electric part-turn actuators - auma

Certificate Registration No.12 100/104 4269

Electric part-turn actuatorsSG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

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Part-turn actuators SG 03.3 – SG 04.3with AUMATIC AC 01.1 Operation instructions

Scope of these instructions: These instructions are valid for part-turn actuators of the type rangeSG 03.3 – SG 04.3 mounted with controls AUMATIC.These instructions are only valid for “clockwise closing”, i.e. driven shaftturns clockwise to close the valve.

Table of contents Page

1. Safety instructions 41.1 Range of application 41.2 Commissioning (electrical connection) 41.3 Maintenance 41.4 Warnings and notes 41.5 Further notes 4

2. Short description 4

3. Technical data 5

4. Transport and storage 7

5. Packaging 8

6. Fitting the ball handle/manual operation 86.1 Fitting the ball handle 86.2 Manual operation 8

7. Mounting to valve 8

8. Checking the end stops 98.1 Setting of end stop CLOSED 98.2 Setting of end stop OPEN 108.3 Setting values for mechanical end stops 10

9. Electrical connection 119.1 Connection with AUMA plug/socket connector 119.2 Heater 129.3 Motor protection 129.4 Remote position transmitter 129.5 Subsequent mounting of the controls 129.6 Type of seating 129.7 Fitting of the cover 12

10. Setting the limit switching 1310.1 Setting for end position CLOSED (black section) 1310.2 Setting for end position OPEN (white section) 14

11. Setting of mechanical position indicator 14

12. Test run 1512.1 Check whether type of seating is set correctly 15

13. Setting of the potentiometer (option) 16

14. Setting of electronic position transmitter RWG (option) 1614.1 Setting of 4-wire system 4 – 20 mA 17

15. Indication, operation and setting of the AUMATIC 1815.1 Change settings 1815.2 Password protection 1815.3 Factory setting 1815.4 Control and display elements 1815.4.1 The local controls 1815.4.2 LED indications 18

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Part-turn actuators SG 03.3 – SG 04.3Operation instructions with AUMATIC AC 01.1

Page15.5 General information about the menu design 1915.5.1 LCD contrast setting 1915.5.2 Navigation through the indications 1915.5.3 Group S: Status indications 2015.5.4 Group M: Menu indications 2115.5.5 Group D: Diagnosis indications 2415.6 Checking for software version 2415.7 Fieldbus interface 2415.8 Display indications and software parameters 2515.8.1 Status indications 2515.8.2 Menu indications 2715.8.3 Diagnosis indications 48

16. Operation modes and functions of the AUMATIC 5116.1 Operation mode OFF 5116.2 Operation mode LOCAL 5216.3 Operation mode REMOTE 5216.4 Operation mode EMERGENCY 5216.5 Operation mode SAFETY 5316.6 Signal relays 5416.7 Stepping mode 5416.8 Analogue position feedback 5516.9 Type of seating 5516.10 Push-to-run operation or self-retaining 5516.11 Intermediate positions 5616.12 Monitoring functions 5716.12.1 Motor protection (thermo monitoring) 5716.12.2 Exceeding the max. permissible number of starts or running time per hour 5716.12.3 Operating time monitoring 5816.12.4 Reaction monitoring 5816.13 Running indication (blinker) 5816.14 Logging of operating data 5816.15 Electronic name plate 5816.16 Release of the local controls (option) 59

17. Faults and warnings 5917.1 Faults 5917.2 Warnings 5917.3 Problems with position feedback/indication E2 (from actuator) 5917.4 LCD badly or not readable 5917.5 Actuator does not run 5917.6 Actuator does only operate from Local 6017.7 Actuator is not switched off by limit seating in direction CLOSE or OPEN 60

18. Fuses 60

19. Maintenance 61

20. Disposal and recycling 61

21. Service 61

22. Part-turn actuators SG 03.3 – SG 04.3 62

23. Spare parts list AUMATIC AC 01.1 64

24. Declaration of Conformity and Declaration of Incorporation 66Index 67Addresses AUMA offices and representatives 68

1. Safety instructions1.1 Range of application AUMA part-turn actuators are designed for the operation of industrial valves,

e.g. butterfly valves and ball valves.For other applications, please consult us. The manufacturer is not liable forany possible damage resulting from use in other than the designatedapplications. Such risk lies entirely with the user.Observance of these operation instructions is considered as part of thecontrols'/actuator's designated use.

1.2 Commissioning(electrical connection)

During electrical operation certain parts inevitably carry lethal voltages.Work on the electrical system or equipment must only be carried out by askilled electrician himself or by specially instructed personnel under thecontrol and supervision of such an electrician and in accordance with theapplicable electrical engineering rules.

1.3 Maintenance The maintenance instructions (refer to page 61) must be observed,otherwise a safe operation of the actuator is no longer guaranteed.

1.4 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries ordamage. Qualified personnel must be thoroughly familiar with all warningsand notes in these operation instructions.Correct transport, proper storage, mounting and installation, as well ascareful commissioning are essential to ensure a trouble-free and safeoperation.The following references draw special attention to safety-relevantprocedures in these operation instructions. Each is marked by theappropriate pictograph.This pictograph means: Note!"Note" marks activities or procedures which have major influence on thecorrect operation. Non-observance of these notes may lead toconsequential damage.This pictograph means: Electrostatically endangered parts!The printed circuit boards are equipped with parts which may be damagedor destroyed by electrostatic discharges. If the boards need to be touchedduring setting, measurement or for exchange, it must be assured thatimmediately before a discharge through contact with an earthed metallicsurface (e.g. the housing) has taken place.This pictograph means: Warning!"Warning" marks activities or procedures which, if not carried out correctly,can affect the safety of persons or material.

1.5 Further notes This pictograph means: Procedure may have been performed by valvemanufacturer!If actuators are delivered mounted to a valve, this step has been done in thevalve manufacturer's plant.Setting must be checked during commissioning!

2. Short description AUMA part-turn actuators type SG 03.3 – SG 04.3. have a modular design.The actuators are driven by an electric motor and controlled with theelectronic controls AUMATIC, which are included in the scope of supply.Manual operation is possible without change-over.The limitation of travel is realised via limit switches in both end positions.

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3. Technical data

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ApplicationPart-turn actuator Electrical operation of valves (e.g. butterfly valves and ball valves).Features and functionsType of duty (according to IEC 34-1) Short time duty S2 - 15 minMotors Standard: 1-phase AC motor

Option: 3-phase AC motorInsulation class F, tropicalizedMotor protection Standard: Thermoswitches

Option: PTC-thermistorsSelf-locking yesOperating times see tableSwing angle 90° (adjustable from 82° to 98°)Type of seating by limit switchingLimit switching Counter gear mechanism for end positions OPEN and CLOSED

Standard: Single switch (1 NC and 1 NO) for each end positionOption: Tandem switch (2 NC and 2 NO) for each end position, switches galvanicallyisolated

Torque switching not availableIntermediate positions (option) Electronic intermediate position switches, max. 2 switching points, adjustable

(only in combination with electronic position transmitter RWG 6020)Position feedback signal(options)

Precision potentiometerElectronic position transmitter RWG 6020, 0/4 – 20 mA, voltage supply 24 V DC

Mechanical position indicator Adjustable indicator disc with symbols OPEN and CLOSED, continuous indicationRunning indication (option) in combination with blinker transmitter possibleHeater in switch compartment Standard: Resistance type heater, 5 W, 24 V DC, internal supplyManual operation Manual drive for setting and emergency operation, handwheel does not rotate during

electric operationHandwheel lockable (option) YesElectrical connectionElectrical connection Standard: AUMA plug/socket connector with screw type connection

Option: Double sealed (double sealed plug/socket connector)Threads for cable glands Standard: 1 x M20x1.5, 2 x M25x1.5

Options: Pg-threadsNPT-threads

Terminal plan 1-phase AC motor: KMS B10101100 (basic version)3-phase AC motor: KMS A10101100 (basic version)

Valve attachmentValve attachment Dimensions according to EN ISO 5211Coupling Splined coupling for connection to the valve shaft,

part-turn actuator can be repositioned 4 x 90° on couplingStandard: Coupling without boreOptions: Machined coupling with bore and keyway, square bore or bore with two-flats

Service conditionsEnclosure protection accordingto EN 60 529

Standard: IP 67Option: IP 68

Corrosion protection Standard: KN Suitable for installation in industrial units, in water- or power plantswith a low pollutant concentration4)

Options: KS Suitable for installation in occasionally or permanently aggressiveatmosphere with a moderate pollutant concentration (e.g. inwastewater treatment plants, chemical industry)

KX Suitable for installation in extremely aggressive atmosphere withhigh humidity and high pollutant concentration

Ambient temperature Standard: –25 °C to +70 °CFinish coating Standard: two-component iron-mica combinationStandard colour AUMA silver-grey (similar to RAL 7037)Other informationReference documents Brochure SG 03.3 – SG 04.3

Dimension sheet SG 03.3 – SG 05.3Electrical data SG 03.3 – SG 04.3

Table 1: Part-turn actuator SG 03.3 – SG 04.3

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Electrical connection See page 11Supply voltage Refer to name plateWeight approx. 7 kgMotor controls Reversing contactorsExternal supply of the AUMATIC (option) 24 V DC +20 %/–15 %,

Basic version requires approx. 200 mA/with options max. 500 mAVoltage output 24 V DC, max. 100 mA (option: 115 V AC, max. 30 mA) (galvanically isolated from

internal voltage supply)Digital inputs(input signals)

OPEN - STOP - CLOSE - EMERGENCY, RELEASE 2)

Nominal voltage:Standard: 24 V DC, current consumption: approx. 10 mA per inputOption: 115 V AC, current consumption: approx. 15 mA per inputGalvanic isolation:Opto-isolators

Relay outputs(signals)see also page 30 ff

– Programmable signal relay for collective fault signal;Standard configuration:Phase failure (only for 3-ph AC), motor protection tripped

– 5 programmable signal relays;Standard configuration:End position CLOSED/end position OPEN/selector switch REMOTEFurther possible signals:Operation CLOSE/operation OPEN/actuator runs/motor protection tripped/selector switch LOCAL/selector switch OFF/intermediate position 1 to 4/fault signal/not ready REMOTE/phase failure (only for 3-ph AC)

Rating of signal contacts – Signal relay for collective fault signal:NO/NC contact max. 250 V AC, 5 A (resistive load)

– Signal relays:Standard: potential-free NO contacts with one common:

max. 250 V AC, 1 A (resistive load)Option: potential-free NO/NC contacts:

per relay max. 250 V AC, 5 A (resistive load)Analogue outputs – Actual position value 3) (galvanically isolated) E2 = 0/4 – 20 mA (load max. 500 Ω)Electronic timer 3) Start and end of stepping mode as well as ON and OFF time (1 up to 300

seconds) can be programmed individually for the directions OPEN and CLOSE.EMERGENCY operation command Programmable for selector switch position LOCAL and REMOTE or REMOTE only:

– End position OPEN, end position CLOSED, intermediate position, stop– By-pass of thermal protection 4)

4 electronic intermediatepositions 3)

Each intermediate position can be between 0 and 100 % .Behaviour of actuator and signal behaviour when reaching an intermediateposition adjustable.

Logging of operating datavia a resettable counter and a lifetimecounter.

– Total motor running time– Total number of cycles– Number of motor protection faults

Electronic name plate Order info– Commission number– KKS number (definition system for power plants)– Valve number– Plant numberProduct data– Product type– Works number of actuator– Works number of AUMATIC– Software version logic, hardware version logic– Date of final test– Wiring diagram, terminal planProject data– Project name– 2 customer fields, definable as required

1) Distance between actuator and AUMATIC max. 100 m2) Release of the local controls (option)3) Requires position transmitter (potentiometer or RWG) in actuator4) Not in combination with thermistors; for thermoswitches possible on request.

Table 2: Actuator controls AUMATIC type AC 01.1Integral controls AUMATIC type AC 01.1, for direct mounting to:Part-turn actuators AUMA NORM SG 03.3 – SG 04.3

4. Transport and storage .Transport to place of installation in sturdy packing..Do not attach ropes or hooks to the handwheel for the purpose of lifting byhoist.. If part-turn actuator is mounted on valve, attach ropes or hooks for thepurpose of lifting by hoist to valve and not to part-turn actuator..Store in well-ventilated, dry room..Protect against floor dampness by storage on a shelf or on a woodenpallet..Cover to protect against dust and dirt..Apply suitable corrosion protection agent to bright surfaces.

If part-turn actuators are to be stored for a long time (more than 6 months),the following points must be observed additionally:.Prior to storage: Protect bright surfaces, in particular the output drive parts

and mounting surface, with long-term corrosion protection agent..Check for corrosion approximately every 6 months. If first signs ofcorrosion show, apply new corrosion protection.

After mounting, connect part-turn actuator immediately to electrical mains,so that condensation is prevented by the heater.

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Service data– Service phone– Internet address– Service text

Monitoring and safetyfunctions

– Monitoring of the motor temperature (motor protection)– Reaction monitoring (programmable)3)

– Operating time (programmable)– Max. running time per hour (programmable)– Max. cycles per hour (programmable)– Internal diagnosis:

- Control of motor controls- Sub-assembly monitoring

Profibus DP interface (option) Profibus DP according to EN 50170– 2 analogue and 4 digital customer inputs, internal supply (24 V DC/max.

100 mA) via power supply unit of the AUMATIC possible (see "voltage output")– Programmable process representation– Profibus DP (V1) (option)– Fibre optic connection (option)– Redundant fibre optic connection (option)– Overvoltage protection (option)– Redundancy: 2 separate bus interfaces in the AUMATIC (option)For complete description see "Technical data actuator controls AUMATIC withProfibus DP interface".

Modbus interface (option) – 2 analogue and 4 digital customer inputs, internal supply (24 V DC/max.100 mA) via power supply unit of the AUMATIC possible (see "voltage output")

– Overvoltage protection (option)– Redundancy: 2 separate bus interfaces in the AUMATIC (option)– For complete description see "Technical data actuator controls AUMATIC with

Modbus interface".Setting/programming – Via menu and the push buttons and display of the local controls

(password-protected)– Via the programming software COM-AC (option)– Illuminated LC display, 4 lines with 20 characters each, plain text display

Local controls – Selector switch LOCAL-OFF-REMOTE, lockable– Push buttons OPEN-STOP-CLOSE-RESET– Illuminated LC display, 4 lines with 20 characters each, plain text display– Indication lights (programmable):

Standard configuration:End position CLOSED (yellow), torque fault CLOSE5) (red), motor protectiontripped (red), torque fault OPEN5) (red), end position OPEN (green)

– Running indication: Blinking indication lights OPEN/CLOSEAmbient temperature Refer to Technical Data Part-turn actuatorEnclosure protection acc. to EN 60529 Standard IP 67; Option: IP 683) Requires position transmitter (potentiometer or RWG) in actuator.5) Not available

5. Packaging Our products are protected by special packaging for the transport ex works.The packaging consists of environmentally friendly materials which caneasily be separated and recycled.For the disposal of the packaging material we recommend recycling andcollection centres.We use the following packaging materials:Wooden material boards (OSB)/cardboard/paper/PE film

6. Fitting the ball handle/manual operationTo avoid damage during transport, the ball handles are fitted to the inside ofthe handwheel. Prior to commissioning, the ball handle has to be fitted inthe correct position.

6.1 Fitting the ball handle .Remove cap nut..Pull out ball handle and re-insert incorrect position..Fasten with cap nut..Remove sticker from the hand wheel forfitting the ball handle.

6.2 Manual operation Manual operation is activated by turning the handwheel. A change-over isnot required. The handwheel does not rotate during motor operation.

Turning the handwheel during motor operation results inan extension or reduction of the operating time, dependingon the direction of rotation.

7. Mounting to valve .Prior to mounting the part-turn actuator must be checkedfor any damage..Damaged parts must be replaced by original spare parts..After mounting to valve, touch up any possible damagesto paint finish..For butterfly valves the recommended mounting position is end position

CLOSED.(Prior to mounting, bring the part-turn actuator to the mechanical end stopCLOSED by turning the handwheel clockwise)..For ball valves the recommended mounting position is end positionOPEN. (Prior to mounting, bring the part-turn actuator to the mechanicalend stop OPEN by turning the handwheel counter-clockwise)..Thoroughly degrease mounting faces of part-turn actuator and valve..Place coupling sleeve on to valve shaft and secure(refer to figure A2, detail A or B), ensure that dimensions X, Y and Z areobserved (refer to table 3)..Apply non-acidic grease at splines of coupling..Fit actuator so that fixing holes in actuator and valve mounting flange arein alignment.If necessary, move actuator up or down one tooth on the coupling.If required, turn handwheel a little in direction OPEN or CLOSE until holesalign to the threads..Ensure that the spigot (if provided) mates uniformly in the recess and thatthe mounting faces are in complete contact..Fasten the actuator with bolts of minimum quality 8.8 using lock washers.Fasten bolts crosswise to the appropriate torque according to table 3.

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2

1

3

4

Figure A1

Ball handle

Cap nut

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8. Checking the end stops

This check can only be performed on valves which are not yet mounted intoa pipeline.

8.1 Setting of end stop CLOSED .Check whether mechanical end position of the valve corresponds to themechanical end stop of actuator by turning at handwheel (clockwise forend position CLOSED). If necessary, remove screw plug (22.1, figure B1) and adjust mechanicalend stop at hex. socket head cap screw (21.1, figure B3). Turningclockwise results in smaller, turning counter-clockwise results in largerswing angles..Never remove the screws (21.2, figure B2 and 21.1,

figure B3) completely, because this will cause oil leakage..Observe dimension Tmin. (subclause 8.3).

.Check O-ring in screw plug and replace if damaged..Replace and fasten screw plug (22.1, figure B1).

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Figure B1

22.2 22.1

Type X max Y max Z max 8.8 TA [Nm]SG 03.3/04.3-F04 10 0 37 4 x M 5 6SG 03.3/04.3-F05 8 2 35 4 x M 6 11SG 03.3/04.3-F07 8 2 35 4 x M 8 25

Table 3

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A

X

B

Z

Y

Figure A2

Coupling

Valve

Grub screw

8.2 Setting of end stop OPEN The swing angle has been set in the factory to approx. 90° or to the swingangle stated in the order. An adjustment might be necessary if the end stopCLOSED has been re-adjusted..Check whether mechanical end position of the valve corresponds to the

mechanical end stop of actuator by turning at handwheel(counter-clockwise for end position OPEN). If necessary, remove screw plug (22.2, figure B2) and adjust mechanicalend stop at hex. socket head cap screw (21.2, figure B2)..Check O-ring in screw plug and replace if damaged..Replace and fasten screw plug (22.2).

8.3 Setting values for mechanical end stops

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TT m in .T min.T

Fig. B4: (top view) Fig. B5: (top view)

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Fig. B2: Setting end position OPEN Fig. B3: Setting end position CLOSED(top view) (top view)

21.2

22.2 22.1

21.1

The limitation of travel is realised via limit switches(page 13) in both end positions. For this reason the endstops of the actuator have to be set to a slightly larger swingangle (approx. by 2° larger) than the swing angle actuallyrequired by the valve.

9. Electrical connection Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.

AUMA part-turn actuators SG are operated via the controls AUMATICAC 01.1. The controls may either be mounted directly to the actuator or to aseparate wall bracket.

When installing the AUMATIC on a wall bracket, observe the following points:.For the connection of actuator and AUMATIC on wall bracket, use suitableflexible and screened connecting cables.(Connecting cables are available on request, see address list page 68)..The max. permissible cable length between actuator and the controlsAUMATIC is 100 m.

9.1 Connection with AUMA plug/socket connector.Check whether type of current, supply voltage and frequency correspondto motor data (refer to name plate at motor/AUMATIC)..Loosen bolts (26.01) (figure C2) and remove plug cover (26.0)..Loosen screws (26.2.5) and remove socket carrier (26.2) from plug cover(26.0).. Insert cable glands suitable for connecting cables..Enclosure protection IP 67 or IP 68 is only ensured if

suitable cable glands are used..Seal cable entries which are not used with suitable plugs.

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Fig.C1 Wall bracket (accessory)

Connecting cables to actuator

Fig. C2: Connection

26.0

26.01

26.2

26.2.5

Basic factory setting for 90° swing angle:Swing angle 1) SG 03.3/SG 04.3Dimension T (factory setting) mm 13.5Dimension Tmin.2) mm 91) By turning at the hex. socket head cap screw for end stop CLOSED or OPEN the end

position changes accordingly.The swing angle can be checked and set by using the dimension T.

2) If Tmin. is not reached, the gearing might be damaged.

For each turn of the hex. socket head cap screw, the setting of the endposition changes by:for clockwise turn approx.: 3.3°for counter-clockwise turn approx.: 2.4°

.Connect cables according to order related wiring diagram ACP . . . . Thewiring diagram applicable to the actuator is attached to the handwheel ina weather-proof bag, together with the operation instructions. In case thewiring diagram is not available, it can be obtained from AUMA (statecommission no., refer to name plate) or downloaded directly from theInternet (see page 67).

A special parking frame for protection against touching the bare contactsand against environmental influences is available (see address list page 68).

9.2 Heater AUMA part-turn actuators have a heater installed as standard. Unlessordered otherwise, the heater is internally supplied.

9.3 Motor protection In order to protect the motor against overheating a thermoswitch isembedded in the motor windings. The controls AUMATIC switch off themotor as soon as the max. permissible windings temperature is reached.The switch is connected again automatically after the motor has cooleddown to a temperature of approx. 90 °C Afterwards the actuator can beswitched on again.

9.4 Remote position transmitter For the connection of position transmitters (potentiometer, RWG) screenedcables must be used.

9.5 Subsequent mounting of the controls

To avoid malfunctions we recommend that in case ofsubsequent mounting of the AUMATIC on the actuator theelectrical interfaces are checked for compatibility.

9.6 Type of seating The limitation of travel is realised via limit switches in both end positions.A torque sensor is not available.

A torque seating is not permissible. The set type of seatingcan be checked via the parameters "OPEN POSITION" and"CLOSED POSITION" (page 27).

For further information regarding the type of seating see also page 55,subclause 16.9.

9.7 Fitting of the cover .After completion of the power supply connection, insert the socket carrier(26.2), see figure C2, page 11, into the plug cover (26.0) and fasten it withscrews (26.2.5)..Clean sealing faces at plug cover (26.0) and check whether O-ring is ingood condition. Apply a thin film of non-acidic grease (e.g. Vaseline) to thesealing faces..Replace plug cover (26.0) and fasten 4 bolts (26.01) evenly crosswise.

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Technical data Motorpowerconnections1) Protective earth Control pinsNo. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins/socketsMarking U1, V1, W1, U2, V2, W2 according to VDE 1 to 50Voltage max. 750 V – 250 VCurrent max. 25 A – 16 AType of customer connection Screws Screw for ring lug ScrewsCross section max. 6 mm2 6 mm2 2.5 mm2

Material:Pin/socket carrier Polyamide Polyamide PolyamideContacts Brass (Ms) Brass (Ms) Brass, tin plated or gold plated

(option)1) Suitable for copper wires. For aluminium wires contact AUMA.

Table 4: Technical data AUMA plug/socket connector

Fig. C3: Parking frame (accessory)

Parking frame

.Fasten cable glands firmly to ensure required enclosure protection.

10. Setting the limit switching.Take off cover at switch compartment..Pull off indicator disc (figure D). Open end spanner (approx. 14 mm) maybe used as lever.

These operation instructions are only valid for "clockwise closing", i.e. drivenshaft turns clockwise to close the valve.

10.1 Setting for end position CLOSED (black section).Turn handwheel clockwise until valve is closed..Turn handwheel approx. 1 turn in direction OPEN and then half a turn indirection CLOSED..Press down and turn setting spindle A (figure E1) with screw driver(5 mm) in direction of arrow, thereby observe switch cam B. While aratchet is felt and heard, the switch cam B moves 90° every time. Whenswitch cam B is 90° from the switch, continue turning slowly.When the switch cam B snaps and trips the switch, stop turning andrelease setting spindle.If you override the tripping point inadvertently (ratchet is heard after theswitch cam has snapped), continue turning the setting spindle in the samedirection and repeat the setting process.

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Figure D: Removing the indicator disc

Indicator disc

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Fig. E1

A D

EB

10.2 Setting for end position OPEN (white section).Turn handwheel counter-clockwise until valve is open..Turn handwheel approx. 1 turn in direction CLOSE and then half a turn indirection OPEN..Press down and turn setting spindle D (figure E1) with screw driver (5mm) in direction of arrow, thereby observe switch cam E. While a ratchetis felt and heard, the switch cam E moves 90° every time. When switchcam E is 90° from the switch, continue turning slowly.When the switch cam E snaps and trips the switch, stop turning andrelease setting spindle.If you override the tripping point inadvertently (ratchet is heard after theswitch cam has snapped), continue turning the setting spindle in the samedirection and repeat the setting process.

11. Setting of mechanical position indicator

.Place indicator disc on shaft..Move valve to end position CLOSED..Turn lower indicator disc (figure E2) until symbol CLOSED is inalignment with the mark on the cover (figure E3)..Move actuator to end position OPEN..Hold lower indicator disc in position and turn upper disc with symbolOPEN until it is in alignment with the mark on the cover.

Indicator disc rotates approximately 90° at full travel from OPEN to CLOSEDor vice versa.

If no optional components (clauses 13. to 15.) require setting:.Clean sealing faces at cover and housing; check whether O-ring is in goodcondition. Apply a thin film of non-acidic grease to the sealing faces..Replace cover on switch compartment and fasten bolts evenly crosswise.

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Fig. E2

Indicator disc

Fig. E3: Switch compartment cover

Mark

12. Test run12.1 Check whether type of seating is set correctly (see page 55, subclause 16.9)

Switching off in the end positions must be by limit seating.The type of seating can be set separately for direction CLOSE anddirection OPEN..Set selector switch to position OFF (0), figure G1..Select status indication S0:

Press push button briefly, if necessary several times.

Push x times brieflyuntil S0 appears

Check if end positions of the limit switching are set correctly:.Engage manual operation as described under clause 6.2 on page 8..Move actuator manually to the respective end position.

End position CLOSED reached: LED yellow: illuminatedIndication in display:CLOSED POSITION

End position OPEN reached: LED green: illuminatedIndication in display: OPEN POSITION

The LED signals described here are standard settings. Deviating from this,individual LED's can also signal another information (see page 18). If the end positions are not set correctly, the limit switching must be set

anew, as described on page 13.

When end positions are set correctly, perform a test run in motor operation,as described below..Set selector switch (figure G3) to position LOCAL (I).

.Operate actuator with push buttonsOPEN - STOP - CLOSE.

Actuator runs in direction CLOSE: LED yellow: blinkingIndication in display:RUNNING CLOSE

End position CLOSED reached: LED yellow: illuminatedIndication in display:CLOSED POSITION

Actuator runs in direction OPEN: LED green: blinkingIndication in display:RUNNING OPEN

End position OPEN reached: LED green: illuminatedIndication in display:OPEN POSITION

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C

Figure G1

CLOSED (yellow) OPEN (green)

OFF

Figure G2

Figure G3

13. Setting of the potentiometer (option)

For a position feedback from the actuator a potentiometer isrequired.

.Move valve to end position CLOSED..Take off cover at switch compartment..Pull off indicator disc..Turn potentiometer (R) counter-clockwise until stop is felt. End positionCLOSED corresponds to 0 %, end position OPEN to 100 %..Turn potentiometer (R) slightly back from the stop..Perform fine-tuning of the zero point at external setting potentiometer (forremote indication)..Press indicator disc on shaft and perform setting as described on page14, clause 11..Clean sealing faces at cover and housing; check whether O-ring is in goodcondition. Apply a thin film of non-acidic grease to the sealing faces..Fit and fasten switch compartment cover.

14. Setting of electronic position transmitter RWG (option)

– For an AUMATIC on wall bracket –

After mounting the part-turn actuator to the valve, check setting bymeasuring the output current (see subclause 14.1) and re-adjust, ifnecessary.

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Figure H

R

Terminal plans KMS _ _ _ _ R _/_ _4-wire system

Output current Ia 4 – 20 mASupply voltage Uv 24 V DC, ± 15 %

smoothedMax. input current I 25 mA at 20 mA

output currentMax. load RB 600 Ω

Table 5: Technical data RWG 6020

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14.1 Setting of 4-wire system 4 – 20 mA .Connect voltage for electronic position transmitter..Move valve to end position CLOSED..Take off cover at switch compartment..Pull off indicator disc..Connect ammeter for 0 – 20 mA to measuring points(MP1/MP2) (figure J).

The circuit (external load) must be connected (observemax. ext. load RB), or the appropriate poles at the AUMAplug/socket connector must be linked (refer to terminalplan), otherwise no value can be measured.

.Turn potentiometer (R, figure H) counter-clockwise until stop is felt..Turn potentiometer (R) slightly back from the stop..Turn trimmer potentiometer (R6 - "0") clockwise until output current startsto increase..Turn back potentiometer (R6 - "0") until a residual current of approx.0.1 mA is reached..Move valve to end position OPEN..Set trimmer potentiometer (R5 - "max.") to end value 16 mA..Move valve to end position CLOSED..Set potentiometer (R5 - "max.") from 0.1 mA to initial value 4 mA.This results in a simultaneous shift of the end value by 4 mA, so that therange is now 4 – 20 mA..Approach both end positions anew and check setting. If necessary, correctthe setting..Press indicator disc on shaft and perform setting as described on page14, clause 11..Clean sealing faces at cover and housing; check whether O-ring is in goodcondition. Apply a thin film of non-acidic grease to the sealing faces..Replace cover on switch compartment and fasten bolts evenly crosswise.

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Figure J

R6 “0”

MP1 (–)

R5 “max”

MP2 (+)

15. Indication, operation and setting of the AUMATICThe setting of the AUMATIC is done with the push buttons of the localcontrols (figure Q1).

15.1 Change settings To change the settings, the following steps are required:1) Set selector switch (figure Q1) to position OFF.2) Press push button and hold it for approx. 2 seconds until the group M0appears (see also page 21).3) Make selection: e.g. M0 "LANGUAGE/CONTRAST" and confirm selectionwith .

15.2 Password protection The settings of the AUMATIC are password-protected. In the factory, thefollowing password is set: 0000. If necessary, the password can be changed(enter password: page 22; change password: page 36).

15.3 Factory setting During the function test the AUMATIC is set according to the customer'srequirements and its details (comm. no., date of final test....) are stored inthe EEPROM (non-volatile memory) as factory settings. The AUMATIC canalways be reset to these factory settings (see "FACTORY SETTING",page 47).

15.4 Control and display elements

15.4.1 The local controls The push buttons on the local controls (figure Q1) have two functions,depending on the selector switch position:.Selector switch in position LOCAL:

Run commands OPEN - STOP - CLOSE and Reset.Selector switch in position OFF:Indication and change of parameters,indication of status and diagnosis information.Selector switch in position REMOTE :Indication of parameters,indication of status and diagnosis information

15.4.2 LED indications Five local LEDs (figure Q2) indicate different signals (see page 28,Parameter LED1 to LED 5 LOCAL CONTROLS.).

18


C

Selector switch: LOCAL-OFF-REMOTE

Push-buttons:

Function for Functionselector switch for selector switchin position LOCAL: in position OFF and REMOTE:

OPEN scroll/ change values

STOP scroll/ change values

CLOSE confirm selection

Reset C Escape

Figure Q1: Local controls

LED V1(yellow)

is illuminated Actuator is in end position CLOSEDis blinking Actuator runs in direction CLOSE (can be swit-

ched on or off via parameter “BLINKER” page 28)LED V2(red)

is illuminated Torque fault CLOSED1) (max. set torque was ex-ceeded before reaching the end position)

LED V3(red)

is illuminated Motor protection tripped

LED V4(red)

is illuminated Torque fault OPEN1) (max. set torque was excee-ded before reaching the end position)

LED V5(green)

is illuminated Actuator is in end position OPENis blinking Actuator runs in direction OPEN (can be switched

on or off via parameter “BLINKER” page 28)1) not available

Figure Q2

Lamp test After the supply voltage is connected a function test of the LEDs isautomatically performed. All 5 LEDs must be illuminated for at least3 seconds.

15.5 General information aboutthe menu design

The indications on the display are divided into 3 main groups:

1) group S = Status indications, 15.5.32) group M = Menu indications, see 15.5.43) group D = Diagnosis indications, see 15.5.5In the upper right corner of the display the group in which one is moving isindicated. See example figure S1, page 20: Group S = Status indications

15.5.1 LCD contrast setting .Either: Change setting via menu "LANGUAGE/CONTRAST" (see "Changesettings" below).Or: Press button in the status page S0 and hold it. After approx. 10 s(the above mentioned menus - groups S, M, D - are hereby skipped) thebrightness of the LCD display continuously changes from bright to darkand vice versa. When the button is released, the current brightness levelis saved under "CONTRAST".

15.5.2 Navigation through the indications(Selector switch in position OFF or REMOTE)

Scrolling within a group: .To scroll within a group (see subclause 15.5):Press push button "scroll" , . The triangles in the display showthe direction of the scrolling.

Confirm selection: .To reach a new menu or a subgroup:Load the new selection with the push button "Confirm selection" .

Select group S, M or D: After the AUMATIC is switched on, the status indication S0 is shown on thedisplay..Change from the group S (Status indications S0,S1,S2,S3) to the

group M (Menu indications):Press and hold it for approx. 2 seconds until the group M0 appears..Change from the group S (Status indications S0,S1,S2,S3) to thegroup D (Diagnosis indications):Press and hold it until the group D0 appears (menu indications M areskipped)..Change from any group M or D back to the group S0:Press push button briefly.

Show settings: .Set selector switch to position OFF or REMOTE..Select group M0..Make selection: e.g. M0 "LANGUAGE/CONTRAST" andconfirm selection with .. "Select "VIEW" and confirm with .

Change settings: .Set selector switch to position OFF..Select group M0..Make selection: e.g. M0 "LANGUAGE/CONTRAST" andconfirm selection with .. "Select "EDIT" and confirm with ..Enter password (see page 22 )..Change value.

Cancel process/back: .To cancel a process or to go back to the previous indication:Press push button .

19


C

C

C

C

C

15.5.3 Group S: Status indications The status indications (group S) show the current operation mode(see also page 51, clause 16.).

Status page S0 (figure S1-0): .Line 1 shows the current operation mode (page 51, clause 16.)..Line 2 shows the current run commands which are transmitted to theactuator via the local controls (push buttons) or via REMOTE..Line 3 shows the actuator position in % of the travel (0 % = actuator is inend position CLOSED, 100 % = Actuator is in end position OPEN). Is onlyindicated if a position transmitter (potentiometer or RWG) is installed inthe actuator..Line 4 shows the current status of the actuator, example: "OPENPOSITION" = Actuator is in end position OPEN, "RUNNING OPEN" =Actuator runs in position OPEN.

For further information regarding statuspage S0 see page 25.

Status page S1 (figure S1-1): .Faults are indicated here.

For further informationregarding status page S1 seepage 26.

Faults interrupt or prevent an operation(see pages 25,26 and 59).

20


OFF S0

RUNNING OPEN

S1

S2

FAULT IND.

NO FAULT

WARNING IND.

NO WARNING

E2 100%

S3NOT READY IND.

READY

Figure S1: Overview status indications

OFF S0

RUNNING OPEN

E2 100%Line 3: Actuator position

Line 1: Operation mode

Line 4: Actuator status

Line 2: Run commands

Figure S1-0

S1FAULT IND.

NO FAULT

Status page S2 (figure S1-2): .Warnings are indicated here.

For further information regarding statuspage S2 see page 26.

Warnings do not interrupt an operation, they only serveinformation purposes (see pages 25, 26 and 59).

Status indication S3(figure S1-3):

.Here the causes for the signal "NOT READY IND." are indicated.

For further informationregarding status page S3 seepages 26, 27.

The signal "NOT READY IND." shows that the actuator canin the current state not be controlled from REMOTE(see page 26).

For detailed information about the indications S0 to S3 see pages 25 to 26.

15.5.4 Group M: Menu indications The setting of the AUMATIC is done in the menu indications. Furthermorethe operating data and the electronic name plate are situated here..To change from the status indication (group S) to the menu indication

(group M):Press push button and hold it for approx. 2 seconds until the group M0appears..To go back to the status indications:Press push button briefly once.

The following example shows how to scroll within the menu indication andhow to select the subgroup "LANGUAGE/CONTRAST" (see page 27).

21


S2WARNING IND.

NO WARNING

S3NOT READY IND.

READY

C

C

OPEN S0

Status display

RUNNING OPEN

MAIN MENU M0

Press push-button “Escape” briefly once

E2 100%

LANGUAGE/CONTRAST

SETTINGS

OPERATIONAL DATA

Menu display

C

Press push-button “Escape” for 2 secondsCFigure S2: Menu indications

Enter password: To change the parameters, a password must first be entered, see figure S3.

.Before: Set selector switch to position OFF..Press push button and hold it for approx. 2 seconds untilthe group M0 appears..Make selection: e.g. group M0 "LANGUAGE/CONTRAST" or M1"SETTINGS" and confirm selection with .. "Select "EDIT" and confirm with ..Now: Enter password:

.Push button "scroll" increments the current number by one every timethe button is depressed (9 changes to 0)..Push button "scroll" decreases the current number by one every timethe button is depressed (0 changes to 9)..Push button "Confirm selection" changes to the next digit, or confirmsthe password after the last digit..With push button the process can be cancelled in case a wrongpassword has been entered.

The password can be changed via the menu indication "CHANGEPASSWORD" (page 36). In the factory, the following password is set: 0000.

If, after having entered a valid password, no input is received over a longerperiod of time (approx. 10 min) the AUMATIC reverts back to statusindication S0 automatically.

22


C

C

ENTER PASSWORD

0 * * *

:EDIT :OK C:ESC

1st step:Press push-button torelease1st digit

ENTER PASSWORD

5 * * *

:EDIT :OK C:ESC

2nd step: Press push-button toconfirm digit 1 andchange to next digit

ENTER PASSWORD

* * * 2

:EDIT :OK C:ESC

next steps:repeat step 1 and 2 for all 4 digits

last step:Confirm lastdigit with push-button or cancelwith push-button C

Figure S3: Password

MAIN MENU M0

LANGUAGE/CONTRAST

SETTINGS

OPERATIONAL DATA

MAIN MENU M1

LANGUAGE CONTRAST

SETTINGS

OPERATIONAL DATA

MAIN MENU

LANGUAGE CONTRAST

SETTINGS

OPERATIONAL DATA

M2

MAIN MENU

SETTINGS

OPERATIONAL DATA

EL. NAME PLATE

M3

MAIN MENU M4

OPERATIONAL DATA

EL. NAME PLATE

CONFIGURATION

Push-buttons onlocal controls

LANGUAGE/CONTRAST

VIEW

EDIT

M00

LANGUAGE/CONTRAST M01

VIEW

EDIT

VIEW M000

LANGUAGE

LCD CONTRAST

ENTER PASSWORD

0 * * *

:EDIT : OK C:ESC

CC

C

Example:

Subgroups: From the menu indications (group M) 5 subgroups can be selected:

M0 = LANGUAGE/CONTRAST (see page 27)M1 = SETTINGS (see also pages 27 to 42)M2 = OPERATIONAL DATA (see also pages 42,43)M3 = EL. NAME PLATE (see also page 43)M4 = CONFIGURATION (see also pages 44 to 47)

Settings M1: The group Settings (menu M1) contains parameters for actuator functions asfor example the type of seating, the failure behaviour, intermediate positionsor the positioner.

Operational data M2: The operating data (menu M2) provide information, e.g. about the runningtime, the number of starts etc.The analysis of these data provides valuable information regarding theoptimization of the actuator and valve. When this information is usedpurposefully, the actuator and valve are operated with care, e.g. through theaccording parameter setting.In case of fault, the logging of operating data makes a quick error diagnosispossible.

Electronic name plate M3:The electronic name plate (menu M3) provides information about the orderdata.

Information such as.Order data (M30).Product data (M31)are necessary for enquiries in the factory.

Project and user specific data are freely definable and can be entered bythe user..Project data (M32)

Service information as e.g. the Service phone number and the Internetaddress can be indicated here:.Service data (M33)

Configuration M4: The information contained in the CONFIGURATION - menu item SETUP(M41) can be read for enquiries in the factory.If the parameters are not set correctly, this can endanger the proper functionof the actuator. Therefore these settings must only be changed byauthorised service personnel.

For further information regarding the menu indications see pages 27 to 47,subclause 15.8.2, menu indication.

23


15.5.5 Group D: Diagnosis indicationsThe information contained in the diagnosis menu (see page 48) is onlyprovided for the AUMA service and for enquiries in the factory.

Change from the status indications (group S) to the diagnosis indications(group D):.Press push button and hold it until the group D0appears (menu

indications M are hereby skipped). (figure S4)..To go back to the status indications:Press push button briefly once.

The following subgroups can be selected from the main group D:

D0 = End position inputs DD = DP1 software versionD1 = Actuator signals DE = DP1 Bus statusD2 = Internal faults DF = Data via adaptive positionerD3 = Internal warningsD4 = Configuration faultsD5 = Logic hardware versionD6 = Logic software versionD7-D8 = Data via potentiometer or RWGDC = DP1 hardware version

For detailed information about the individual subgroups see page 48 ff.

15.6 Checking for software version After connecting the supply voltage, the software version is indicated forapprox. 3 seconds on the display.

Enquiries for the software version can also be placed via the electronicname plate (page 43, menu M3, "PRODUCT DATA").

15.7 Fieldbus interface In addition to the conventional option of parallel communication (a separatewire for each signal or command), a PROFIBUS interface (2 wires for allconnected devices) is also available.For the programming via fieldbus separate instructions are available.

24


C

C

OFF S0

RUNNING OPEN

Press push button“Escape” once

E2 100%

Main group D

C

Press push button“Escape” for approx. 5 s

C

END POS. INPUTS D0

PULL UP INPUTS

Figure S4: Diagnosis indications

Z 0 3 1 . 9 2 2 / 0 1 - x x

15.8 Display indications and software parameters

15.8.1 Status indications For indication and operation see page 19, subclause 15.5.2.

25


Indication VALUETEXT Note

S0 1st line:Operation mode

OFF The operation mode LOCAL - OFF - REMOTE is changedwith the selector switch.

RESTRICTED: The local controls of the AUMATIC have notbeen released yet. A release must be initiated externally viabus or input signal. See parameter “ENABLE LOCALMODE”, page 47.

LOCAL MODE

REMOTE MODE

FAILURE MODE

EMERGENCY MODE

RESTRICTED

2nd line:Run commands

OPEN The digital run commands (OPEN-STOP-CLOSE) can e.g.come from the local controls or from REMOTE.The run commands are only displayed as long as a com-mand is actually active.If several run commands are active simultaneously, thesignal ‘FAULT’ is given.

CLOSE

STOP

OPEN CLOSE

OPEN STOP

CLOSE STOP

OPEN STOP CLOSE

3rd line:Actuator position

E2######— Actual value of the actuator position (only in case of an actu-al value transmitter e.g. potentiometer or RWG)

4th line:Current status (onlyif no faults orwarnings haveoccurred).If faults or warningsoccur these signalsare indicated in the4th line.

RUNNING OPEN Actuator runs logically OPEN (remains set during operation pau-ses)

RUNNING CLOSE Actuator runs logically CLOSE (remains set during operationpauses)

OPEN POSITION End position OPEN reached

CLOSED POSITION End position CLOSED reached

FAULT A fault has occurred (fault signals stop the operation); seemenu S1

WARNING! A warning has occurred (warning signals do not influenceoperation and serve only information purposes); see menu S2

FAULTANDWARNING Faults as well as warnings have occurred.

NOT READY The actuator can not be operated from REMOTE.The actuator can only be operated via the local controls.

FLT + NR! Faults and the signal NOT READY have occurred.

WRN + NR! Warnings and the signal NOT READY have occurred.

FLT + WRN + NR! Faults, warnings and the signal NOT READY have occurred.

26



S1 FAULT IND. NO FAULT No fault has occurred

INTERNAL FAULT The internal diagnosis of the AUMATIC has discovered an in-ternal fault (detailed signals about internal faults see D2,page 48)

TORQUE FAULT(CLOSE

not available

TORQUE FAULT(OPEN)

not available

LOSS OF PHASE One phase missing; help: Connect phase. When externallysupplied with 24 V DC, the complete AC power supply mightbe missing, check and connect if necessary.

THERMAL FAULT Motor protection tripped; help: Cool down or performcool-down or perform reset with the push button “Reset” ofthe local controls. Check fuse F4.

CONFIG. FAULT The AUMATIC has not been configured correctly (detailedsignals about configuration faults see D4, page 49)

S2 WARNING IND. NO WARNING No warnings have occurred

OPERATIONTIME The set operating time for an operation between end positionOPEN and end position CLOSED has been exceeded (seeparameters MONITOR TRIGGERS, menu M40). Help: Setoperating time according to the real operating time, check ifend position switches trip correctly, check actuatormechanics.

STARTS/DUTY The set value for max. cycles/h or max. running time/h havebeen exceeded. Help: Check modulating behaviour, increasedead time, reduce number of nominal value changes.

INTERNAL FEED-BACK

Position transmitter (Potentiometer or RWG) is not standardi-sed. Help: Run actuator to both limit end positions OPEN andCLOSED subsequently

INTERNAL WARNING The internal diagnosis of the AUMATIC has discovered an in-ternal warning (detailed signals about internal warnings seeD3, page 49)

FEEDBACKE2LOSS Signal interruption of the position transmitter. Check signal andwiring of the position transmitter (potentiometer or RWG). Thesignal check can be done in the diagnosis pages D7 or D8.The setting FEEDBACK E2 (M4101) may not correspond tothe wiring diagram.

TORQUEE6LOSS Not available

S3 NOT READY IND. READY Actuator can be operated from REMOTE.

Faults and Warnings: See page 59, clause 17.

15.8.2 Menu indications Parameters with the wild card "x" in the submenu can beindicated and changed:x = 0 : indicate only (grey background)x = 1 : indicate and change (white background)

(only possible in selector switch position OFF)To change a parameter, a password must first be entered (see page 22).

27


Subgroup Parametername

Sub-menu

Standardvalue

Min/Max

Valuetext Note

M0 LANGUAGE/CONTRAST

LANGUAGE/CONTRAST

LANGUAGE M0X0 0 0 GERMAN LCD language

1 ENGLISH

LCD CONTRAST M0X1 80 0 LCD contrast (percent), the higherthe value, the darker the display(see page 19)

100

M1 SETTINGS

M11 SEATINGMODE

OPEN POSITION M11X0 0 0 LIMIT Switching off in end positions(only limit seating permitted)(see page 55, subclause 16.9)

1 TORQUE

CLOSEDPOSITION

M11X1 0 0 LIMIT

1 TORQUE

M13 LOCALCONTROLS

MAINTAINEDLOCAL

M13X0 3 0 OFF Push-to-run operation or self-retaining in operation modeLOCALPush-to-run = OFF(see page 55, subclause16.10)

1 OPEN

2 CLOSED

3 OPEN + CLOSE(STOP)

4 OPEN + CLOSE(NO STOP)


S3 NOT READY IND. CLEAR STATE Only for actuators with Profibus DP interface:The actuator has received a GC CLEAR telegram. In thisstate the actuator can not be operated from REMOTE. Help:Send GC OPERATE.

NOT REMOTE Selector switch not in position REMOTE. Help: Set selectorswitch to position REMOTE

WRONG COMMAND Only for actuators with bus interface: Several run commandswere received simultaneously (e.g. OPEN and CLOSE) orthe max. nominal value has been exceeded.

28



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M13 LOCALCONTROLS

BLINKER M13X1 2 0 OFF Blinker(see page 58, subclause 16.13)1 LIT IN MIDPO-

SITION

2 OFF IN MIDPO-SITION

LED 1 LOCALCONTROLS

M13X2 30 0 NOT USED Signal assignment for LED V1 onlocal controls(see also page 18)

1 CLOSEDPOSITION

2 OPENPOSITION

3 RUNNINGCLOSE

4 RUNNING OPEN

5 ACTUATORMOVING

6 LSC (WSR)

7 LSO (WOEL)

8 TSC (DSR) not available

9 TSO (DOEL) not available

10 THERMO FAULT

11 TORQUE FAULT(CLOSE)

not available

12 TORQUE FAULT(OPEN)

not available

13 TORQUE FAULT(GEN.)

not available

14 SETPOINT E1LOSS

15 FEEDBACK E2LOSS

16 SPEED E3 LOSS

17 TORQUE E6LOSS

not available

18 WARNINGOPER. TIME

19 WARNINGSTARTS/RUN

20 LOCAL SW. PO-SITION

21 REMOTE SW.POSITION

29



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M13 LOCALCONTROLS

LED 1 LOCALCONTROLS

M13X2 30 22 OFF SW.POSITION

23 REMOTE MODE

24 SETPOINTMODE

25 INTERMED.POS. 1

26 INTERMED.POS. 2

27 INTERMED.POS. 3

28 INTERMED.POS. 4

29 STEPPINGMODE

30 CLOSINGBLINK

31 OPENINGBLINK

32 FAULT IND.

33 WARNING IND.

34 NOT READYIND.

35 SETPOINTREACHED

36 LOSS OFPHASE

37 I/O1 ANALOGIN2 LOSS


LED 2 LOCALCONTROLS

M13X3 11 0-38 Signal assignment for LEDsV2 to V5 on local controls(see also page 18)

Value texts 0-38 as parameterLED 1 LOCAL CONTROLSpage 28.

LED 3 LOCALCONTROLS

M13X4 10 0-38

LED 4 LOCALCONTROLS

M13X5 12 0-38

LED 5 LOCALCONTROLS

M13X6 31 0-38

M14 I/O 1 MAINTAINEDREMOTE

M14X0 0 0 OFF Push-to-run operation or self-re-taining in operation modeREMOTEPush-to-run = OFF(see page 55, subclause 16.10)

1 OPEN

2 CLOSED

3 OPEN + CLOSE(STOP)

4 OPEN + CLOSE(NO STOP)

30



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M14 I/O 1 ALARM CONTACT M14X1 2 0 FAULT GROUP 1 Fault + Not ready

1 FAULT GROUP 2 not available

2 FAULT GROUP 3 Fault


4 FAULT GROUP 5 Fault + Not ready + Warning

5 FAULT GROUP 6 Fault + Not ready without thermofault


7 FAULT GROUP 8 Fault without thermal fault


9 FAULTGROUP10 Fault + Not ready + Warningswithout thermal fault

OUTPUTCONTACT 1

M14X2 2 0 NOT USED Relay is not operated

1 CLOSED POSI-TION

Signal LSC (WSR)

2 OPENPOSITION

Signal LSO (WOEL)

3 RUNNINGCLOSE Actuator runs CLOSE

4 RUNNING OPEN Actuator runs OPEN

5 ACTUATORMOVING

Actuator is running from LOCAL,REMOTE or in manual operation(without position transmitter onlythe LOCAL or REMOTE operati-on is indicated).

6 LSC (WSR) Limit switch CLOSE operated

7 LSO (WOEL) Limit switch OPEN operated

8 TSC (DSR) not available

9 TSO (DOEL) not available

10 THERMALFAULT

Motor protection has tripped(reset may be necessary)


not available


not available


not available

14 SETPOINT E1LOSS

Nominal value signal is by 0.3 mAlower than the lowest value pro-grammed

15 FEEDBACK E2LOSS

Actual position signal is by 0.3 mAlower than the lowest value pro-grammed

31



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M14 I/O 1 OUTPUTCONTACT 1

M14X2 2 16 SPEED E3 LOSS not available

17 TORQUE E6LOSS

not available


The programmed max. operatingtime for an OPEN-CLOSE opera-tion has been exceeded


The max. number of cycles/h ormax. running time/h has beenexceeded.


Selector switch in positionLOCAL


Selector switch in positionREMOTE

22 OFF SW.POSITION

Selector switch in position OFF

23 REMOTE MODE Operation mode REMOTE active

24 SETPOINTMODE

Operation mode SETPOINT active

25 INTERMED.POS. 1

Signalising of the intermediatepositions 1 to 4.Signal behaviour according toparameters “POS.1 CONTROL”to “POS.4 CONTROL”, pages 34to 36)

26 INTERMED.POS. 2

27 INTERMED.POS. 3

28 INTERMED.POS. 4

29 STEPPINGMODE

Programmed stepping range (pa-rameter “START STEP”, “STOPSTEP”, page 33) has beenreached

30 CLOSINGBLINK

The signal curve is according tothe optical signal end positionCLOSED or end position OPENat the local controls, includingthe programmed blinker signal

31 OPENINGBLINK

32 FAULT IND. Faults; include: Internal faults(see menu D2), torque faults,phase failure, thermal faults

33 WARNING IND. Warnings, include: Operatingtime warning, warning starts/run,no reference operation, internalwarnings and signal interruptions

34 NOT READYIND.

Selector switch not REMOTE, in-correct run command

35 SETPOINTREACHED

Actuator is in nominal position

32



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M14 I/O 1 OUTPUT CONTACT1

M14X2 2 36 LOSSOFPHASE One phase is missing


Signal interruption of the parallelinterface analogue input 2


Signal interruption of the parallelinterface analogue input 1

OUTPUT CONTACT2

M14X3 1 0-38 see output contact 1

OUTPUT CONTACT3

M14X4 21 0-38

OUTPUT CONTACT4

M14X5 11 0-38

OUTPUT CONTACT5

M14X6 12 0-38

M15 FAILUREMODE

FAILURE BEHA-VIOUR

M15X0 0 0 OFF Failure mode is switched off

1 GOOD SIGNALFIRST

See page 53, subclause 16.5

2 FAILIMMEDIATE

DELAY TIME M15X1 3.0 0 Delay time (in s)see page 53, subclause 16.51200.0

FAILUREPOSITION

M15X2 0 0 FAIL AS IS Behaviour of the actuator in caseof a failure (see page 53)1 FAIL CLOSE

2 FAIL OPEN

3 FAILTOPRESET

PRESETPOSITION

M15X3 0 0 Position (in percent) at which theactuator stops100.0

FAILURESOURCE

M15X4 1 0 SETPOINT E1 Failure source

1 E1 OR E2FEEDBACK

2 BUSINTERFACE Only with bus interface

M16 EMERGENCYMODE

EMERGENCYBEHAVIOUR

M16X0 0 0 OFF Emergency operation is switchedoff

1 GOOD SIGNALFIRST

see page 52, subclause16.4

2 ACTIVE IMME-DIATE

EMERGENCYPOSITION

M16X1 0 0 FAIL AS IS Behaviour of the actuator in caseof an emergency operation (seepage 53)

1 FAIL CLOSE

2 FAIL OPEN

3 FAILTOPRESET

EMERG. SEL. M16X2 0 0 REMOTE ONLY Emergency operation only fromREMOTE or also from LOCAL1 REMOTE AND

LOCAL

EMERGENCYBY-PASS

M16X3 0 0 NONE No by-pass

1 THERMAL Thermo signal (motor protection)by-passed (see also page 53)

33



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M16 EMERGENCYMODE

EMERGENCYBY-PASS

16X3 0 2 TORQUE not available

3 THERMAL ANDTORQUE

not available

PRESETPOSITION

M16X4 0 0 Emergency position (in percent)for setting “FAIL TO PRESET”100.0

M17 STEPPINGMODE

DIRECTIONOPEN

M17X0 0 0 OFF Stepping mode in directionOPEN (see page 54, subclau-se16.7)

1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

ON TIME OPEN M17X1 10 1.0 Running time (in s) in directionOPEN300.0

OFF TIME OPEN M17X2 50 1.0 Pause time (in s) in directionOPEN300.0

START STEPOPEN

M17X3 0 0.0 Start of stepping mode in directi-on OPEN (in percent of the tra-vel)

99,9

STOP STEPOPEN

M17X4 1000 1,0 End of stepping mode in directi-on OPEN (in percent of the tra-vel)

100.0

DIRECTIONCLOSE

M17X5 0 0 OFF Stepping mode in directionCLOSE (see page 54,subclause 16.7)

1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

ON TIME CLOSE M17X6 10 1.0 Running time (in s) in directionCLOSE300.0

OFF TIMECLOSE

M17X7 50 1.0 Pause time (in s) in directionCLOSE300.0

START STEPCLOSE

M17X8 1000 1.0 Start of stepping mode in directi-on CLOSE (in percent of the tra-vel)

100.0

STOP STEPCLOSE

M17X9 0.0 End of stepping mode in directi-on CLOSE (in percent of the tra-vel)

99.9

M18 MONITORTRIGGERS

MAX.STARTS/HOUR

M18X0 1200 0 Monitoring of time during whichactuator is switched on; settingmax. cycles/h

1800

MAX. DUTYCYCLE

M18X1 0 0 15 MIN Monitoring of time during whichactuator is switched on; settingmax. running time/h

1 30 MIN

2 24 MIN

MAX. RUN TIME M18X2 900 4 max. operating time (s)

36000

34


1) Only for actuators with Profibus DP 2) Only for actuators with Modbus


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M1B PROFIBUSDP1)

SLAVE ADDRESS M1BX0 2 0 DP slave address

125REDUNDANCY M1BX1 0 0 OFF DP bus redundancy

1 ON,TX:ACTIVECHANNEL

2 ON,TX:BOTHCHANNELS

CHANNEL CHECKTIME

M1BX2 5.0 5.0 Channel check time (in s)

600.0

M1C INTERMED.POSITIONS

POS.1 M1CX0 0 0.0 Position (in percent) of the inter-mediate position 1100.0

POS.1:BEHAVIOUR

M1CX1 0 0 NO STOP Operation behaviour upon rea-ching the intermediateposition 1 (see also page 56,subclause16.11)

1 STOP OPENINGDIR.

2 STOP CLOSINGDIR.

3 STOP BOTHDIR.

POS.1:SELECTOR SW.

M1CX2 0 0 OFF Switch off intermediate position 1or assign it to a specific operati-on mode

1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

POS.1:CONTROL

M1CX3 0 0 NOT USED Signal behaviour in intermediateposition 1 (see also page 56,subclause 16.11)

1 C_ _ _ POS¯¯¯O

2 C_ _ _ POS¯¯¯O

3 C_ _ _ POS¯¯¯O


POS2:BEHAVIOUR

M1CX5 0 0 NOSTOP

Operation behaviour upon rea-ching the intermediateposition 2 (see also page 56,subclause 16.11)

35



Sub-menu

Standardvalue

Min/Max

Valuetext Note


POS2:BEHAVIOUR

M1CX5 0 1 STOP OPENINGDIR.

2 STOP CLOSINGDIR.

3 STOP BOTHDIR.

POS2:SELECTOR SW.

M1CX6 0 0 OFF Switch off intermediate position 2or assign it to a specific operati-on mode.

1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

POS2:CONTROL

M1CX7 0 0 NO STOP Signal behaviour in intermediateposition 2 (see also page 56,subclause 16.11)

1 C_ _ _ POS¯¯¯O

2 C¯¯¯POS_ _ _ O

3 C_ _ _ POS_ _ _ O


POS3:BEHAVIOUR

M1CX9 0 0 NO STOP Operation behaviour upon rea-ching the intermediateposition 3 (see also page 56,subclause 16.11)

1 STOP OPENINGDIR.

2 STOP CLOSINGDIR.

3 STOP BOTHDIR.

POS3: SELEC-TOR SW.

M1CXA 0 0 OFF Switch off intermediate position 3or assign it to a specific operati-on mode.

1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

POS3:CONTROL.

M1CXB 0 0 NOT USED Signal behaviour in intermediateposition 3 (see also page 56,subclause 16.11)

1 C_ _ _ POS¯¯¯O

2 C_ _ _ POS¯¯¯O

3 C_ _ _ POS¯¯¯O

POS.4 M1CXC 0 0.0 Position (in percent) of the inter-mediate position 4100.0

POS4:BEHAVIOUR

M1CXD 0 0 NO STOP Operation behaviour upon rea-ching the intermediateposition 4 (see also page 56,subclause 16.11)

1 STOP OPENINGDIR.

2 STOP CLOSINGDIR.

3 STOP BOTHDIR.

36




Sub-menu

Standardvalue

Min/Max

Valuetext Note


POS4:SELECTOR SW.

M1CXE 0 0 OFF Switch off intermediate position 4or assign it to a specific operati-on mode.

1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

POS4:CONTROL

M1CXF 0 0 NOT USED Signal behaviour in intermediateposition 4 (see also page 56,subclause 16.11)

1 C_ _ _ POS¯¯¯O

2 C_ _ _ POS¯¯¯O

3 C_ _ _ POS¯¯¯O

M1D CHANGEPASSWORD

PASSWORD M1DX0 0 0 Password (see also page 22);can only be viewed and changedafter having entered the currentlyvalid password

1999

M1E PROFIBUSDP21)

SLAVE ADDRESS M1EX0 2 0 Slave address of theDP2 sub-assembly125

REDUNDANCY M1EX1 0 0 OFF DP2 bus redundancy

1 ON,TX:ACTIVECHANNEL


CHANNEL CHECKTIME

M1EX2 5,0 5,0 DP2 channel check time (in s)

600.0

M1F MODBUS 12) BAUD RATE M1FX1 5 0 300 BAUD Modbus 1: Baud rate selection

1 600 BAUD

BAUD RATE M1FX1 5 2 1200 BAUD Modbus 1: Baud rate selection

3 2400 BAUD

4 4800 BAUD

5 9600 BAUD

6 19200 BAUD

7 38400 BAUD

PARITY M1FX2 1 0 NO, 2 STOP-BITS

Modbus 1: Parity selection

1 EVEN, 1 STOP-BIT

2 ODD, 1 STOP-BIT

CONNECT-CONTROL TIME

M1F03 3,0 1,0 Modbus 1: connection controltime (in s)25,5

SLAVE ADDRESS M1FX4 247 1 Modbus 1: Slave address

247REDUNDANCY M1FX5 0 0 OFF Modbus 1: Redundancy behav-

iour1 ON,TX:ACTIVECHANNEL

37




Sub-menu

Standardvalue

Min/Max

Valuetext Note

M1F MODBUS 12) REDUNDANCY M1FX5 2 ON,TX: BOTHCHANNELS

CHANNEL CHECKTIME

M1FX6 5,0 0.0 Modbus 1: Channel check time(in s)25,5

T-OFFPROC.IMG.OUT

M1F07 0.3 0,1 Modbus 1: Dead time processrepresentation output (in ms)25,5

SIZE OFPROC.IMG.OUT

M1F08 6 0 Modbus 1: Length of the processrepresentation output64

SIZE OFPROC.IMG.IN

M1F09 18 0 Modbus 1: Length of the processrepresentation input64

M1G MODBUS 22) BAUD RATE M1GX1 5 0 300 BAUD Modbus 2: Baud rate selection

1 600 BAUD

2 1200 BAUD

3 2400 BAUD

4 4800 BAUD

5 9600 BAUD

6 19200 BAUD

7 38400 BAUD

PARITY M1GX2 1 0 NO, 2 STOP-BITS

Modbus 2: Parity selection

1 EVEN, 1 STOP-BIT

2 ODD, 1 STOP-BIT

CONNECT-CONTROL TIME

M1G03 3.0 0.1 Modbus 2: connection controltime (in s)25.5

SLAVE ADDRESS M1GX4 247 1 Modbus 2: Slave address

247REDUNDANCY M1GX5 0 0 OFF Modbus 2: Redundancy behav-

iour1 ON,TX:ACTIVECHANNEL

2 ON,TX: BOTHCHANNELS

CHANNEL CHECKTIME

M1GX6 5.0 0.0 Modbus 2: Channel check time(in s)25.5

T-OFFPROC.IMG.OUT

M1G07 0.3 1 Modbus 2: Dead time processrepresentation output (in ms)255

SIZE OFPROC.IMG.OUT

M1G08 6 0 Modbus 2: Length of the processrepresentation output64

SIZE OFPROC.IMG.IN

M1G09 18 0 Modbus 2: Length of the processrepresentation input64

38


1) Only for actuators with Profibus DP 2) Only for actuators with Modbus3) Configuration of the process representation of the first bus sub-assembly: For Profibus DP these parameters are determined in the

GSD file, for Modbus default values are assigned to them which can not be changed.


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M1H IN-PROC-IMAGE 13)

BYTE ORDERPATTERN

M1HX0 0 0 Selection from 4 process repre-sentations3

BYTE 5.0CONFIG.

M1HX1 1 0 NOT USED Designation of the freely defina-ble bit 0 in process representati-on

1 CLOSED POSI-TION

2 OPENPOSITION

3 RUNNINGCLOSE

4 RUNNING OPEN

5 ACTUATORMOVING

6 LSC (WSR)

7 LSO (WOEL)

8 TSC (DSR)

9 TSO (DOEL)

10 THERMALFAULT


not available


not available


not available

14 SETPOINT E1LOSS

15 FEEDBACK E2LOSS

16 SPEED E3 LOSS not available

17 TORQUEE6LOSS not available





22 OFF SW. POSI-TION

23 REMOTE MODE

24 SETPOINTMODE

25 INTERMED.POS. 1

26 INTERMED.POS. 2

39





Sub-menu

Standardvalue

Min/Max

Valuetext Note


BYTE 5.0CONFIG.

M1HX1 1 27 INTERMED.POS. 3

28 INTERMED.POS. 4

29 STEPPINGMODE

30 CLOSINGBLINK

31 OPENINGBLINK

32 FAULT IND.

33 WARNING IND.

34 NOT READYIND.

35 SETPOINTREACHED

36 LOSS OFPHASE



39 SELECTOR NOTREMOTE

40 WRONGCOMMAND

41 INTERNALFAULT

42 PE-FAULT

43 INTERNALFEEDBACK

44 INTERNALWARNING

45 CHANNEL 2 AC-TIVE

46 RUNNING LO-CAL

47 RUNNING RE-MOTE

48 RUNS WITHHANDHWL

49 PROPORTIONALRUNNING

50 PHYS. DRIVEBREAK

40





Sub-menu

Standardvalue

Min/Max

Valuetext Note


BYTE 5.0CONFIG.

M1HX1 1 51 CLEAR-STATUS

52 DIG.IN 1 BUS1

53 DIG.IN 2 BUS1

54 DIG.IN 3 BUS1

55 DIG.IN 4 BUS1

BYTE 5.1CONFIG.

M1HX2 2 0-55 Configuration 0 to 55Value text as parameterBIT0 CONFIGURATION,page 38 ff

BYTE 5.2CONFIG.

M1HX3 21 0-55

BYTE 5.3CONFIG.

M1HX4 11 0-55

BYTE 5.4CONFIG.

M1HX5 12 0-55

BYTE 5.5CONFIG.

M1HX6 36 0-55

BYTE 5.6CONFIG.

M1HX7 34 0-55

BYTE 5.7CONFIG.

M1HX8 2 0 FAULT GROUP 1 Configuration fault byte 5 bit 7process representation1 FAULT GROUP 2

2 FAULT GROUP 3

3 FAULT GROUP 4

4 FAULT GROUP 5

5 FAULTGROUP 6

6 FAULT GROUP 7

7 FAULT GROUP 8

8 FAULT GROUP 9

9 FAULTGROUP10

ANALOGUEVALUES DP

M1HX9 1 0 0-100PER CENT

Coding of the DP transmissionvalues (percent/per milswitch-over)1 0-1000

PER MIL


41



GSD file, for Modbus default values are assigned to them which can not be changed.4) Configuration of the process representation of the second bus sub-assembly: For Profibus DP these parameters are determined in the



Sub-menu

Standardvalue

Min/Max

Valuetext Note


BYTE 6.0CONFIG.

M1HXA 50 0-55 Configuration of the freely defi-nable byte 2 bit 0 to bit 7 in pro-cess representation.Value texts from 0 to 55 asparameter BIT0CONFIGURATION,page 38 ff

BYTE 6.1CONFIG.

M1HXB 49 0-55

BYTE 6.2CONFIG.

M1HXC 29 0-55

BYTE 6.3CONFIG.

M1HXD 0 0-55

BYTE 6.4CONFIG.

M1HXE 5 0-55

BYTE 6.5CONFIG.

M1HXF 78 0-55

BYTE 6.6CONFIG.

M1HXG 47 0-55

BYTE 6.7CONFIG.

M1HXH 46 0-55

M1I IN-PROC-IMAGE 24)

BYTE ORDERPATTERN

M1IX0 0 0 Selection from 4 process repre-sentations3

BYTE 5.0CONFIG.

M1IX1 1 0-55 Configuration of the freely defi-nable bits (bit 0 to bit 6) in pro-cess representation 2Value texts from 0 to 55 asparameter BIT0 CONFIG.,page 38 ff

BYTE 5.1CONFIG.

M1IX2 2 0-55

BYTE 5.2CONFIG.

M1IX3 21 0-55

BYTE 5.3CONFIG.

M1IX4 11 0-55

BYTE 5.4CONFIG.

M1IX5 12 0-55

BYTE 5.5CONFIG.

M1IX6 36 0-55

BYTE 5.6CONFIG.

M1IX7 34 0-55

BYTE 5.7CONFIG.

M1IX8 2 0 FAULT GROUP 1 Configuration fault byte 5 bit 7process representation1 FAULT GROUP 2

2 FAULT GROUP 3

3 FAULT GROUP 4

4 FAULT GROUP 5

5 FAULT GROUP 6

6 FAULT GROUP 7

7 FAULT GROUP 8

8 FAULT GROUP 9

9 FAULTGROUP10

42



GSD file, for Modbus default values are assigned to them which can not be changed.4) Configuration of the process representation of the second bus sub-assembly: For Profibus DP these parameters are determined in the



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M1I IN-PROC-IMAGE 24)

ANALOGUEVALUES DP

M1IX9 1 0 0-100 PERCENT

Coding of the DP2 transmissionvalues (percent/per milswitch-over)1 0-1000 PER

MIL

BYTE 6.0CONFIG.

M1IXA 50 0-55 Configuration of the freely defi-nable byte 2 bit 0 to bit 7 in pro-cess representation 2 (for bus 2interface).Value texts from 0 to 55 as para-meter BIT0 CONFIG., page 38ff

BYTE 6.1CONFIG.

M1IXB 49 0-55

BYTE 6.2CONFIG.

M1IXC 29 0-55

BYTE 6.3CONFIG.

M1IXD 0 0-55

BYTE 6.4CONFIG.

M1IXE 5 0-55

BYTE 6.5CONFIG.

M1IXF 78 0-55

BYTE 6.6CONFIG.

M1IXG 47 0-55

BYTE 6.7CONFIG.

M1IXH 46 0-55

M1J REACTIONMONITORING

REACTION TIME M18X3 7.0 1.0 Reaction monitoring time(in s), see also page 5815.0

M2 OPERATIONAL DATA

TOTAL MOTORRUNTIME

M200 0 Motor running time in the com-plete lifetime

MOTOR RUNTIME M2X1 0 reset to 0 possibleTOTAL STARTS M202 0 Number of cycles in the comple-

te lifetimeSTARTS M2X3 0 reset to 0 possibleTOTAL TSCSTOPS

M204 0 not available

LSC STOPS M2X5 0 not availableTOTAL LSCSTOPS

M206 0 Number of limit switch trippingsin direction CLOSE

LSC STOPS M2X7 0 reset to 0 possibleTOTAL TSOSTOPS

M208 0 not available

TSO STOPS M2X9 0 not availableTOTAL LSOSTOPS

M20A 0 Number of limit switch trippingsin direction OPEN

LSO STOPS M2XB 0 reset to 0 possible

43



Sub-menu

Standardvalue

Min/Max

Valuetext Note

TOTAL TSCFAULTS

M20C 0 not available

TSC FAULTS M2XD 0 not availableTOTAL TSOFAULTS

M20E 0 not available

TSO FAULTS M2XF 0 not availableTOTAL THERMALFLT.

M20G 0 Number of thermal faults (motorprotection)

THERMALFAULTS

M2XH 0 reset to 0 possible

TOTAL WRN.STARTS /RUN1

M20I 0 Total of all time sections duringwhich a starts/running time war-ning was signalled (see page 57)

WRN.STARTS/RUN1

M2XJ 0 reset to 0 possible (see page 57)

TOTAL WRN.STARTS /RUN2

M20K 0 Max. time section during which astarts/running time warning wassignalled (see page 57)

WRN.STARTS/RUN2

M2XL 0 reset to 0 possible (see page 57)

TOTAL NO.POWER ON

M20M 0 Number of starts in the completelifetime

NO. POWER ON M2XN 0 reset to 0 possible

M3 EL.NAME PLATE

M30 ORDER DATA COMMISS.NO.AUMATIC

M3000 set in the factory

COMMISS.NO.ACTUATOR

M3001

KKS NO. M3002

VALVE NO. M30X3 adjustablePLANT NO. M30X4

M31 PRODUCT DATA PRODUCT TYPE M3100 set in the factoryWORKS NO.ACTUATOR

M3101

WORKS NO.AUMATIC

M3102

LOG SOFTWR. VER. M3103 Software version of logicLOGIC HRDWR.VER.

M3104 Hardware version of logic

DATE OF FINALTEST

M3105

WIRING DIA-GRAM

M3106

TERMINAL PLAN M3107

M32 PROJECT DATA PROJECT NAME M32X0 adjustable

(fields for customer inputs)CUSTOMER FIELD1

M32X1

CUSTOMER FIELD2

M31X2

44




Sub-menu

Standardvalue

Min/Max

Valuetext Note

M33 SERVICE DATA SERVICE PHONE M3300 set in the factoryINTERNETADDRESS

M3301

SERVICE TEXT1

M3302 can only be changed by servicetechnician

can only be changed by servicetechnician

SERVICE TEXT2

M3303

M4 CONFIGURATION

M40 SPECIALFUNCTIONS

POSITIONER M4000 0 0 FUNCTION NOTACTIVE

not available

1 POSITIONERENABLED

ADAPTIVEBEHAVIOUR

M40X1 1 0 OFF not available

1 ON

OPERATIONALDATA

M40X2 1 0 VIEW NOTENABLED

Logging of operating dataON/OFF

1 VIEWENABLED

EL.NAME PLATE M40X3 1 0 VIEW NOTENABLED

Electronic name plate ON/OFF

1 VIEWENABLED

STEPPING MODE M40X4 0 0 VIEW NOTENABLED

Stepping mode ON/OFF

1 VIEWENABLED

INTERMED.POSITION

M40X5 0 0 VIEW NOTENABLED

Indication of parametersIntermediate positions ON/OFF

1 VIEWENABLED

MONITORTRIGGERS

M40X6 1 0 FUNCTION NOTACTIVE

Indication of parametersMonitor triggers ON/OFF

1 FUNCTIONACTIVE

REACTIONMONITORING

M4008 0 0 FUNCTION NOTACTIVE

Reaction monitoring ON/OFF(see also page 58).pre-set in the factory1 FUNCTION

ACTIVE

DP-V1 SERVI-CES1)

M4009 0 0 FUNCTION NOTACTIVE

Profibus DP (V1)-services

1 FUNCTIONACTIVE

M41 SETUP SETPOINT E1 M4100 0 0 NONE no setpoint source

1 LOGICANALOG IN1

not available

2 PROFIBUS

3 I/O1 ANALOGIN1

4 I/O1 ANALOGIN2

45




Sub-menu

Standardvalue

Min/Max

Valuetext Note

M41 SETUP SETPOINT E1 M4100 0 5 DP1ANALOG IN1

not available

6 DP1ANALOG IN2

7 MODBUS

8 MD1ANALOG IN1

9 MD1ANALOG IN2

FEEDBACK E2 M4101 4 0 NONE No position transmitter available

1 POTENTIOMETER Potentiometer position

2 0-20MA Position of 0 – 20 mA RWG

3 4-20MA Position of 0 – 20 mA RWG

4 MWG not availableTORQUE E6 M4103 2 0 OFF no torque monitoring

1 LOGICANALOG IN1

not available

2 MWG

LIMIT/TORQUESWITCH

M4104 1 0 INPUTS (NC) LSC, LSO are NC contacts

1 MWG not available

2 INPUTS (NO) not availableREVERSINGTIME

M4105 300 100 Reversing prevention (in ms)

1000I/O STACK 1 M4106 0 0 NONE No interface available

1 I/O Parallel Interface

2 PROFIBUS DP 1)

3 MODBUS 2)

SWITCHGEAR M4107 0 0 CONTACTORS3 PH

1 THYRISTOR Not available

2 CONTACTORS1 PH

MOTOR PROTEC-TION

M4108 0 0 THERMALCONT. (AUTO)

Set in the factory (see subclause16.12.1, page 57)

1 THERMAL CONT.(RESET)

2 THERMISTOR(RESET)

3 THERMISTOR(AUTO)

46



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M41 SETUP CONTROL UNIT M4109 1 0 NO MWG

1 MWG not availableI/O1 ANALOGOUT1

M410A 1 0 NOT USED

1 POSITION E2 Analogue output 1 assigned toactual position signal

2 TORQUE E6 Not availableI/O1 ANALOGOUT1 TYPE

M41XB 0 0 0 - 20 mA Analogue output 1 (of the parallelinterface) 0 – 20 mA

1 4 - 20 mA Analogue output 1 (of the parallelinterface) 4 – 20 mA

I/O1 ANALOGOUT2

M410C 2 0 NOT USED

1 POSITION E2 Analogue output 2 assigned toactual position signal

2 TORQUE E6 not availableI/O1 ANALOGOUT2 TYPE

M41XD 0 0 - 20 mA not available

4 - 20 mA

I/O1 ANLOGIN1 START

M41XH 0 0 not available

20.0I/O1 ANLOGIN1 END

M41XI 20.0 0

20.0I/O1 ANLOGIN2 START

M14XJ 0 0 not available

20.0I/O1 ANLOGIN2 END

M41XK 20.0 0

20.0DP1 ANLOG IN1START

M41XL 0 0 not available

20.0DP1 ANLOG IN1END

M41XM 20.0 0


M41XN 0 0 not available


M41XP 20.0 0

20.0I/O STACK 2 M410Q 0 0 NONE Remote interface type 2

1 I/O

2 DP

3 MODBUS

47



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M41 SETUP DP2 ANLOG IN1START

M41XR 0 0 not available


M41XS 20.0 0


M41XT 0 0 not available


M41XU 20.0 0

20.0SELECTORSWITCH

M410V 0 0 AVAILABLE

1 NOTAVAILABLE

ENABLE LOCALMODE

M410W 0 0 NOT ACTIVE Release of the local controls

1 BUS Only via bus

2 BUS, AUTO LO-CAL

Automatically in case of loss ofbus on LOCAL

3 BUS, AUTOFERN

… on REMOTE

4 BUS, AUTO … on LOCAL and REMOTE

5 I/O via release inputMB1 ANLOG IN1START

M41XX 0 0 not available

20.0MB1 ANLOG IN1END

M41XY 20.0 0

20.0MB1 ANLOG IN2START

M41XZ 0 0 not available


M41XA 20.0 0


M41Xb 0 0 not available


M41Xc 20.0 0


M41Xd 0 0 not available


M41Xe 20.0 0

20.0

M42 FACTORYSETTING

AC FACTORYSETTING

M420 AUMATIC factory setting - pass-word required

MWG FACTORYSETTING

M421 not available

15.8.3 Diagnosis indications For indication and operation see page 24, subclause 15.5.5.

48


1) Only for actuators with Profibus DP

Menu Abbreviationindisplay Note

D0 ENDPOS. INPUTS

PULL DOWN INPUTS Pull Down resistors are used for the inputs of the end position signals (limitswitches) on the logic.

PULL UP INPUTS Pull Up resistors are used for the inputs of the end position signals (limit swit-ches) on the logic.

D1 ACTUATOR SIGNALS

NO SIGNAL no actuator signals set

TSC (DSR) Torque signal CLOSED in actuator tripped (not stored)

TSO (DOEL) Torque signal OPEN in actuator tripped (not stored)

LSC (WSR) Limit switching CLOSED in actuator tripped

LSO (WOEL) Limit switching OPEN in actuator tripped

THERMAL FAULT Motor protection tripped. Help:

Wait for cool-down; the signal is then either cancelled automatically or if not,bring selector switch to position Local and operate push button ‚Reset’. Checkfuse F4.

D2 INTERNAL FAULT

NO INTERNAL FAULT No internal fault has occurred

THERMISTOR A fault in the TMS tripping device was detected during start-up. Help: Checkwiring diagram and MOTOR PROTECTION (M4108). Check TMS trippingdevice.

SELECTOR SWITCH The selector switch recognition is defective (no Hall sensor is tripped or morethan one Hall sensor is tripped). Help: Check local control board, check me-chanical attachment of the local controls in the housing

OUTPUT TRANSISTOR The output of the of the run commands to the relay board is defective, help:Check logic board and relay board

DP1 1)CAN No communication with the Profibus DP interface available. Help: The settingI/O STACK1 (M4106) must be in accordance with the wiring diagram, checkwiring, check Profibus DP interface.

I/O1 CAN No communication to parallel interface possible. Help: Setting of I/O1STACK1 (M4106) must be in accordance with the wiring diagram, checkwiring, check parallel interface

PHASE DETECTION The phase sequence detection on the power supply is defective. Help: Checkphase sequence detection, check wiring

24V DC FAULT The internal 24 V supply of the AUMATIC is not within the supply voltage li-mits. Help: Check supply voltage, check power supply, check wiring of theAUMATIC voltage supply.

LOGIC CAN The logic can not establish communication.

NO REACTION Fault signal of the reaction monitoring (see page 58)

MODBUS 1 CAN

MODBUS 1 CAN

LOCAL CONTROL FAULT Hardware fault of the local controls.

49


1) Only for actuators with Profibus DP


D3 INTERNAL WARNING

NO INTERNAL WARNING No internal warnings have occurred

EEPROM FAILURE EEprom of the logic defective. Help: Check logic, if necessary exchange EE-prom

NO FACTORY PARAMS No valid factory settings are available

D4 CONFIGURATION FAULTY

NO FAULT AUMATIC is not configured incorrectly

END POSITION INPUTS Setting of the LIMIT/TORQUE SWITCH (see M4104) does not correspond tothe configuration ENDPOS. INPUTS (see D0).

NO SWITCHING OFF Setting of the LIMIT/TORQUE SWITCH (see M4104) does not correspond tothe configuration CONTR. UNIT ACTUATOR (see M4109).

D5 LOGIC HRDWR. VER. Display of hardware version of logic

D6 LOGIC SFTWR.VER. Display of software version of logic

D7 POT. VALUE If a potentiometer is installed, the potentiometer’s voltage values are display-ed here:in line 2 the value in end position CLOSED,in line 3 the current value andin line 4 the value in end position OPEN

D8 RWG VALUE If an RWG is installed, the RWG’s current values are displayed here:in line 2 the value in end position CLOSED,in line 3 the current value andin line 4 the value in end position OPEN

DC DP1 HRDWR. VER. 1) Hardware version of the Profibus DP interface

DD DP1 SFTWR. VER. 1) Software version of the Profibus DP interface

DE DP1 BUS STATUS 1)

BAUD SEARCH The Profibus DP interface searches a baudrate

BAUD CONTROL The found baudrate is monitored. Hereby the DP watchdog in the master is notactivated.

DP MODE DP communication monitored, the DP watchdog in the master is activated

WAIT PRM The Profibus DP interface waits for correct parameter data

WAIT CFG The Profibus DP interface waits for correct configuration data

DATA EX The Profibus DP interface is currently exchanging data with the master.

DP FAULT The internal status machine has detected a fault

GC CLEAR The Profibus DP interface has received a Global Control “CLEAR” telegram.In this state the actuator can not be operated from REMOTE.

DATA WITH LENGTH 0 The Profibus DP interface receives data with length 0 (FailSafe telegrams)

CHANNEL 2 ACTIVE The Profibus DP interface communicates via the second channel

50



DG DP2 HRDWR. VER

DH DP2 SFTWR. VER.

DI DP2 BUS STATUS

BAUD SEARCH The Profibus DP interface searches a baudrate

BAUD CONTROL The found baudrate is monitored. Hereby the DP watchdog in the master isnot activated.

DP MODE DP communication monitored, the DP watchdog in the master is activated

WAIT PRM The Profibus DP interface waits for correct parameter data

WAIT CFG The Profibus DP interface waits for correct configuration data

DATA EX The Profibus DP interface is currently exchanging data with the master.

DP FAULT The internal status machine has detected a fault

GC CLEAR The Profibus DP interface has received a Global Control “CLEAR” telegram. In thisstate the actuator can not be operated from REMOTE.

DATA WITH LENGTH 0 The Profibus DP interface receives data with length 0 (FailSafe telegrams)

CHANNEL 2 ACTIVE The Profibus DP interface communicates via the second channel.

DK MODBUS1 HRDWR. VER.

DL MODBUS1 SFTWR. VER.

DM MODBUS1 BUS STATUS

DATA EX The Modbus interface is currently exchanging data with the master.

BUS ACTIVE There are Modbus telegrams recognised which are not intended for the actua-tor’s address.

CHANNEL 2 ACTIVE The Modbus interface communicates via the second channel.

DN MODBUS2 HRDWR. VER.

DO MODBUS2 SFTWR. VER.

DP MODBUS2 BUS STATUS

DATA EX The Modbus interface is currently exchanging data with the master.

BUS ACTIVE There are Modbus telegrams recognised which are not intended for the actua-tor’s address.

CHANNEL 2 ACTIVE The Modbus interface communicates via the second channel.

16. Operation modes and functions of the AUMATIC

The AUMATIC has the following types/modes of operation:.Operation mode OFF.Operation mode LOCAL, control via push buttons OPEN - STOP -CLOSE at the local controls.Operation mode REMOTE, control by commands OPEN-STOP-CLOSEfrom remote control centre or process control system.Operation mode EMERGENCY, control by command EMERGENCY fromcontrol centre or process control system.Operation mode SAFETY, actuator behaviour on loss of communication(Profibus DP, Modbus)

The current operation mode is indicated in the display (see page 20subclause 15.5.3)

16.1 Operation mode OFFSelector switch (figure P2) on the local controlsis in position (0)..No open-close or modulating operation is

possible..The input signal EMERGENCY (see page 52,subclause 16.4) is ignored, i.e. no emergencyoperation is performed..Afterwards the push buttons , , ,

can also be used for menu control.For more information concerning theoperation see page 19, subclause 15.5.2.

51


Selector switch: LOCAL-OFF-REMOTE

Push-buttons:

Function for Functionselector switch for selector switchin position LOCAL: in position OFF and REMOTE:

OPEN scroll/ change values

STOP scroll/ change values

CLOSE confirm selection

Reset C Escape

Figure P1: Local controls

FIg. P2

C

16.2 Operation mode LOCALSet selector switch (figure P3) on the local con-trols to position LOCAL..The actuator can be controlled by the push

buttons OPEN - STOP - CLOSE(figure P1)..A change-over between push-tu-runoperation and self-retaining is possible (page55, subclause 16.10)..Faults (refer to pages 25, 26) and warningswithout automatic Reset must be confirmedwith the push button "Reset".

16.3 Operation mode REMOTE

Set selector switch (figure P4) on the local con-trols to position REMOTE..The actuator is controlled by external

REMOTE commands OPEN, STOP, CLOSE..A change-over between push-to-runoperation and self-retaining (page 55,subclause 16.10) is possible.

16.4 Operation mode EMERGENCY The actuator can be brought to a programmed EMERGENCY position byremoval of the signal EMERGENCY (see wiring diagramACP ... KMS TP ...).As the signal EMERGENCY works active-low, 24 V must be supplied tocontact XK Pin 1 in the normal state. An emergency operation is performedwhen the signal is interrupted..An EMERGENCY operation is performed either in selector switch position

LOCAL or REMOTE or only in REMOTE (parameter "EMERGENCYMODE", page 32).No emergency operation is performed when the selector switch is inposition OFF.

The operation mode EMERGENCY has the highest priority.

EMERGENCY operation behaviour:(Parameter "EMERGENCY BEHAVIOUR", page 32)

Simple EMERGENCY operation behaviour "GOOD SIGNAL FIRST":An EMERGENCY operation is only triggered when the EMERGENCY signalat the EMERGENCY input falls from 24 V to 0 V, i.e. only if a 24 V signalwas previously connected to the EMERGENCY input.

52


Fig. P3

Fig. P4

Extended EMERGENCY operation behaviour "ACTIVEIMMEDIATELY":An EMERGENCY operation is only initiated when 0 V are connected to theEMERGENCY signal input.

If the EMERGENCY operation behaviour "ACTIVEIMMEDIATE" is switched on, an EMERGENCY operation isinitiated immediately after the actuator is switched on, when0 V are connected to the EMERGENCY signal input.

EMERGENCY operation action:The following actions (reactions of the actuator) can be programmed for anEMERGENCY operation: (Parameter "EMERGENCY POSITION", page 32)

- FAIL AS IS: the actuator stops in the current position- FAIL CLOSE: the actuator runs to end position CLOSED- FAIL OPEN: the actuator runs to end position OPEN- FAIL TO PRESET: the actuator runs to the predetermined position

EMERGENCY position If the EMERGENCY operation action "FAIL TO PRESET" (parameter"EMERGENCY POSITION") is set, the actuator runs to the EMERGENCYposition stated here.

Motor protection can be by-passed:During the EMERGENCY operation the motor protection can be 'by-passed'.(parameter "EMERGENCY BY-PASS", page 32)

16.5 Operation mode SAFETY The operation mode FAILURE enables an initiation of safety operations incase of cable break.

The following signals are monitored for cable break:. Input signal E2 (actual position value)for example:

– Monitoring E2 (potentiometer in actuator)Cable break is recognised

– Monitoring E2(electronic position transmitter RWG 4 – 20 mA in actuator)E2 lower than 3.7 mA = cable break.Profibus DP communication

Failure behaviour: Failure behaviour "GOOD SIGNAL FIRST"(Parameter "FAILURE BEHAVIOUR", page 32)A safety operation is only initiated when no wire break is recognised afterswitching on, but wire break is recognised later through loss of signal.With this setting it is ensured that the actuator does not perform aprogrammed safety action when switched on without signal E1 connected.

Failure behaviour "FAIL IMMEDIATE")(Parameter "FAILURE BEHAVIOUR", page 32)A safety operation is initiated in case of cable break.

If the extended failure behaviour is switched on (parameterfailure behaviour: FAIL IMMEDIATELY), a safety operationis initiated immediately after the actuator is switched on if acable break has occurred.

53


Fig. P7

Failure source: Reason for initiation of the failure behaviour(Parameter "FAILURE SOURCE", page 32).Loss of setpoint E1.Loss of setpoint E1 or feedback E2.

Failure position: The following actions (reactions of the actuator) can be programmed for lossof signal: (parameter "FAILURE POSITION", page 32)

- FAIL AS IS: the actuator stops in the current position- FAIL CLOSE: the actuator runs to end position CLOSED- FAIL OPEN: the actuator runs to end position OPEN- FAIL TO PRESET: the actuator runs to the predetermined position

Preset position: If the safety action "FAIL TO PRESET" (Parameter "FAILUREPOSITION", page 32) is set, the actuator runs to the safety position statedhere.

Delay time: Determines the time passing between the recognition of a cable break andthe initiation of the safety action. (Parameter "DELAY TIME", page 32)

16.6 Signal relays The signal relays of the AUMATIC are programmable and can be assignedto different signals. The possible contents of the collective fault signal (faultrelay) as well as the different signals of the signal relays 1 to 5 aredescribed on pages 30 to 32.

16.7 Stepping mode With stepping mode the operating time can be increased for the entire orany portion of the valve travel (see figure P8)..Stepping mode is possible via the operation modes LOCAL, REMOTE

and SETPOINT..Stepping mode can be activated independently for each direction OPENand CLOSE (parameter "DIRECTION OPEN" and "DIRECTIONCLOSE", page 33)..For both directions the stepping range (start and end of stepping mode)can be set separately (parameters "START STEP" and "STOP STEP",page 33)..The ON and OFF times can be set independently for the directions OPENand CLOSE (parameter "ON TIME OPEN"/"OFF TIME OPEN" and "ONTIME CLOSE"/"OFF TIME CLOSE", page 33).

To be able to make the settings for stepping mode via thedisplay, the setting "STEPPING MODE" (page 44, menu M40)must be in position "VIEW ENABLED".

54


End positionOPEN

Stepping rangeOPEN

Stepping rangeCLOSE

End positionCLOSED

Pau

setim

e

Start of stepping mode OPEN

t Start of stepping mode CLOSE

End of steppingmode OPEN

End of steppingmode CLOSE

Run

ning

time

Pau

setim

eR

unni

ngtim

e

Fig. P8

16.8 Analogue position feedbackIf the actuator is equipped with a position transmitter (potentiometer orRWG), an analogue position feedback (galvanically isolated) is available inform of a 4 - 20 mA signal (see parameter "I/O1 ANALOG OUT1 TYPE"page 46) at the electrical connection (see wiring diagram). An adjustment tothe end positions or the defined travel is not required. An automaticadjustment is done via the limit switches (LSC (WSR) and LSO (WOEL)).

For actuators with Profibus DP interface the position feedback is done viathe process representation.

16.9 Type of seating

Limit seating: The limit switching (page 13, clause 8., 10.) is set in such a way that theactuator switches off at the desired switching points.

Setting: The type of seating can be set separately for direction CLOSE and directionOPEN.

Parameter "OPEN POSITION", (page 27, menu M11)Parameter "CLOSED POSITION", (page 27, menu M11)

The parameters "OPEN POSITION" and "CLOSEDPOSITION" may only be set to "LIMIT".

16.10 Push-to-run operation or self-retaining

Push-to-run operation: Actuator only runs in direction OPEN or CLOSE while a run command isissued. When the run command is removed, the actuator stops.

Self-retaining: Actuator runs in direction OPEN or CLOSE after a run command has beengiven. If the run command is removed, the actuator continues to run(self-retaining) until it is stopped by the command STOP or an end positionor intermediate position has been reached.

Self-retaining without STOP: A direct reversing of the direction of rotation without STOP-command ispossible.

Setting: Push-to-run operation and self-retaining can be set separately for theoperation mode LOCAL and the operation mode REMOTE and SETPOINT.

Parameter "MAINTAINED LOCAL", (page 27, menu M13)Parameter "MAINTAINED REMOTE", (page 29, menu M14)

55


16.11 Intermediate positions 4 intermediate positions can be programmed for the AUMATIC.

Activation: The programming can be valid for the local operation, for the remoteoperation or for both operation modes (parameter "POS. 1: SELECTORSW." to "POS. 4: SELECTOR SW.", pages 34 to 36).

Positioning: Each intermediate position can be set to a value between 0 and 100 % ofthe travel (parameter "POS.1" to "POS.4", pages 34 to 35).

Operation behaviour: The reaction of the actuator upon reaching an end position can beprogrammed via the parameters "POS. 1: BEHAVIOUR" to "POS. 4:BEHAVIOUR", pages 34 to 35.

Interruption of the travel upon reaching an intermediateposition (pos. 1 to 3) is only effective in the operation modesLOCAL and REMOTE.

Signal: If necessary, the reaching of an intermediate position can be signalised viaone of the signal relays at the control system (parameter "POS. 1:CONTROL" to "POS. 4: CONTROL", pages 34 to 36).

56


Pos. Plain text Reaction of the actuator upon reaching an intermediate position

0 NO STOP no intermediate stop

1 STOP OPENINGDIR.

Actuator stops during operation in direction OPEN upon having reached theintermediate position. Actuator only runs after a new run command is issued.

2 STOP CLOSINGDIR.

Actuator stops during operation in direction CLOSE upon having reached theintermediate position. Actuator only runs after a new run command is issued.

3 STOP BOTH DIR. Actuator stops upon having reached the intermediate position. Actuator only runsafter a new run command is issued.

Pos. Plain text Signals upon reaching an intermediate position

0 NOT USED no signal

1 C_ _ _ POS¯¯¯O Signal active from reaching of the intermediate position to end position OPEN.

2 C¯¯¯POS_ _ _ O Signal active from end position CLOSED to reaching of the intermediate position.

3 C_ _ _ POS_ _ _ O Impulse signal issued when going through intermediate position.

End position OPENEnd position CLOSED

Actuator position

1 = Signal active 0 = Signal inactive

Intermediate position

0

1

0

1

0

1

NO SIGNAL 0

1

C POS O_ _ _ ¯ ¯ ¯

C O¯ ¯ ¯ _ _ _POS

C O_ _ _ _ _ _POS

Fig. P9: Signalbehaviour of theintermediatepositions

To be able to make the settings for the intermediatepositions via the display, the setting "INTERMED.POSITIONS" (page 44, menu M40) must be in position "VIEWENABLED".

16.12 Monitoring functions

16.12.1 Motor protection (thermo monitoring)

Thermoswitches If the temperature of the motor is increased beyond a permissible limit, theactuator is stopped and a thermal fault (collective fault signal) is given.According to the order details the AUMATIC is either set to an automaticreset after a motor switch-off or to manual reset via the RESET-button onthe local controls (see parameter MOTOR PROTECTION, page 45).

16.12.2 Exceeding the max. permissible number of starts or running time per hourThe exceeding of the max. number of starts per hour and the max. runningtime per hour is monitored. The max. permissible number of starts as wellas the max. permissible running time per hour is set in the factorydepending on the actuator type. This monitoring function signalises theoccurrence of the monitored event. The actuator is not stopped.

An exceeding is also logged in the operating data counters"WRN.STARTS/RUN1" and "WRN.STARTS/RUN2" (page 43)."WRN.STARTS/RUN1" contains the total of all time sections during which astarts/running time warning was signalled.""WRN.STARTS/RUN2" contains the max. time duration of a starts/runningtime warning.Example:The AUMATIC signals a total of 3 starts/running time warnings because ofan exceeding of the set cycles/h or running time/h: once 20 min., once 15min, once 22 min. Afterwards the operating data counters contain thefollowing values:""WRN.STARTS/RUN1" = 57 min. total of all time sections (20+15+22 min)"WRN.STARTS/RUN2" = 22 min. longest time section

To be able to make the settings for the max. number of startsor max. running time via the display, the setting "MONITORTRIGGERS" (page 44, menu M40) must be in position"FUNCTION ACTIVE".

57


16.12.3 Operating time monitoring This function allows the monitoring of the operating time of the actuator. Ifthe actuator needs more than the set time (Parameter MAX. RUN TIME,page 33) to move from end position OPEN to end position CLOSED, awarning signal is given. The actuator is not stopped. When the actuatormoves from an intermediate position to an end position, the set monitoringtime for the whole stroke is converted proportionally according to the partialstroke to be moved.

To be able to make the settings for operating time or runningtime via the display, the setting "MONITOR TRIGGERS" (page44, menu M40) must be in position "FUNCTION ACTIVE".

16.12.4 Reaction monitoring The controls AUMATIC monitor the reaction of the actuator via the controlunit of the actuator.If no reaction is recorded at the output drive of the actuator within a set time(parameter REACTION TIME, page 42, the actuator is switched off and afault signal (collective fault signal) is generated. The triggering of thereaction monitoring is also indicated in the diagnosis menu.The fault can be reset with the RESET-button at the local controls. If theAUMATIC is equipped with a fieldbus interface, the reset can be done via areset command from the fieldbus.No reaction monitoring is performed when operating from an intermediateposition.The reaction monitoring is set in the factory (parameter REACTIONMONITORING, page 44).

16.13 Running indication (blinker) A signal can be sent to the control station via the signal relays 1 to 5,indicating whether and in which direction the actuator is running.Parameter signal relay 1 to 5 "OPENING BLINK" and "CLOSING BLINK",pages 30 to 32.At the local controls the LEDs can indicate whether and in which directionthe actuator is running (see also page 18, subclause 15.4.2) The blinkingindication is switched on or off via the parameter "BLINKER", page 28.

16.14 Logging of operating data Various data are monitored by the AUMATIC and registered by anon-volatile memory (EEPROM). Two counters are provided, one of them iserasable. The registered data (see page 42) can be read or deleted via thedisplay (see page 21, subclause 15.5.4). The access for deletion ispassword-protected.

To be able to make the settings for the operational datalogging via the display, the setting "OPERATIONAL DATA"(page 44, menu M40) must be in position "VIEW ENABLED".

16.15 Electronic name plate The electronic name plate registers data of the actuator and the site (seepage 43). If required, the freely definable customer fields, the valve numberand the site number can be changed or entered (see also page 21,subclause 15.5.4).

To be able to make the settings for the electronic name platevia the display, the setting "EL. NAME PLATE" (page 44,menu M40) must be in position "VIEW ENABLED".

58


16.16 Release of the local controls (option)Operation of the actuator with the push buttonsOPEN-STOP-CLOSE-RESET of the local controls can be disabled orreleased via the digital input RELEASE (see wiring diagram ACP).Disable local operation: no signal at input RELEASERelease local operation: connect signal at input RELEASETo be able to operate the push buttons, the selector switch of the localcontrols must additionally be in position LOCAL.In combination with a fieldbus interface the release of the local controls isdone via the bus. See operation instructions AUMATIC AC 01.1 Profibus DPor AUMATIC AC 01.1 Modbus.

17. Faults and warnings17.1 Faults Faults interrupt or prevent the electrical operation of the actuator. Faults are

indicated in the status indication (page 25) and can be called up there.Depending on the fault and the setting of the AUMATIC a signal is sent bythe fault relay (see page 30, parameter "ALARM CONTACT").Additional information can also be called up via the diagnosis indication(page 48).

17.2 Warnings Warnings have no influence on the electrical operation of the actuator. Theyserve only information purposes.Warnings are indicated in the status indication (page 26) and can be calledup there. Additional information can also be called up via the diagnosisindication (page 48).Depending on the setting of the AUMATIC warnings are signalised by thefault relay (see page 30, parameter "ALARM CONTACT").

17.3 Problems with position feedback/indication E2 (from actuator).Check parameter "FEEDBACK E2" (M4101):Value must correspond to the installed position transmitter..Check parameter "I/O1 ANALOG OUT1" (M410A):Value must correspond to wiring diagram..Check parameter "I/O1 ANALOG OUT1 TYPE" (M410B):Value must correspond to required feedback..Check diagnosis pages D7 or D8 (depending on the type of positiontransmitter installed in the actuator):The value in the upper line is the raw value in the end position CLOSED,the value in the bottom line is the raw value in the end position OPENwhile the value in the middle line is the current position transmitter rawvalue (it must change evenly throughout the complete stroke when theoutput drive shaft is turning).Check galvanically isolated 24 V DC supply of the position feedback

17.4 LCD badly or not readable .Check AUMATIC 24 V voltage supply (e.g. all LEDs of the local controlsmust briefly light up, if necessary, check fuses)..Change LCD contrast parameter "LCD CONTRAST" (M011) (higher value= display is getting darker) or see page 19.

17.5 Actuator does not run .Check motor voltage supply..Check AUMATIC 24 V voltage supply (e.g. all LEDs of the local controlsmust briefly light up, if necessary, check fuses)..Check fault signals (status S1 or diagnosis page D2). Actuator cannot beoperated when fault signals have occurred.

59


17.6 Actuator does only operate from Local..Setting of "I/O STACK1" (M4106) must be in accordance with the wiringdiagram..Check signal "NOT READY IND." (status page S3).

17.7 Actuator is not switched off by limit seating in direction CLOSE or OPENThe actuator is set to torque seating.Set actuator to limit seating:.Set parameter "CLOSED POSITION" (page 27) to 'LIMIT'..Set parameter "OPEN POSITION" (page 27) to 'LIMIT'.

18. Fuses .Switch off the mains before changing the fuses..Fuses (figure W) are accessible after removal of the coveron the reverse side..When exchanging the fuses, only fuses with the samevalues must be used.

1F1/1F2: Contactor variant: Primary fuses power supply unitF3: Internal 24 V DC supplyF4: Internal 24 V AC supply (optional: 115 V AC);

Heater, tripping device for PTC thermistors, control reversingcontactors

F5: Automatic reset fuse (short-circuit protection) forexternal 24 V DC supply for customerThis fuse is located on the power supply unit and notaccessible from the reverse side.

60


Figure W: Reverse side (version with reversing contactors)

Fuses:(Fig. W)

1F 1/1F 2 F 3 F 4

Size 6.3 x 32mm

5 x 20mm

5 x 20mm

with reversingcontactors

1 A T;500 V

1.6 A T250 V

1.25 A T250 V

Table 6

19. Maintenance After commissioning, check part-turn actuator for damage to paint finish. Do athorough touch-up to prevent corrosion. Original paint in small quantities can besupplied by AUMA.

AUMA part-turn actuators require very little maintenance.Precondition for reliable service is correct commissioning.

Seals made of elastomers are subject to aging and must therefore regularlybe checked and, if necessary, exchanged.

It is also very important that the O-rings at the covers are placed correctlyand cable glands fastened firmly to prevent ingress of dirt or water.

We recommend additionally:. If operated seldom, perform a test run about every 6 months. This ensuresthat the actuator is always ready to operate..Approximately six months after commissioning and then every year checkbolts between part-turn actuator and valve for tightness. If required,tighten applying the torques given in table 3, page 9.

The gear housing is filled with lubricant in the factory. This filling lasts forseveral years of service.

20. Disposal and recyclingAUMA actuators have an extremely long lifetime. However, there will come atime when you have to replace them.Our actuators have a modular design and may therefore easily bedisassembled, separated and sorted according to materials, i.e.:.electronic scrap.various metals.plastics.greases and oils

The following generally applies:.Collect greases and oils during disassembly. As a rule, these substancesare hazardous to water and must not be released into the environment..See disassembled material to a sound disposal or to separate recyclingaccording to materials..Observe the national regulations for waste disposal.

21. Service AUMA offers extensive services such as maintenance and inspection foractuators. Addresses, AUMA offices and representatives can be found onpage 68 and on the Internet (www.auma.com).

61


22. Part-turn actuators SG 03.3 – SG 04.3


62

Sam

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Out

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502.

0

503.

0

507.

0

S1

501.

0

015.

1

539.

0

S1

576.

1

525.

0

559.

0

058.

0

505.

0

506.

050

4.0

542.

0

500.

0

553.

0

560.

1

S1 55

7.0

566.

1

577.

1 566.

0

556.

1

567.

156

7.1

556.

0

577.

155

8.0

63


Note:Please state type and commission no. of the device (see name plate) when ordering spare parts. Only originalAUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA fromany liability. Delivered spare parts may slightly vary from the representation from the representation.

No. Designation Type

015.1 Cover disc

058.0 Wire for protective earth Sub-assembly

500.0 Cover Sub-assembly

501.0 Socket carrier (complete with sockets) Sub-assembly

502.0 Pin carrier without pins Sub-assembly

503.0 Socket for controls Sub-assembly

504.0 Socket for motor Sub-assembly

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

507.0 Plug cover Sub-assembly

525.0 Coupling Sub-assembly

539.0 Screw plug Sub-assembly

542.0 Handwheel Sub-assembly

553.0 Mechanical position indicator Sub-assembly

556.0 Potentiometer for position transmitter Sub-assembly

556.1 Potentiometer without slip clutch Sub-assembly

557.0 Heater Sub-assembly

558.0 Blinker transmitter including pins at wires (without impulse disc and insulation plate) Sub-assembly

559.0 Control unit without switches Sub-assembly

560.1 Limit switches Sub-assembly

566.0 Electronic position transmitter RWG 6020 Sub-assembly

566.1 Potentiometer for RWG without slip clutch Sub-assembly

567.1 Slip clutch for potentiometer/RWG Sub-assembly

576.1 Spigot ring

577.1 Pinion for potentiometer

S1 Seal kit, small Set

23. Spare parts list AUMATIC AC 01.1

64


Sam

ple

nam

epl

ate

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ontr

ols

type

/max

pow

er-

Com

mis

sion

num

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num

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an-

Wiri

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agra

m-

Vol

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/enc

losu

repr

otec

tion

-C

ontr

olvo

ltage

65


Note:Please state type and commission no. of the device (see name plate) when ordering spare parts. Only originalAUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA fromany liability. Delivered spare parts may slightly vary from the representation from the representation.

No. Designation Type

001.0 Housing Sub-assembly

002.0 Local controls Sub-assembly

002.3 Local controls board

006.0 Power supply Sub-assembly

008.1 Interface board

009.0 Logic board Sub-assembly

011.1 Relay board

500.0 Cover Sub-assembly

501.0 Socket carrier (complete with sockets) Sub-assembly

502.0 Pin carrier without pins Sub-assembly

503.0 Socket for controls Sub-assembly

504.0 Socket for motor Sub-assembly

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

507.0 Plug cover Sub-assembly

508.0 Switchgear Sub-assembly

509.1 Padlock

510.0 Fuse kit Set

S1 Seal kit Set

24. Declaration of Conformity and Declaration of Incorporation

66


BiererI

ze_ei_ko_Sg3_sgr3

67


IndexBBlinker 58Blinker type 28

CConfiguration 23

DDeclaration of Conformity 66Declaration of Incorporation 66Diagnosis information 24Display elements 18

EElectrical connection 11Electronic name plate 23,58Electronic positiontransmitter RWG

4-wire system 16,17EMERGENCY operation 52,53End stops 10

FFactory setting 18Faults 59Fieldbus interface 24Fitting the ball handle 8Functions of the AUMATIC 51Fuses 60

HHeater 12

IIndicator disc 14Intermediate positions 56Internet 67

LLED indications 18Limit switching 13Local controls 18Logging of operating data 58Lubrication 61

MMaintenance 4,61Manual operation 8Mechanical position indicator 14Menu design 19Monitoring functions 57Motor protection 57Motor protection by-pass 53Mounting to valve 8

NName plate 62,64Number of starts 57

OOFF time 54Open-close operation 52Operating time (stepping mode) 54Operation modes 51

LOCAL 52OFF 51REMOTE (open-closeoperation) 52

Operational data 23

PParking frame 12Password 22Pause time 54Plug/socket connector 11Position feedback (analogue) 55Position indicator 14Position transmitter RWG 16Potentiometer 16Push-to-run operation 55

RRelease of the local controls 59Remote indication 16Running indication 58Running time 57

SSafety instructions 4Safety operation 53Selector switch 51Self-retaining 27,55Service 61Setting of the AUMATIC 18Signal relays 54Software 24Software parameters 25Spare parts list 62

Controls 65Status indications 20Storage 7Swing angle 10

TTechnical data 5Test run 15Thermoswitches 12,57Transport 7Type of seating 12,55

WWarnings 59

Information also availableon the Internet:

Wiring diagram, inspection records and further actuator informationcan be downloaded directly from the Internet by entering the order no.or Comm. no. (refer to name plate).Our homepage: http://www.auma.com

Certificate Registration No.12 100/104 4269

For detailed information about AUMA products refer to the Internet:

www.auma.com

AUMA Riester GmbH & Co. KGP.O. Box 136279373 Müllheim, [email protected]

+49 7631 - 809-0+49 7631 - 809 1250

+49 711 - 34803 0+49 711 - 34803 34

AUMA Riester GmbH & Co. KGP. O. Box 1151D - 73747 [email protected]

Y003.140/003/en/1.10

EuropeAUMA Riester GmbH & Co. KGPlant MüllheimDE-79373 MüllheimTel +49 7631 809 - 0Fax +49 7631 809 - [email protected] Ostfildern-NellingenDE-73747 OstfildernTel +49 711 34803 - 0Fax +49 711 34803 - [email protected] Center CologneDE-50858 KölnTel +49 2234 2037 - 9000Fax +49 2234 2037 - [email protected] Center MagdeburgDE-39167 NiederndodelebenTel +49 39204 759 - 0Fax +49 39204 759 - [email protected] Center BavariaDE-85386 EchingTel +49 81 65 9017- 0Fax +49 81 65 9017- [email protected] Armaturenantriebe GmbHAT-2512 TribuswinkelTel +43 2252 82540Fax +43 2252 [email protected] (Schweiz) AGCH-8965 BerikonTel +41 566 400945Fax +41 566 [email protected] Servopohony spol. s.r.o.CZ-10200 Praha 10Tel +420 272 700056 / 704125Fax +420 272 [email protected] AUMATOR ABFI-02230 EspooTel +358 9 5840 22Fax +358 9 5840 [email protected] France S.A.R.L.FR-95157 Taverny CedexTel +33 1 39327272Fax +33 1 [email protected] ACTUATORS Ltd.GB- Clevedon Nort_inth Somerset BS216QHTel +44 1275 871141Fax +44 1275 [email protected] ITALIANA S.r.l. a socio unicoIT-20023 Cerro Maggiore (MI)Tel +39 0331 51351Fax +39 0331 [email protected]

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AfricaAUMA South Africa (Pty) Ltd.ZA-1560 SpringsTel +27 11 3632880Fax +27 11 [email protected] CairoTel +20 2 23599680 - 23590861Fax +20 2 [email protected]

AmericaAUMA ACTUATORS INC.US-PA 15317 CanonsburgTel +1 724-743-AUMA (2862)Fax +1 [email protected] Automação do Brasil ltda.BR-Sao PauloTel +55 11 [email protected] Chile Representative OfficeCL- La Reina Santiago de ChileTel +56 22 77 71 51Fax +56 22 77 84 [email protected] S. A.AR-C1140ABP Buenos AiresTel +54 11 4307 2141Fax +54 11 4307 [email protected] Ferrostaal de Colombia Ltda.CO- Bogotá D.C.Tel +57 1 401 1300Fax +57 1 416 5489dorian.hernandez@manferrostaal.comwww.manferrostaal.comPROCONTIC Procesos y Control AutomáticoEC- QuitoTel +593 2 292 0431Fax +593 2 292 [email protected] International S.A.C.PE- Miralflores - LimaTel +511444-1200 / 0044 / 2321Fax [email protected] Inc.PR-00936-4153 San JuanTel +18 09 78 77 20 87 85Fax +18 09 78 77 31 72 [email protected] Maracaibo Estado, ZuliaTel +58 261 7 555 667Fax +58 261 7 532 [email protected]

AsiaAUMA Actuators (Tianjin) Co., Ltd.CN-300457 TianjinTel +86 22 6625 1310Fax +86 22 6625 [email protected] (INDIA) PRIVATE LIMITEDIN-560 058 BangaloreTel +91 80 2839 4655Fax +91 80 2839 [email protected] JAPAN Co., Ltd.JP-210-0848 Kawasaki-ku, Kawasaki-shiKanagawaTel +81 44 329 1061Fax +81 44 366 [email protected] ACTUATORS (Singapore) Pte Ltd.SG-569551 SingaporeTel +65 6 4818750Fax +65 6 [email protected]

AUMA Actuators Middle East W.L.L.AE- 15268 Salmabad 704Tel +973 [email protected] CONTROLS Ltd.HK- Tsuen Wan, KowloonTel +852 2493 7726Fax +852 2416 [email protected] Controls Co., Ltd.KR-153-803 Seoul KoreaTel +82 2 2113 1100Fax +82 2 2113 1088/[email protected] Valves and Intertrade Corp. Ltd.TH-10120 Yannawa BangkokTel +66 2 2400656Fax +66 2 [email protected]/Top Advance Enterprises Ltd.TW- Jhonghe City Taipei Hsien (235)Tel +886 2 2225 1718Fax +886 2 8228 [email protected]

AustraliaBARRON GJM Pty. Ltd.AU-NSW 1570 ArtarmonTel +61 294361088Fax +61 [email protected]

2009-01-01

electric part-turn actuators - auma

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