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The new EASYboss Catalogue from EJOT

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Page 1: EJOT EASYboss catalogue

®

EJOT® The Quality Connection

The EJOT® "boss" family

Multifunctional fastening

elements for thin-walled

components

Page 2: EJOT EASYboss catalogue

2 3

Content

ImprintEditor:

EJOT GmbH & Co. KG

Industrial Fasteners Division

D-57319 Bad Berleburg

Layout and Realisation:

EJOT GmbH & Co. KG

Industrial Fasteners Division

D-57319 Bad Berleburg

© by EJOT GmbH & Co. KG

EJOT®, DELTA PT®, EASYboss®, VARIOboss®

and EJOMAT® are registered trademarks of EJOT

GmbH & Co. KG.

Subject to technical changes.

"boss" family

Product Philosophy

3 ProductphilosophyEJOT®"boss"family

4 EASYboss®V-Theflexiblestandard solutionforvaryingsnap-onthicknesses

6 EASYboss®-Thestandardisedalternative

7 AutomatedassemblywithEASYboss® andEASYboss®V

8 Productrangeanddesign recommendationsforEASYboss®

10 VARIOboss®HP-Multifunctionaland highload-carryingcapacity

11 EJOT®SQUAREboss-Thestandardised versionfortightinstallationspace

12 Bespokefasteningsolutionswiththe EJOT®"boss"family

13 DELTAPT®-Theself-tapping screwforthermoplastic

14 EJOT®Yoursystempartner

Convincing facts - the EJOT® "boss" family at a glance

n Highdynamicsafetyofthesystemincombination withtheDELTAPT®screw

n Broadproductrangeforalmosteveryapplication

n NoCorrosion

n Easy,ergonomicandsafeassembly

n Consistenttighteningtorques

n Nocatchingoftheparts

n Recyclable

n Economicefficiencythroughpartreduction

n Decreasedcomponentweight,approx.20%less thancommonmetalclips

Reliable direct assembly of thin-walled components

Directassemblyhasproventobeanespeciallyeffectivefasteningtechnology.Theadvantageswithregardstoquality,efficiencyandassembly-forexampleduetopartsandweightreduction,decreasedassemblycostsandtimesaswellascomponentsizereductions-havesupporteditsleadingroleinfasteningtechnology.

Butthedirectassemblyreachesitslimitswiththin-walledcomponentsmadeofvariousmaterials,duethelowthreadengagement.FortheseapplicationcasesEJOThasde-velopedanumberofstandardisedfasteningtechnologysolutionsthatareattunedtothematerialandtheserviceconditionandthatwithstandhighloadsinmanycases.

TheEJOT"boss"family,incombinationwiththeDELTAPT®screw,offerstheadvantageofdirectassembly,despitethespecialdemandsofthin-walledcomponents.Thedesignandthematerialofthebossofferadditionalproductadvan-tages,suchaseaseofrecyclingorautomation.

Thenewest"boss"generationwithadjustablewallthicknesscompensation(EASYboss®V)offersadditionalcostsavingpotential,duetostandardisationandother"intelligent"features.

Page 3: EJOT EASYboss catalogue

4 5

EASYboss® V

The flexible standard solution for varying snap-on thicknesses

EASYboss® V

Functioning of the EASYboss® V for varying snap-on thicknesses

EASYboss® V - application example nSystemsolutionfromasinglesupplierforfasteningadd-onpartsto theinstrumentpanel,e.g.glovebox,airdischarge,radiocages.nUsedproducts: EASYboss®V40x2.5-5.5x9andDELTAPT®40x20.

EASYboss® V - application example nDynamicallysafesystemforrearspoilerfastening tothevehicle.nUsedproducts: EASYboss®V40x0.8-3.0x9andDELTAPT®40x14.

EASYboss® V overview: nOnefasteningelementforvarying componentthicknessesnNodangerofmix-ups,becauseonlyone fasteningelementisusednEconomicefficiencythroughpartreductionnWeightreductionnHighdynamicsafetyofthesystemincombinationwith

theDELTAPT®screwnNocorrosionnErgonomicandsafeassemblynAutomatedassemblypossiblenRecyclable

Standard value for the tightening torque with an EJOT DELTA PT® 40 at n = 500 min-1

(EASYboss® V 40 1.6 to 2.0 Nm)

Assembly situation

The standard solution for varying snap-on thicknesses

Assembly

TheEASYboss®isassembledthroughsnapfittingside-waystothefasteningdirectionfromtheedgeofthepartorthroughanaccessholeinaflatcomponent.TheinjectionmouldedEASYboss®VmadeofPA66,canbeassembledeasyandsafeduetotheergonomicformwithoutanysharpedges-anditoffersasignificantpotentialforweightreduction.

Installation instructions for snap-on thickness range t = 0.8 - 3.0 mm and 2.5 - 5.5 mm (valid for both versions)

nedgedistance B2=9mmnholediameter D6=7mmnwalldistance E1=10mm

Fastening process with DELTA PT® 40

TheEASYboss®Vhasbeendevelopedtofastenaposi-tionedclampingpartwiththeEJOTDELTAPT®40screwinaprocessreliableway(forfurtherinformationabouttheDELTAPT®seepage13).Thisideallycoordinatedsystemsolutionensuresadynamicallysafejoint.

Duetotheself-tappingDELTAPT®thread,highself-lockingofthe"boss"andscrewsystemisguaranteed.Thehighde-greeofthreadengagementof"2xnominalscrewdiameter"preventslooseningofthejoint,evenifalossofclamploadduetorelaxationofthematerialoccurs.

Inadditiontoeasyandproblem-freefastening,theinte-gratedanti-rotationprotectionguarantees10timesrepeatassemblies.

Technical Data

nMaterial:PA66heatstabilised

nTighteningtorque:1.6Nm

nScrew:EJOTDELTAPT®40

TheEJOTEASYboss®Visafasteningelementforassemblywithcomponentsofvaryingthickness.Theresilientscrewbossequalisestheclampingthicknessandatthesametimeappliestheclamploadforthecaptivepre-assembly.

Dynamically safe fastening element for varying component thicknesses

TheEASYboss®Vismainlyusedasascrewboss,subse-quentlyassembledtocomponentswheredirectassemblyisnotpossible,eitherduetoalackofinstallationdepthorduetodifficulttoolconditions.

WiththeEASYboss®V,unlikeotherfasteningelements,theproblemofcorrosionisathingofthepast.

Operating principle

ThespringsupportedbossoftheEASYboss®Vadjuststotherespectivecomponentthickness,andoffersapplicationpossibilitiesforvaryingwallthicknesses.ThiswaytheEASYboss®Voffersanenormouspotentialforstandardisa-tionandpartreduction.

Inanon-assembledconditionthecontactpressure,whichisduetotheoppositespringelements,ensuresthefirmholdoftheEASYboss®Vtothecomponent.

Thisalsopreventspossiblefallingoffofthefasteningele-mentduetovibration,forexampleduringtransport.

Versions / clamping thickness range

TwoversionsoftheEASYboss®Vareavailableforthefollowingclampingthicknessrange(t):

nt = 0.8 up to 3.0 mm EASYboss®V40x0.8-3.0x9 (EJOTitemno.8602599703)

nt = 2.5 up to 5.5 mm EASYboss®V40x2.5–5.5x9 (EJOTitemno.8602382733)

Page 4: EJOT EASYboss catalogue

6 7

EASYboss®

The standardised alternative

EASYboss® - application examplenFasteningofLEDbandsfordaytimerunninglights.nUsedproducts: EASYboss®35x2,5x9andDELTAPT®35x10.

EASYboss® overview: nHighdynamicsafetyofthesystemincombination withtheDELTAPT®screwnWeightreductionnNocorrosionnErgonomicandsafeassemblynConsistenttighteningtorquesnNocatchingofthepartsnSuitableforautomatedassemblyn10timesrepeatassemblypossiblenRecyclable

Functioning of the EASYboss®

Equipment by fastening and automation specialists DEPRAG for automated feeding and alignment of the "EASYboss"

EASYboss® and EASYboss® V

Automated assembly

DevelopmentfocusoftheEJOTEASYboss®wasthedesignofanall-aroundimprovedalternativetothestillcommonlyusedsheetmetalclips.MainfieldsofapplicationfortheEASYboss®aredesignswheredirectassemblyisnotpossi-ble.Reasonsforthisareinsufficientinstallationdepthsinthecomponentorothertoolrelatedconditions.Furtherpossibleusesareinthin-walledcomponentsmadeofvariousmateri-als,forexamplethinmetalsheets.

Installation

TheEASYboss®isassembledjustliketheEASYboss®V,bysnapfittingsidewaystothefasteningdirectionfromtheedgeofthepartorthroughanaccessholeinaflatcompo-nent.Tolerancesoftheholepatterncanbereliablycompen-satedbythefasteningelement.Differentsizesareavailableforvariousfasteningsituations.InparticularthecombinationofEJOTDELTAPT®screwandEASYboss®offersidealprerequisitesforthedirectassemblyintoplastic.

Numerous sizes

Forvariousscrewdiameters(3.5mm-6.0mm),clampthickness(1.0mm-6.0mm)andholespacing(5.0mm-15.0mm)manydifferentstandardsizesofthe"EASYboss"areavailable(seepages8and9).

Todifferentiatebetweenthe"EASYboss"sizes,theyarecoloureddifferently.TheycanbemadefromthematerialsPOM,POMXAP,PA(GF)orPP(GF).

Standard values for tightening torques with the EJOT DELTA PT® screw

nEASYboss®351.3NmnEASYboss®401.6NmnEASYboss®502.7NmnEASYboss®605.0Nm

Process reliable assembly

AnotheradvantageoftheEASYboss®familyisthesuitabilityforfullyautomatedassembly.Thepartsaredirectlyclipped-ontherespectivecomponentinafully-automated,processreliablewayandwithaveryhighnumberofcyclesontheassemblyline.

Thisfullyautomatedclippingprocesscanbeeasilyintegra-tedintotheassemblyline,e.g.fortheserialproductionofinstrumentpanels.

No "catching" of the parts

ContrarytometalU-nutsthedevelopmentanddesignen-gineeringoftheEASYboss®andtheEASYboss®Vhasputaspecialfocusonpreventingcatchingofthepartsinthefeederbowl.

Thisguaranteestrouble-freeconveyingandfeedingoftheEASYboss®productsatalltimesduringtheassemblyprocess.

100% installation control

Thefullyautomatedassemblyalsoofferstheadditionaladvantageofa100%installationcontrolofthe"EASYboss".ThisensuresthatexactlyoneEASYboss®ispre-installedtoeveryfasteningpoint.

Adownstreamvisualinspectionofeveryfasteningpointcanbecompletelyomitted.Thisfacilitatesfurthersavingspotentialfortherespectiveassemblyline.

Alignment of the "EASYboss"

Page 5: EJOT EASYboss catalogue

8 9

EASYboss®

Product range* and design recommendations

Screwdiameter

Maximum clamp thickness

Hole spacing

DELTAPT® t(mm) B2(mm)

3.5

DELTAPT®35

1 9

2.5

3.5

5

9

45

9

4.0

DELTAPT®40

1.5 7.5

2.5

3.5

5

7

7.5

8.5

3.7 8

45

9

5.0

DELTAPT®50

1 5

1.55

7.5

2

5

8

12

2.58

11

3.5

7.5

8

12

5

8

12

15

6.0

DELTAPT®60

1 12

2

7

11

15

3

11

12

3.57

15

3.8 12

5

7

11

15

Tightening torque

DELTAPT®screw Tt[Nm]

DELTA PT® 35 1.3

DELTA PT® 40 1.6

DELTA PT® 50 2.7

DELTA PT® 60 5.0

Screwdriver speed approx. 500 min-1

EASYboss® view

Surface assembly EASYboss®

Edge assembly EASYboss®

*FurtherEASYboss®versionsuponrequest.

Required hole dia-

meter

Boss external diameter

Boss length

Clip thick-ness

Clip width

Clip length Material Colour EASYboss®

DescriptionEJOT item

number

Spe

cial

des

ign

D6(mm) D2(mm) C1(mm) C4(mm) A1(mm) B4(mm)

+0.2 +0.5 +0.7/-0.2 +/-0.2 +/-0.3 +/-0.3

6.5 6.3 7.9 0.9 9 15.2 POM grey 35x1x9 8601488770

6.5 6.3 8 1 9 11.2 POM green 35x2.5x3.5 8601147760

6.5 6.3 7.9 0.9 9 11.2 POM red 35x2.5x5 8601148730

6.5 6.3 7.9 0.9 9 15.2 POM blue 35x2.5x9 8601156750

6.5 6.3 7.9 0.9 9 11.2 POM blue 35x4x5 8601149750

6.5 6.3 7.9 0.9 9 15.2 POM black 35x4x9 8601150790

5x7 7.5 9.3 1 11 15 POMXAP white 40x1.5x7.5 8602596740 x

7 7.5 8.9 0.9 10 12 POM white 40x2.5x3.5 8601151740

7 7.5 8.9 0.9 10 12.4 POM self-colour 40x2.5x5 8601087700

7 7.5 8.9 0.9 10 13.5 POM yellow 40x2.5x7 8601920710

6.5 11 9.5 1.9 13 16 POM red 40x2.5x7.5 8602491730 x

7 7.5 8.9 0.9 10 16 POM whitegreen 40x2.5x9 8601972760

7 7.5 8.9 0.9 10 16 POMXAP blue 40x2.5x9 8601972750

6.5 7.5 8.6 0.9 10 16 POMXAP red 40x3.7x8 8602594730 x

7 7.5 8.9 0.9 10 12 POM yellow 40x4x5 8601134710

7 7.5 8.9 0.9 10 16 POM violet 40x4x9 8601145730

7 11 10.9 0.9 12 13 POM violet 50x1x5 8602270730 x

7 10 10.9 0.9 12 12.7 POM grey 50x1.5x5 8601978770

7 10 10.9 0.9 12 15.5 POM white 50x1.5x7.5 8601583740

7 10 10.9 0.9 12 13 POM green 50x2x5 8601440760

7 10 10.9 0.9 12 16 PPGF30 green 50x2x8 8601967761

7 10 10.9 0.9 12 20 PPGF30 orange 50x2x12 8601960721

8.5 10 10.9 0.9 15 16 POM yellow 50x2.5x8 8602071710

7.5 10 12 0.9 12 19 POM black 50x2.5x11 8601693790

7 10 10.9 0.9 12 15.5 PPGF30 self-colour 50x3.5x8 8602103701 x

7 10 10.9 0.9 12 16 POM lightblue 50x3.5x8 8602320750

8.5 10 11.5 0.9 12 20 POM green 50x3.5x12 8601153760

8.5 10 10.9 0.9 12 16 POM yellow 50x5x8 8601090710

8.5 10 10.9 0.9 12 20 POM brown 50x5x12 8601154780

8.5 10 10.9 1 12 23 POM brown 50x5x15 8601374780

9 11.5 14.5 1.2 14 21.1 PA66GF13 black 60x1x12 8602505793

8 11.5 16.2 1.3 14 18.5 POM violet 60x2x7 8601155770

8 11.5 16.2 1.2 14 20.7 POM green 60x2x11 8601133760

8 11.5 16.2 1.2 14 24.7 POM red 60x2x15 8601158730

9.5 11.5 16.2 1.2 14 20.7 POM red 60x3x11 8601136730

9.5 11.5 16.2 1.2 17 23.2 PA66GF13 black 60x3x12 8602239793

10 11.5 13.6 1.2 17 23.7 PA66GF13 black 60x3x12 8602368793

9.5 11.5 16.2 1.2 14 18.3 POM blue 60x3.5x7 8601157750

9.5 11.5 16.2 1.2 14 24.7 POM grey 60x3.5x15 8601159770

8.8 11.5 12.6 1.2 17 23.2 PA6GF20 black 60x3.8x12 8601859793

9.5 11.5 16.2 1.2 14 18.3 POM orange 60x5x7 8601160720

9.5 11.5 16.2 1.2 14 20.7 POM violet 60x5x11 8601137730

9.5 11.5 16.2 1.2 14 24.7 POM blue 60x5x15 8601161750

EASYboss®

Product range* and design recommendations

Page 6: EJOT EASYboss catalogue

10 11

VARIOboss® HP

Multifunctional with a high load-carrying capacity

VARIOboss® HP - application example nFasteningthecasingshellsoftheexhaustairchannel.nUsedproducts: VARIOboss®HP40andDELTAPT®40x14.

VARIOboss® HP overview: nVibrationsafefasteningtothechassis, evenwithoutscrewsnHighpull-outforcesnassemblyinaxialdirectionnTolerancecompensationinalldirectionsnVariablethicknessofthesubstructurenDecreasedcomponentweightnNocorrosionnRecyclable

Functioning of the VARIOboss® HP

SQUAREboss

The standardised version for tight installation space

EJOT® SQUAREboss - application example nFasteningofthebumpertothecarchassis.nUsedproducts: EJOT®SQUAREboss50andDELTAPT®50x20.

EJOT® SQUAREboss overview: nDynamicallysafejointfortightinstallationspacenEasyassemblybymanualpressingintosquareholesnAssemblyinaxialdirectionnDecreasedcomponentweightnNocorrosionnAutomatedassemblypossiblenRecyclable

Functioning of the EJOT® SQUAREboss

EJOT VARIOboss® HP versions

Description HP 40 HP 45

DELTA PT® 40 45

Clamp thickness 0.5-2.5mm 0.5-3.5mm

Hole geometry 12.2x10.2 14.2x12.2

Material PA PA

Colour black blue

Item no. 8602043793 8602352753

Description HP 50

DELTA PT® 50

Clamp thickness 0.5-3.5mm

Hole geometry 14.2x12.2

Material PA

Colour black

Item no. 8602159793

EJOT® SQUAREboss versions

Description SQUARE 40 SQUARE 40

DELTA PT® 40 40

Clamp thickness 1.0-1.3mm 1.0-1.5mm

Hole geometry 7.5x7.5 6.25x6.25

Material POM POM

Colour grey self-colour

Item no. 8601906770 8601234700

Description SQUARE 45 SQUARE 50

DELTA PT® 45 50

Clamp thickness 1.35-1.5mm 0.65-1.7mm

Hole geometry 8.0x8.0 10.0x10.0

Material POM PAGF20

Colour yellow self-colour

Item no. 8601485710 8602080703

TheEJOTVARIOboss®HP(“High-Performance“)isamul-tifunctionalfasteningsystemmadeofplastic.Mainfieldsofapplicationaresurfaceassembliesthatrequirefasteningelementswithvariablesnap-onthicknessesduetovaryingthicknessesofthesubstructure.

Installation:

The"boss"isassembledthroughpushinginassemblydirectionintoasquareholeinthesubstructure.Manualaswellassemiandfullyautomatedassemblyisnoproblemwiththisspecialfasteningelement.OptimumfunctioningisguaranteedthroughacombinationwiththeEJOTDELTAPT®screw.

Function

Afterinstallation,thesnappinghooksoftheVARIOboss®HPreturntotheirinitialposition.Duetotheconstantforceoftheconnectingspringstheyarepermanentlypressedagainstthesubstructure.FastenedwiththeEJOTDELTAPT®screwthesnappinghookscannotspringback-theresultisastrongandveryreliablejoint.

TheEJOT®SQUAREbossisparticularlysuitableforcompo-nentswithlowinsertiondepth.TheoutstandingfasteningcharacteristicsareevenmoreapparentincombinationwiththeDELTAPT®screw.

Installation

TheEJOT®SQUAREbosscanbefixedtothesubstructurebymanuallypushingintheassemblydirection.Smallsheettolerancescanbebecompensatedandautomatedassem-blyispossiblewiththisfasteningelementaswell.

Function

ThesnappinghooksoftheSQUAREbosslatchintoasquareholeandafterpositioningandfasteningofthecom-ponent,thehooksarepulledagainstthesubstructure.

Theresultisaparticularlyreliable,dynamicallysafejoint.

Page 7: EJOT EASYboss catalogue

12 13

"boss“ family

Bespoke fastening solutions

Individual solutions EJOT® "boss" family - application example nSpecialEASYboss®forfasteningtheunderbodytothedoorsill; Developmentcooperationandimplementationtogetherwiththecustomer.nUsedproducts: EASYboss®45OandDELTAPT®45.

Examples for customer-specific solutions with the EJOT® "boss" family

DELTA PT®

The self-tapping fastener for thermoplastics

DELTA PT® - application example nFasteninganaluminiumbutterflyvalvetoaPA6GF30intakemanifold.nUsedproducts: EJOTDELTAPT®60x45/20.

Ideal boss design DELTA PT®

0.3

to0

.4x

d1

0.5

xd 1

t i=

2x

d1

dT=2xd1

>=dE

dC

db=0.8xd1

d1 = nominal screw diameter

dE = d1 x 1.05

DELTA PT® overview: nHighclamploadnHightensileandtorsionstrengthnIncreasedfatiguestrengthnHighvibrationresistancenDELTAPT®prognosisprogrammeallows

clamploadorienteddesignforthermoplasticsnLongservicelifeofthejointnStandardmaterialPT10throughhardenedsteelnAwiderangeofpossibletighteningtorquesnIdealadditiontotheEJOT®“boss“family forthin-walledcomponents

Individual fastening technology

Anumberofstandardisedelementsforalmostallfasteningtechnologytasksarepartofthe"boss"family.Ifadditionalfeaturesarerequired,theEJOTapplicationengineerscanhelpanddesignacustom-tailoredproductfordifferentapplications.

Varying requirements

Theapplicationrangeisasbroadasthedesignpossibilities.Hightorques,pull-outloadsorstrengthpropertiescanberealised.Itisalsopossibletoimplementvariousaccessibilitycases,spacerequirementsorfasteningsituationswithaspecificdesignofthe"boss".

Development partnership

Duringthedevelopmentphase,inthebeginningoftheproject,thecustomercanreceivesupportandadviceforhisparticularfasteningsolutionfromanEJOTapplicationengineerortheproductmanager.Thecustomercanrelyonfast,reliableandtarget-orientedsupportandcooperationwithEJOTduringallstagesoftheproject.

Earlyinvolvementoftheapplicationengineersinthecom-ponentdevelopmentisthekeytoprojectsuccess,sinceanynecessarydesignchangestothegeometryofthefaste-ningpointarestillpossibleinanearlystageoftheproject.

Focus on customer benefits

InadevelopmentpartnershipwithEJOTthecustomerbenefitsfromtheinnovativecalculationprogrammeforfasteningelementsfromtheEJOT"boss"family.Forexam-plethetorquecurveduringfasteningofthe"boss"canbedeterminedinanearlyphaseofthedevelopmentwiththeprognosisprogrammeDELTACALC.Designmodificationscanbeimplementedrightawayifnecessary.

Expertpartnercompaniesareavailableforthethepro-ductionoflasersinteredsampleparts.Samplesandserialproductiontoolscanalsobemanufacturedinourowntoolingdepartment.Thisguaranteesshortdeliverytimesforcustomerrequestsandafastprocessingoftheprojects.

TheproductfeaturesoftheEJOTDELTAPT®screwaretheresultoflong-termpracticalexperienceinthedirectassem-blyofthermoplastics.

Aresearchprogrammebasedonthemechanicalparame-tersofmanythousandsofapplicationsandtestassemblies,hasproventhatreliableclamploadcalculationsarealsopossibleforthermoplasticmaterial(comparetoVDI2230).

ParalleltothisaprognosisprogrammeforthejointdesignandforthenewgeometryoftheEJOTDELTAPT®screwhasbeendeveloped.Theresultisarobustandmodernfa-stenerthatprovidesreliabilityeveninextremeapplications.

Combination with the "boss" family

ThesedevelopmentsarealsoutilisedinthecombinationoftheDELTAPT®screwwiththeproductsfromthe"boss"family.Withthepossibilityofpre-dimensioningwithDELTACALC,therequiredclamploadcanbeadjustedaccordingly.Thelargecorecrosssectionoffersahighdegreeofsafetyincaseofbendingstressonthescrew.

Ifneededfortheapplication,theDELTAPT®screwcanbemanufacturedwithapilotpoint.Thismightbenecessaryifthefasteningpositionisnotvisiblefortheinstallerandeasyfindingoftheinsertionholeisrequired.

Boss design

Themaximumclamploadisthecriterionforoptimalbossdesign.Thefavourableholediameterisusuallyattheratio:

db = 0.8 x d1 ± screw diameter tolerance (also see tolerances DELTA PT® brochure, page 16)

Formaterialswithhighfillercontentorhighinternalstrength,theoptimumholediametercanbeincreaseduptodb=0.88xd1.

Page 8: EJOT EASYboss catalogue

14 15

Your system partner

Test reportTraining

Design Consultation

Modernfastenersarethebasisforeconomicjointdesign.Thecoststructureofthemanufacturedproductissignificantlyinfluencedbythedesignengineering.

Generallyspeaking,thedevelopmentofaproduct,whichrepresentsabout10%oftheoverallcosts,determinesabout70%ofthecostsfortheendproduct.Thedesignengineerhasaclearresponsibilityfortheoverallcosts,andconsidera-tionsaboutsuitablefasteningtechnologyarealreadyneces-saryduringtheconceptionstage.Achangeofpartsintheproductionstagecausesmuchhighercoststhananoptimi-sationofthejointduringthedesignstage.

ToassistourcustomersinthisprocessEJOTofferssupportduringthedesignstagewithcomprehensiveapplicationengineeringservices.Theseservicesprovideaccurateinfor-mationonproductperformanceandresultindesignrecom-mendationsthatcanbeusedsafelyontheproductline.

Consequent Application Engineering

Thedailyworkwithourcustomersandtheirapplicationqueriesgreatlyinfluencesourunderstandingoffasteningtechnologyandopensuppossibilitiesforinnovation.Thiswayweconsequentlyimproveourproductstomeetcustomerdemands.

Inadditiontohighly-qualifiedengineersandapplicationengi-neeringconsultantsourapplicationlaboratory,theEJOT®APPLITEC,isatyourdisposition.Herewecarryoutaseriesoftestsonthecustomercomponentsanddevelopnewfaste-ningsolutions.

Ourknow-howispassedontoourcustomersandsupportsthemintheirefforttowardsmorerationalfasteningandassembly.Detailedtestreports,technicaladviceonsite,acknowledgedseminarsandtechnicalpublicationsshowourcontinuedcommitmenttoimpartourknowledge.

EJOT® APPLITEC test laboratory

Your system partner

EJOMAT® for fully-automated assembly

Modern PPS-systems lead to high reliability of supply times and short processing times

Logistics and Data Exchange

Itisouraimtokeepprocurementandwarehousingcostsaslowaspossiblebysimultaneouslyofferingproductavailabilityandquality.

Withregardstosimplifiedprocurementprocesses,EJOToffersavarietyofcostreducingproceduresandservices.Thecontinuedanalysisofourcustomersdemandsandadvancedlogisticsproceduresleadtohighavailabilityofourproducts.

Quality for Automated Assembly

Highlotpurityofthescrewsresultsinminimalmalfunctionsandhigheravailabilityofthemachines.Standardqualityisnotsufficientanymore.

ThegradeofpurityofferedbyEJOMAT®qualityis10timeshigherthantheusualstandardqualitywhichmeansincreasedavailabilityofassemblymachinesanddecreasedassemblydowntimecosts:

EJOMAT® Quality that pays for itself.

EJOT Sales Organisation

InadditiontoEJOTcompaniesthroughoutEurope,agrowingnumberoflicenseesinNorth&SouthAmericaandAsiaensu-restheglobalavailabilityofproductsandlocalsupport.

Contactdetailscanbefoundonourhomepagewww.ejot.com.

Page 9: EJOT EASYboss catalogue

®

EJOT® The Quality Connection 305-

E/2

/04.

13

Wedevelopinnovativefasteningsolutions…

n thread-formingscrewsforplastic

n thread-formingscrewsforlightmetal

n flowdrillscrewsforhigh-strengthsheetmetal

n threadformingscrewsformetal

n plasticassemblyelementsandclips

n multifunctionalfastenersandcold-formedparts

n foamedpartfasteners/non-metallightweightdesign

n metal-plasticcomponents

EJOT®fasteningsolutionsareapprovedinmanyindustries…

n automotiveindustryandsuppliersn electricalandelectronicindustry

n gardeningandforestryindustry

n telecommunicationsn leisureandsportinggoodsindustry

Wewillgladlysendyouourproductcatalogue.Ifyouhaveanyquestions,theEJOTapplicationengineerswillbegladtoanswerthem.

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