale cutting of tree
i.e. cutting of trunks in the
electrified territories
By Engineering
department in presence
of authorized TrD staff i. Advance correction(AC) slip No. 79 dated
10.10.2002 of Indian Railways Permanent Way
Manual 1986- Edition
ii. Railway Board Letter No. 2008/Elect (G)/161
/8Pt. dated 05.09.2012.
Policy Circular No.RB/Elect/TrD-06-2012
ii. Trimming
of trees
Day to day trimming of
the tree branches,
wherever required
By the authorized TrD
staff and supervisor
iii. Clearance Maintain
clearance
Maintain clearance
between OHE to
tree/branches
4 m
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35. INSPECTION
S.No. Item Parameters Details Authority
Observation Action
1. Inspections
i. Inspection
Foot Patrol OHE / PSI depot
Incharge / supervisors
Total Jurisdiction once in
2 months
HQ letter No.- EL/94/2/
Reliability/CKS dated-13/7/07
(File No.- EL/94/2/ Reliability/
Vol-II (Page-16)
ii. Foot Plate OHE / PSI depot
Incharge / Supervisors
Total Jurisdiction once a
month
iii. Tower Wagon AEE/TRD Total Jurisdiction once a
month
iv. Tower Wagon Sr.DEE/TRD Total Jurisdiction once in 6
months
v. Tower Wagon Sr.DEE/TRD-SP/FP/TSS Total Jurisdiction once in
12 months
2. Schedule of Monthly Inspection
i. Inspection Traction Sub Station Sr.DEE/TrD 01 ACTM Volume II (Part-I)
Annexure 2.01
(Parac20202,20223) DEE/TrD 01
AEE/TrD 02
Depot In-charge/SSE 04
ii. Inspection Switching Station Sr.DEE/TrD 01
DEE/TrD 02
AEE/TrD 03
Depo In-charge/SSE 04
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Observation Action
iii. Inspection PSI Depots Sr.DEE/TrD 01 ACTM Volume II (Part-I)
Annexure 2.01
(Parac20202,20223) DEE/TrD 02
AEE/TrD 04
iv. Inspection Grid sub stations Sr.DEE/TrD 2 in a years
DEE/TrD 01
AEE/TrD 02
Depot In-charge/SSE 01
v. Inspection Office Inspection Sr.DEE/TrD 01
DEE/TrD 01
AEE/TrD 01
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36. WORKING OF LADDER TROLLEY
S.No Item Parameters Details Authority
Observation Action
Ladder Trolley
Ladder
Trolley
Guideline of
ladder trolley
working of
OHE work
i. Working in
traffic block
i. With open line maintenance block
(shadow block)
ii. Observe all safety requirements
Railway Board letter no. 200/RE/161/1-
Pt.II dated 18.05.2006
Ref:i. Board‟s letter no. 2000/RE/161/1
dt-09.11.2005
ii. GM/CORE‟s DO letter no.
EL/CORE/CRS dt 04.04.2006
Use of ladder
trolley
It cannot be used to carry material
Ladder trolley
governed in
accordance
GRs- 15.18.15.19.15.20,15.22,15.26 and
15.27(2)
Movement of
trolley
i. Ladder trolleys are non moving
trolleys from station to station
ii. Wheel aid for movement by a few
meters( 100 to 200 meters)
Para 9.4 CRS report is applicable for lorries only
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37. CORROSION RESISTANCE PAINT SYSTEM FOR OUTDOOR STRUCTURE OF TRACTION DISTRIBUTION
S.No Item Parameters Details Authority
Observation Action
Corrosion Resistant Paint System for Outdoor Structure of Traction Distribution
Following guidelines are issued for use/ application of Corrosion Resistant Paint System as per RDSO Specification
No.TI/SPC/CIV/POR/0080(08/2008
i. Anti
corrosion
paint
OHE structure Anti corrosion paint
applied on the OHE
structure primarily up to
1.5 m height from muff
Avoid the
corrosion at the
bottom of
structure
i. RDSO‟s letter no. TI/CIV/09 dated –
21.05.2012
ii. Rly Bd letter no. 2003/RE/161/1 Vol.2.
dated-18.09.2008
iii. RDSO‟s letter no. TI/CIV/GCP/08
dated-22.03.2012
iv. RDSO specification no.TI/SPC/CIV
/POR/0080 (08/2008)
ii. Rusted structure The anti corrosion paint
shall be used on rusted
structures if it is inevitable
As per para 1.1
of specification
iii. Rusted structure
of outdoor
Paint shall be applied over
rusted surface of outdoor
galvanized steel structures
Exposed to atmospheric
condition for several years
and have started rusting
As per para 2.1
of specification
iv. Rusted structure Masts, structures, and other
equipments of OHE and
traction power supply
exposed to atmosphere
where corrosion/rusting is
surfacing
As per para „D‟
of specification
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Observation Action
v. Rusted
Cantilever
Anti corrosion paint shall
be applied over the rusted
cantilever assembly
judiciously over the rusted
parts
As per of
specification
i. RDSO‟s letter no. TI/CIV/09 dated –
21.05.2012
ii. Rly Bd letter no. 2003/RE/161/1 Vol.2.
dated-18.09.2008
iii. RDSO‟s letter no. TI/CIV/GCP/08
dated-22.03.2012
iv. RDSO specification no.TI/SPC/CIV/
POR/0080 (08/2008)
vi. Paint system Paint system shall be
carefully applied on the
corroded surface as per the
laid down safety norms of
Original Equipment
Manufacturer (OEM)
As per para „9‟
of specification
Note:
i. The anti corrosion paint shall be used on rusted structures if it is inevitable.
ii. Paint shall be applied over rusted surface of outdoor galvanized steel structures exposed to atmospheric
condition for several years and have started rusting.
iii. Masts, Structures, and other equipments of OHE and traction power supply exposed to atmosphere where
corrosion/rusting is surfacing
iv. Anti corrosion paint shall be applied over the rusted cantilever assembly judiciously over the rusted parts.
v. Paint system shall be carefully applied on the corroded surface as per the laid down safety norms of Original
Equipment Manufacturer.
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38. JOINT PROCEDURE ORDER (S&T and Electrical cable)
S.No Item Parameters Details Authority
Observation Action
Joint Procedure Order for protecting S&T & Electrical Cables
i. Joint
Procedure
Joint procedure order for undertaking
digging work in the vicinity of
underground signaling, electrical and
telecommunication cables.
Between electrical, signaling,
engineering and
telecommunication
i. Rly Bd letter no. D.O.No.
2011/sig/ 8F/1/Pt dated-
23.04.2012
ii. Rilway Board's JPO No.
2004/Sig/G//7 dated
16/17.12.2004
iii. Guideline on signaling cable
laying issued by RDSO in Oct
2011
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39. OHE RELIABILITY 12 POINTS
S.No Item Parameters Details Authority
Observation Action
1. Measures for improving OHE reliability 12 points action plan
Work Yearly
i. Railway Bd letter No.
2008/Elect(G)/161/8/Punct
dated 07.10.2011
ii. AM/L's DO letter No.
2008/Elect(G)/161/8/ Punct.
dtd. 08.09.10
iii. Board's letter No 2008/
Elect(G)/161/8/Punct dtd.
28.09.10
i. OHE
Reliability
Turn outs/cross over OHE for its adjustment/alignments During
maintenance
schedule ii. Live line checking bt Tower wagon
iii. Free movement of cantilever
iv. Status of overhauls of ATD and its free movement
v. Checking of PG clamps, splices by thermo vision camera
vi. Provision of missing structure bonds/Rail bonds
vii. Cleaning of insulator at finalized interval
viii. Checking and calibration of protective relays at specified
interval
ix. Attention to critical implantation (< 2.36 m + curve
allowance) mast on maim line
x. Replacement of rusted cantilever assembly
xi. To check the healthiness of lightning arrestor in lightning
prone area
xii. Replacement of silver brazing joints in contact wire
xii. Provision of screen to 1.83 m height on all FOBs to cover
gaps wherever existing between two lines
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S.No Item Parameters Details Authority
Observation Action
2. Progress of Nerta Car run:
S.no. Section Running
date
Nos. of
bad
location
Total Nos.
location
attended
% of
location
attended
Target date
for
remaining
location
Action
plan
i. Railway Bd letter No.
2008/Elect(G)/161/8/Punct
dated 07.10.2011
ii. AM/L's DO letter No.
2008/Elect(G)/161/8/ Punct.
dtd. 08.09.10
iii. Board's letter No 2008/
Elect(G)/161/8/Punct dtd.
28.09.10
3. Population of predictive maintenance Tools:
Railway Division Oliver-G Thermo vision
camera
GPS mapping for
Netra Car
i. Railway Bd letter No.
2008/Elect(G)/161/8/Punct
dated 07.10.2011
ii. AM/L's DO letter No.
2008/Elect(G)/161/8/ Punct.
dtd. 08.09.10
iii. Board's letter No 2008/
Elect(G)/161/8/Punct dtd.
28.09.10
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40. RETO- REFLECTING NUMBER PLATE
S.No Item Parameters Details Authority
Observation Action
Provision of retro-reflective number plate on OHE mast
i. Retro-reflective
number plate
Guideline of
provision of recto-
reflective number
One no. of retro-reflective OHE number plates
should be provided in each kilometer at the
beginning of kilometer.
i. 2001/Electrical (G)/170/1 Pt
dated- 07.05.2012
ii. RDSO's letter No
TI/OHE/STR/NOP/04 dated
16/20.04.04 & 23.11.2011
ii. Retro-reflective number plates should be provided
at critical locations like before the stop signals and
before the permanent speed restrictions
iii. All other warning boards like DJ open, DJ close,
500m board, 250 m board, coasting, dangers etc.
which are used in OHE (not PSI) should be retro-
reflective type as it will improve the visibility of
running staff.
iv. Number plate background i.e. traffic blue colour
will be non reflective type with no borders
v. Only the letters & figures will be retro-reflective
type in deep yellow colour.
vi. Sigma strips wherever provided should be on the
lower post of mast for proper retro- reflection
vii. Sigma strips may be provided on fog prone area
only.
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Observation Action
viii. The retro-reflective strip in sigma shape for
identification of all signals shall be provided two
masts prior to all signal locations for easy
identification during foggy weather. The detailed
design for provision of sigma strip shall be
finalized by RDSO, It shall be advised to running
staff that this is only an aide to the running staff
and its non- availability/ damaged number plate or
poor visibility will not be considered the reason for
any signal overshooting.
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41. SLEWING OR ALTERATIONS TO TRACK
S.No Item Parameters Details Authority
Observation Action
P.Way Maintenance Manual
i. Slewing of
alteration of track
As per Para 283(g)
86 (h) of Chapter II
of P.Way
Maintenance Manual
Alteration of track
involving adjustment of
contact wire and alteration
to track bonding
Strictly
implementation
No 2005 Elect (G) 161/8
Punct. Pt.II Dated 17.08.20 12
Policy Circular No.RB/Elect.
/TRD 05-2012
Alteration of Tracks
i. Slewing of
alteration of track
Involving adjustment
of contact wire
(outside the agreed
maintenance limits)
Engg. department
sufficient notice should be
given to concerned traction
department
Traction department shall
arrange to adjust the OHE i. No 200 Elect (G) 161/8
Punct. Pt.II Dated 17.08.20
12
ii. Policy Circular
No.RB/Elect./TRD 05-
2012iii
iii. ACTM Vol II, Part-I, Para
20306
ii. Permission to work Due notice shall be given
to TrD dept. by Engg. dept
before commence the work
TrD department may be
adjusted to confirm to the
new conditions
iii. Joint checking of rail
level and setting
distance
Yearly maintenance of
OHE
Any variations above 30
mm in setting distance and
20 mm in rail level should
be advised to the PWI for
correction
Alterations to track bonding
i. Bonding Removal and fixing
of bind
By Engineering
department
This activities shall be
reported to ADEE/TD in
charge without delay
No 200 Elect (G) 161/8 Punct.
Pt.II Dated 17.08.20 12 Policy
Circular No.RB/Elect./TRD
05-2012
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42. SAFETY OF RAILWAY STAFF IN 25kV AC, 1500 v DC
S.No Item Parameters Details Authority
Observation Action
Precautions to be followed by Railways
i. Safety of
Railway
staff
Working of
Railway staff in
electrified
section
Electrified section, no Rly staff should climb
on top of any Rly vehicle including
engineering machine, electric locomotive
,tower wagon, crane, or any other structure
including platform shelter roofs where 25 kV
wire crossing the shelter on the electrified
track.
OHE Power supply is completely
switched off and earthed
Railway Board
lettr No. 2009/Re/
161/4 FTS- 748
dated- 26.08.2014
ii. In emergency climbing of the top of any
vehicle due to any reason
i. PTW (Permit to Work) must
be taken.
ii. OHE dead and earthed
iii. In the presence of OHE
supervision
iv. Private number will have to
exchange both at the time of
availing the block and at the
time of cancelling the block
iii. Counsel of staff All senior supervisor have counseled their
staff
Senior supervisor maintain a
register in which acknowledgment
of all staff under their control
have been taken
iv. For new staff joins Counseled immediately &
acknowledgement taken
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S.No Item Parameters Details Authority
Observation Action
v. Caution Board Caution board and written instructions to be
provided
At Departmental vehicle/track
machine /platform shelters for the
same in Hindi/ English shown as
below
Railway Board
lettr No.
2009/Re/ 161/4
FTS- 748 dated-
26.08.2014 vi.
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43. NEW PLAN HEAD (TRACTION DISTRIBUTION)
S.No Item Parameters Details Authority
Observation Action
Creation of new plan head- TrD
i. New plan head TrD assets Traction Distribution (TrD)
Works including replacement of
over aged TrD assets.
Traction Distribution
Work PH-3700
i. Railway Board letter No.
2011/Elect(G)/148/3 dated-
04.05.2012
ii. RBA No. 8/2012. Rly Bd letter
No. 2011/ACII/3/1 dated
03.04.2012
ii. Excluding TrD Other electrical works Plan Head-3600
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44. RUNNING OF TRAINS AT 150 Kmph SPEED
S.No Item Parameters Details Authority
Observation Action
Technical requirements for running of trains at 150 Kmph speed
i. Technical
requirements
Drop bracket
assembly
As per Drg. No. ETI/OHE/P/2360 along with steady arm as per
Drg.no. ETI/OHE/P/2390 to give apush up of 110 mm
Railway Board latter No.
2001/Elect(G)/170/1Pt.
dated- 30.062009 ii. Cross type OHE Cross type OHE to be modified on priority
OHE tension Increase in tension is not required
iii. Contact wire gradient The contact wire gradient should be reduced from 3 mm per
meter to 1 mm per meter and difference in contact wire gradient
between two adjoining spans be reduced from 1.5 mm per meter
to 0.5 mm meter
iv. Pre sag Pre sag of contact wire should be reduce from 1.4 mm per meter
to 0.8 mm per meter
v. Condemning diameter The Condemning diameter of contact wire shall not be
channeled
vi. Dropper The flexible droppers for increasing current capacity are not
required as there is adequate provision of 'C' & 'G' jumper
vii. PTFE PTFE type short neutral section should be provided wherever
required
viii. Number plate Retro- reflective number plate should be provided
ix. Traction Sub station The Traction substation should not be augmented for running
only one train of high speed
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Observation Action
x. Adjustment of OHE Railway must ensure that the adjustment of OHE shall have
same provision as mentioned in above in following condition as
these adjustment will save large scale adjustments required
later on to raise 150 kmph speed
xi. i. At the time of adjustment work of contact wire existing
main line OHE
ii. New construction work of OHE on main line
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45. ISSUE OF COMPETENCY CERTIFICATE TO POINTSMEN
S.No Item Parameters Details Authority
Observation Action
Issue of Competency Certificate To Pointsmen for opening isolator during emergency
i. Competency
certificate to
pointsmen
Opening of isolator
during emergency
Station Master/ Assistant Station Master/
Pointsmen should be issued with
competency certificate, after giving
practical training to enable them to operate
specific isolator under instructions of
Traction Power Controller (TPC)
ACTM para
20970-5 modified
Railway Board letter no.
2001/Electrical(G)/138/4 Pt.
dated- 10.01.2013
Advanced correction slip no. 24
dated-10.01.2013
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46. ANTITHEFT ENERSISATION DURATION
S.No Item Parameters Details Authority
Observation Action
Antitheft Energisation Duration
i. Anti- theft Duration Period of anti-theft energisation
Item No. of ACTM Vol.II,Pt.II,
Appendix VII -1.2
Decided with approval of
CEE of the Zonal Railways
Rail Board letter No.
200/RE/161Pt.III (ACTM)
dated31.03.2010
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47. SAFETY RULES FOR OHE
S.No Item Parameters Details Authority
1. General
i. Shock treatment
chart
Display of shock
treatment chart
Electric shock treatment chart should be exhibited in every OHE
maintenance depot, equipment room, switching station, cabin, OHE
inspection car shed, loco shed, OHE inspection car and wiring train and
also in offices of SM, ASM, CYM, AYM and HTXR.
Treatise (OHE) page
159
ACTM Volume- II,
Part I, para-20332 page
- 87 ii. First Aid Boxes Provision of
First aid box
First aid box shall be kept at every switching station, maintenance depot,
in OHE Inspection Car, breakdown vehicle and wiring train
iii. Testing Testing of tools Ropes, come-along clamps, tirfor etc should be tested once in six months
at least, in the presence of SSE/JE and record of such tests maintained in
each depot
2. Documents to be kept with OHE Supervisors for Work on OHE
i. Lay out plan Keeping of drawing A Complete set of structure erection drawings, lay out plans,
sectioning diagram, SWR and general supply diagram etc
pertaining to the overhead equipment under his charge
Treatise (OHE) page
159
ACTM Volume- II, Part
I, para-20333 page - 87 ii. Responsibility
of SSE/JE
(OHE)
Responsibility of
SSE/JE (OHE) or in
his absence the
senior most official
in-charge of the
work
i. Ensure that all safety rules prescribed are actually observed by
the staff when carrying out work on traction installations.
ii. Duty of the supervisor to remind the staff periodically of the
various safety rules to be observed at work site
3. Permit to work
i. Commencing
of work
PTW shall be taken Before commencing work on any part of the dead OHE or within 2
m of live OHE, a permit to work shall be obtained from TPC or
other authorized person
Treatise (OHE) page
159
ACTM Volume- II, Part
I, para-20334 page - 87
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4. Protection of Staff against Traffic Movements and Protection of Trains
Protection of
staff
Working as per GR &
SR
i. The supervisory official in-charge of work on OHE shall observe
relevant provisions of GR and SR for protection of trains before
work on OHE is commenced and for the whole time the work is in
progress.
ii. Measures laid down for power block shall be observed by all
concerned to prevent accidental energisation of the section under
power block on account of electric train movements.
Treatise (OHE) page 159
ACTM Volume- II, Part I,
para-20335 page - 87
5. Earthing before Commencement of Work
Earthing Earthing before
commencement
i. All metallic parts within reach (either directly or through tools
etc) shall be earthed, after they are made dead.
ii. Each working party shall be protected by at least two
independent earths, one on each side of a working party.
iii. If the distance between the working parties exceeds 100 m
intermediate earths shall be provided in such manner as to
ensure that the distance between earths does not exceed 100 m.
iv. Even when earthing is provided by isolator switches with
earthing heels, additional temporary earths as about shall also
be provided.
Treatise (OHE) page
159
ACTM Volume- II, Part
I, para-20336 page - 87
6. Procedure for Providing Temporary Earths
i. Safety of
working party
& temporary
earth
Men posted on both
side of working
party for warn of
working party
Men shall be posted on both sides of the site of work to warn the
working party of any approaching train on the same track and
adjacent track(s).
Treatise (OHE) page
159
ACTM Volume- II, Part
I, para-20337 page - 88 ii. Permit to work The permit-to-work shall be obtained prior to commencing work to
make sure that power supply has been switched off.
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iii. Providing temporary
earth on OHE
For providing temporary earth on the OHE or other equipment after
it has been made dead, only discharge / earthing pole assembly
specially designed for this purpose alone should be used. The cable
shall be flexible and should have adequate cross-section (40 mm 2)
to be able to withstand short circuit currents.
iv. Procedure of
earthing clamp on
OHE mast
Fix the earthing clamp securely to a mast at least one span away on
one side of the work site after making sure that the mast to earth rail
bond of this masts is intact. Alternatively, the clamp may be fixed to
the bottom flange of one of the traction rails, taking the cable under
the rails.
v. Procedure of
earthing clamp in
single-rail-track-
circuited sections on
OHE mast
In single-rail-track-circuited sections, the earthing clamp should be
fixed to the traction rail i.e., non-track-circuit rail; on double-rail-
track-circuited sections the earthing clamp should be fixed to the
mast.
The mast-end or rail-end clamp of the discharge / earthing pole
assembly should be checked for tightness just before connecting the
top clamp on to the OHE as the earthing clamp fixed to the rail or
mast in advance could have worked loose
vi. Discharge rod hook
secure to the OHE
conductor
Hook securely with a snap action the top clamp of discharge /
earthing pole assembly to the OHE conductor close to the mast /
structure and tie the earthing pole to the mast / structure. Never
hook on the top hook of the earthing cable to the OHE, till the other
end has been first connected to earth
vii. First earthing clamp
to the mast then top
clamp to be hooked
OHE
The earthing clamps should always be fixed to the traction rail or
mast/ structure first and then the top clamp should be hooked to the
OHE to be earthed.
Repeat operations 4 and 5 for the second temporary earth on the
other side of the working party.
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Staff may start
maintenance work
After temporary earths have been fixed on the OHE on both sides of
the work site, staff may proceed with the maintenance work.
After completion of
work men, material,
earth remove on the
OHE and OHE
supply restored
After work is completed and men, materials and tools have been
removed and the OHE is clear, the above earthing rods may be
removed in the reverse order i.e., first remove the hook on the OHE
and then the clamp fixed to the rail or mast / structure.
After warning all staff that supply will be restored and that they
should keep away from the equipment, the permit-to-work may be
returned and supply restored.
7. Precautions in Regard to Discharge / Earthing Pole Assembly
i. Discharge /
Earthing pole
assembly
Checking of cable
continuity once a
fortnight
The continuity of the cable connection between the top clamp and
the earthing clamp should be checked once a fortnight.
Treatise (OHE) page
159
ACTM Volume- II,
Part I, para-20338
page - 88 ii. Cable should be renewed if more than 20% strands are broken.
during use, cable should be continually examined for fraying and
breakage of strands.
iii. Inspection of
Discharge / Earthing
pole assembly
Discharge / Earthing pole assembly should be inspected by
TFO/ATFO once a month.
iv. Procedure of
discharge / earthing
pole assembly
during accident
During accidents when slewing the OHE and in similar
circumstances, the discharge / earthing pole assembly should be
provided at a location where it is not likely to be interfered with
during crane working or due to work on the permanent way.
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8. Work on OHE or any Conductor having a Sectioning Point
When work is to be carried out on OHE or conductors which are not electrically bonded, following additional precautions are required
i. Work on OHE Work at sectioning
point
The two sections of conductors or ends of conductor which may
have snapped may be at different potentials. Each end should,
therefore, be separately earthed at two points after switching off
supply to both parts of the OHE or conductor.
Treatise (OHE) page
159
ACTM Volume- II,
Part I, para-20339
page - 89 ii. This precaution should also be observed when working on or in the
vicinity of a sectioning point and cut-in insulators.
iii. Neutral Sections should be treated as live equipment and earthed
separately at two points on either side of the work party before
commencing work
iv. When work is to be carried out on an isolator, both sides of the
isolator should be earthed at two points or more conveniently,
isolator jumpered temporarily.
9. Rules for use of Ladders
i. Ladder Use of ladder It shall be the responsibility of the supervisor to ensure that ladders are
stored in a protected enclosure properly maintained and reconditioned as
often as required.
A ladder should never be in such a position so as to likely to fall on a live
part.
Treatise (OHE) page
159
ACTM Volume- II, Part
I, para-20342 page - 89
ii. Ropes used with ladders should be of cotton or jute. Use of metallic ropes
is prohibited. A ladder should be held by one person on the ground to
prevent slipping, while the top end should be tied to the supporting
structure or conductor to keep it in position and prevent in sliding away.
iii. Ladders should never be allowed to fall on or rest against the contact wire.
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iv. If the nature of the work involves risk of the conductor breaking
into two parts (due to opening out of sleeves or splices) the ladder
shall not be rested against the conductor. Trolley ladders shall be
used in such cases.
v. More than one person shall not normally be allowed on a ladder as
far as possible
vi. Climbing on a ladder with wet or slippery foot-wear is forbidden.
Ladders should not be used for transporting materials
vii. A rope should be used to pass tools or any equipment to the men
working on a ladder
viii. No one should stand directly below a work spot under a ladder.
10. Other Important Precautions to be taken while Carrying out Works on OHE
i. Other
Important
precautions
While working on
OHE
The useful cross section of a conductor shall not be reduced while
making joints.
Treatise (OHE) page
159
ACTM Volume- II,
Part I, Para- 20343,
page- 90
ii. Any contact with conductors which are not specifically earthed is
forbidden.
iii. The strength of the anchoring rope should not be less than that of
the cable to be anchored.
iv. Temporary anchoring of conductors should only be done by using
stranded flexible steel cable at least of the same tensile, strength as
the cable to be anchored. Use of two cables of different strengths
joined together is prohibited. Use of cotton, jute or other non-
metallic ropes for anchoring is forbidden.
v. Structure bonds and cable connections of the structure to earth shall
be maintained in proper condition. No heavy materials should be
stacked on the rail bonds; transverse bonds between two rails of the
same track as well as rails of different tracks shall also be
maintained in proper condition.
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vi. Where rails to which structures are connected are replaced, the
structure shall be connected to the new rail immediately after it has
been laid.
11. Work on Overhead lines Running Parallel to Electrified Tracks
No work on any span of any overhead line (LT power line or other line) running parallel to an electrified track where the minimum
distance between the nearest conductor of the overhead line and he centre-line of the nearest electrified track is less than 8m, should be
done without switching off power from the 25kV traction line(in addition to making dead and earthing the overhead line on which
work is to be carried out, in the normal manner ) excepting for the following specific items for work
i. Overhead lines Work on Overhead
lines Running Parallel
to Electrified Tracks
Replacement of lamps, if below line Treatise (OHE) page
159
ACTM Volume- II, Part
I, Para- 20345, page- 90
ii. Painting of structures/poles upto a distance of 2 m from the live
wires of the power line.
iii. Reinforcement of foundations where such reinforcement does not
involve any prior weakening of the foundation at any time during
the work.
iv. Replacement of aerials fuses
12. Procedure for Effecting Shut-Down for Work on Auxiliary Transformers
Auxiliary
Transformers
Procedure for
Effecting Shut-down
for work on auxiliary
transformers
Power supply to auxiliary transformers is affected through fuse-
switches on the 25 kV side and the LT side is controlled through
fuses or double pole iron clad switch fuses. Isolating fuse switches
should be opened out and fuses removed both on the HT and LT
sides and the transformer earthed before starting work.
Treatise (OHE) page
159
ACTM Volume- II, Part
I, Para- 20344, page- 90
13. Isolators
Isolator Precaution taken
while opening and
closing of isolator
switches
Isolating switches on the 25kV system shall not be opened or closed
when current is passing through them. Normally, isolators should
only be opened or closed, after power supply to the section has been
switched off by opening the appropriate interrupter.
Treatise (OHE) page
159
ACTM Volume- II, Part
I, Para- 20347, page- 91
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14. Petroleum Sidings
The following arrangements/precautions would be necessary:-
i. Petroleum
Sidings
Arrangements/preca
utions
An equi potential link between the petroleum sidings installation
earth and the track via a switch.
Treatise (OHE) page
159
ACTM Volume- II, Part
I, Para- 20348, page- 91 ii. Setting up of neutral zones (insulating joints) in the track to avoid
any risk of propagating stray current.
iii. Setting up of neutral zones / sections in the contact wire similar to
loco inspection pits
iv. The tracks must be provided with longitudinal bonds on both the
rails as well as transverse bond (30m intervals). All masts and
metallic structures in the vicinity of the track / sidings should be
provided with structure bonds. Copper rivets should be used for
bonding.
v. 10 ohm earths must be connected to the petroleum siding on each
side at the insulated joint
vi. Precautions
vii. No oil tanker is permitted to stable under live OHE for inspection
purpose
viii. Fueling to be done by side filling arrangement only.
ix. Pipe lines in the vicinity of the track should be properly earthed.
x. Minimum 2 m electrical clearance from live OHE of the adjacent
track or only other structure nearby must be maintained.
xi. During filling/loading and unloading of petroleum products, the
isolators at the neutral section of OHE should be kept open to
ensure that the OHE is dead and earthed.
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15 Protective Helmets
i. Helmet Staff are advised
wear helmets
At the work-site, staff are advised to wear helmets to protect their
heads against any tools or equipment which may drop down
accidentally, as well as to minimize head injury in case of accidental
fall from a height.
Treatise (OHE) page
159
ACTM Volume- II, Part
I, para-20340 page - 89
16 Safety Belt
i. Safety Belt Staffs should wear
safety belt while
working on structure
/ ladder
Staffs working on structures or a ladder are advised to protect
themselves against an inadvertent fall by wearing a safety belt for
supporting themselves by a rope sling.
Treatise (OHE) page
159
ACTM Volume- II, Part
I, para-20341 page - 89
17 FORMS AND REGISTERS
The recommended proforma for power block and permit-to work messages have been given. Particulars of other essential records to be
maintained in regard to OHE maintenance are given below:
i. Forms and
Registers
Records to be
maintain
Daily report of OHE maintenance to be submitted by the Supervisor
in-charge of field work to ATFO. The form in which reports are to
be submitted by the ATFO/CTFO to AEE (TrD) and
Sr. DEE / DEE (TrD) may be laid down locally by each Division.
Treatise (OHE) page
159
ACTM Volume- II, Part
I, Chapter V, para
20349, page-91 ii. Register for foot-patrol reports. The reports regarding foot-
patrolling should be entered by the linesman in a register to be
maintained for the purpose by each section supervisor.
iii. Cantilever assembly maintenance register.
iv. Register of contact wire thickness measurements.
v. Register of clearance under over line structures.
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vi. Records to be
maintain
Register of earth resistance measurements.
vii. Register of current collection tests shall be maintained
viii. Register of regulating equipment shall be maintained by each depot
/ sub-depot for its jurisdiction. This register should have a page
allotted for each regulating equipment. Particulars of adjustments
carried out, amount of catenary and contact wire cut etc. shall be
recorded in this Register, indicating the dates on which these items
of work have been done.
ix. Register for isolator Switches shall be maintained by each depot /
sub-depot indicating dates on which the isolators have been
inspected and the details of work carried out.
x. Register for Turn outs and Cross over shall be maintained by each
depot / sub-depot. This should indicate the dates on which each turn
out / crossover has been checked for adjustment and particulars of
work done.
xi. Register of vulnerable foundations- This should contain details of
checks carried out on foundations at vulnerable locations, such as
on over bridges, embankments susceptible to erosion etc.
xii. Register of feeder lines shall be maintained by concerned
depots/sub-depots to indicate particulars of patrolling of 25kV
feeder lines and maintenance carried out on such feeder lines.
xiii. Register of critical implantations- The annual check of implantation
at critical locations shall be recorded in this Register
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xiv. Records to be
maintain
Register of level crossing - This should contain dates on which
height of contact wire at level crossings as well as that of the height
gauges at level crossing have been checked.
xv. Register of splices.
xvi. Register of OHE break-downs - Each depot/sub-depot should
maintain particulars of OHE break-down occurring in its
jurisdiction. For each break-down a page should be allotted.
References to detailed reports submitted should also be given to
facilitate investigations subsequently.
xvii. Register may also be maintained for any other additional items in
the proforma prescribed by CEE.
xviii. The register should be of A-4 size. As they are required for
permanent record they should be cloth-bound. The nomenclature of
the register should be shown on the cover in 6 mm block letters.
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REFRENCES
1. Manual of AC Traction Maintenance and Operation Volume II (Part–I) Fixed Installations 1994
2. Manual of AC Traction Maintenance and Operation Volume II (Part–II) Fixed Installations 1994
3. Special Maintenance Instruction, Specifications, Instructions letters issued by RDSO Lucknow
4. Treatise of OHE Indian Railways Institute of Electrical Engineering NASIK.
5. Indian Railways Schedule of Dimensions (SOD) 1676 mm Gauge (BG), Revised 2004
6. Manual of OLIVER-G plus M/s. Total Solution, Bhopal
7. Details of Thermo Vision Camera 28th MSG TRD at SCR on Feb 2011 item no. 28.19
8. Circulars, Instructions, Correction Slips and letters etc issued by Railway Board New Delhi
9. Suggestion given by participant for various Railways during seminar conducted on 29.04.2016 at IRCAMTECH,
Gwalior.
To upgrade maintenance technologies and methodologies and achieve improvement in productivity and performance of all Railway assets and manpower which inter-alia would cover reliability, availability, utilisation and efficiency.
OUR OBJECTIVE
CAMTECH is continuing its efforts in the documentation and up-gradation of information on maintenance practices of electrical assets. Over the years a large number of publications on electrical assets have been prepared in the form of handbooks, pockets books, pamphlets & video films etc. These publications have been uploaded on the internet as well as rail net.
For downloading these publications please do following:
1. On internet visit : www.rdso.indianrailways.gov.in
Go to Directorates CAMTECH Publications for download Electrical Engineering
2. On Railnet visit RDSO website at 10.100.2.19
Go to Directorates CAMTECH Publications for download Electrical Engineering
For any further information regarding publications please contact:
Director (Elect.) – 0751- 2470740 (O) BSNL, 9752447030 (CUG)
SSE/Electrical - 9755549297 (CUG)
E-mail at [email protected]
Fax - 0751- 2470841
Write at : Director (Electrical)
Indian Railways
Centre for Advanced Maintenance technology,
In front of Hotel Adityaz,
Airport Road, Maharajpur,
Gwalior, Pin code – 474 005