electrofusion fittings - viadux · 2017. 8. 29. · 280 16 11 7-17 4901018 526.26 315 16 11 7-26...

Electrofusion Fittings

Plasson’s pedigree in PE reaches back 40 years internationally and over 30 years locally. It is the only company in Australia focused purely on PE connections, making Plasson the unchallenged leader.

Plasson PE products boast a design life in excess of 100 years. They have a complete range of connections for water and wastewater systems certified to AS4129. And their specialist systems for hydrant and tapping connections hold WSAA approvals.

With a team of knowledgeable specialists, local expertise and authoritative field support, the answer to any questions on PE is waiting at Plasson.

QUESTIONS ABOUT PE?

PLASSON HAS THE ANSWERS.

Plasson Australia Pty LtdWholesale prices do not include 10% GST 67

ELECTROFUSION FITTINGS

COUPLER

DN Monomatic PolymaticPlusUSB PolyControlPlus V2 16 - 160 ü ü ü180 - 355 ü ü ü400 - 800 x ü* ü

*May require cooling period between welds

Note: unless otherwise stated all Plasson EF fittings supplied with 4.7mm terminal resitor pins

Suitable Plasson Control Boxes

SIZE PN WATER SDR GASSDR

RANGE CODE PRICE

16 16 11 7-11 4901001 15.3020 16 11 7-11 4901002 15.3025 16 11 7-11 4901003 15.7732 16 11 7-11 4901004 16.1540 16 11 7-11 4901005 18.5650 16 11 7-11 4901006 24.5063 16 11 7-11 4901007 31.5275 16 11 7-11 4901008 40.6190 16 11 7-17 4901009 50.61110 16 11 7-17 4901010 69.44125 16 11 7-17 4901011 80.85140 16 11 7-17 4901012 113.18160 16 11 7-17 4901013 115.88180 16 11 7-17 4901014 160.66200 16 11 7-17 4901015 203.88225 16 11 7-17 4901016 228.34250 16 11 7-21 4901017 375.46280 16 11 7-17 4901018 526.26315 16 11 7-26 4901019 593.21355 16 11 7-17 4901020 759.17400 16 11 7-26 4901021 932.18*450 16 11 7-17 4901022 1509.24*500 16 11 7-17 4901023 1850.03*560 16 11 7-33 4901024 3054.10*630 16 11 7-33 4901025 3999.66*710 16 11 7-17 4901026 4838.54*800 16 11 7-17 4901027 6278.69

* 450 - 800 Couplers have dual weld zonesSeries 3 couplers up to DN300 available on request.

Standard dimension ratios (SDRs) for series 1 pipes (BAR)

Compound PN3.2 PN4 PN6.3 PN8 PN10 PN12.5 PN16 PN20 PN25PE80 41 33 21 17 13.6 11 9 7.4 -

PE100 - 41 26 21 17 13.6 11 9 7.4

68 Plasson Australia Pty LtdWholesale prices do not include 10% GST


COUPLER - FOR THICK WALLED PPE

LONG COUPLER

LIGHTFIT COUPLER - FOR THIN WALLED PIPE


RANGE CODE PRICE

50 25 7.4 7-11 4501001 35.5863 25 7.4 7-11 4501002 39.4175 25 7.4 7-11 4501003 50.7690 25 7.4 7-11 4501004 63.27110 25 7.4 7-11 4501005 86.81125 25 7.4 7-11 4501006 101.06160 25 7.4 7-11 4501007 POA180 25 7.4 7-11 4501008 189.58200 25 7.4 7-11 4501009 240.58225 25 7.4 7-11 4501010 269.44250 25 7.4 7-11 4501011 383.65280 25 7.4 7-11 4501012 529.71315 25 7.4 7-11 4501013 597.88400 20 9 7-11 4501014 2754.56


RANGE CODE PRICE

32 16 11 7-11 4901028 16.6340 16 11 7-11 4901029 20.1350 16 11 7-11 4901030 29.6163 16 11 7-11 4901031 34.14


RANGE CODE PRICE

40 10 17 11-17 4601001 19.0950 10 17 11-17 4601002 23.3163 10 17 11-26 4601003 24.8575 10 17 11-26 4601004 32.8490 10 17 11-26 4601005 35.45110 10 17 11-33 4601006 45.56125 10 17 11-33 4601007 60.01140 10 17 11-33 4601008 79.24160 10 17 11-33 4601009 91.54180 10 17 11-33 4601010 112.55200 10 17 11-33 4601011 163.34225 10 17 11-33 4601012 173.39250 10 17 11-33 4601013 238.24280 10 17 11-33 4601014 328.45315 10 17 11-33 4601015 362.13355 10 17 11-41 4601016 635.58400 10 17 11-41 4601017 733.27

++450 10 17 11-41 4601018 1366.29*500 10 17 11-33 4601019 1525.67*560 10 17 11-41 4601020 2351.11*630 10 17 11-33 4601021 2777.29*710 10 17 11-33 4601022 3726.28*800 10 17 11-41 4601023 4829.76

++450 Lightfit coupler is 42V Fitting - not 40V*500 - 800 Lightfit Couplers have dual weld zonesMax SDR26 for pipes 63-90mm. Max SDR 33 for pipes 110-800mm except 400, 450 & 560 Max SDR41



REDUCING COUPLER


RANGE CODE PRICE

*20 x 16 16 11 7-11 4911001 18.2425 x 20 16 11 7-11 4911002 18.24

**25 x 20NB 16 11 7-11 4911003 21.1232 x 20 16 11 7-11 4911004 18.2432 x 25 16 11 7-11 4911005 18.2440 x 25 16 11 7-11 4911006 42.9640 x 32 16 11 7-11 4911007 42.9650 x 25 16 11 7-11 4911008 47.7550 x 32 16 11 7-11 4911009 47.7550 x 40 16 11 7-11 4911010 47.75

**50 x 40NB 16 11 7-11 4911011 47.4863 x 32 16 11 7-11 4911012 48.0463 x 40 16 11 7-11 4911013 60.6263 x 50 16 11 7-11 4911014 60.62

**63 x 50NB 16 11 7-11 4911015 60.0575 x 63 16 11 7-11 4911016 62.9790 x 50 16 11 7-17 4911017 91.8190 x 63 16 11 7-17 4911018 91.8190 x 75 16 11 7-17 4911019 91.81110 x 63 16 11 7-17 4911020 100.77110 x 90 16 11 7-17 4911021 138.89125 x 90 16 11 7-17 4911022 197.74125 x 110 16 11 7-17 4911023 197.74160 x 90 16 11 7-17 4911024 200.09160 x 110 16 11 7-17 4911025 200.09160 x 125 16 11 7-17 4911026 200.09180 x 125 16 11 7-17 4911027 353.10

*Only 1 x rising pin indicator**Series 3, 25x20, 150x40, 63x50 available on request.



90° ELBOW

SIZE PNWATER SDR GAS SDR

RANGE CODE PRICE

20 16 11 7-11 4905001 31.5425 16 11 7-11 4905002 31.5432 16 11 7-11 4905003 31.5440 16 11 7-13.6 4905004 43.5550 16 11 7-13.6 4905005 51.7963 16 11 7-13.6 4905006 64.7475 16 11 7-13.6 4905007 82.3990 16 11 7-17 4905008 100.05110 16 11 7-17 4905009 143.59125 16 11 7-17 4905010 188.32140 16 11 7-17 4905011 204.80160 16 11 7-17 4905012 306.02180 16 11 7-17 4905013 382.53200 16 11 7-17 4905014 527.36225 16 11 7-17 4905015 614.34250 16 11 7-17 4905016 688.37

90° DUCKFOOT ELBOW


RANGE CODE PRICE

90 x 90 16 11 7-17 4915001 204.42

90° DUCKFOOT ELBOW W/32 OUTLET


RANGE CODE PRICE

90 x 32 x 90 16 11 7-17 4915002 224.38


45° ELBOW


RANGE CODE PRICE

32 16 11 7-11 4906001 35.9040 16 11 7-13.6 4906002 43.5550 16 11 7-13.6 4906003 51.7963 16 11 7-13.6 4906004 54.4575 16 11 7-13.6 4906005 91.5390 16 11 7-17 4906006 94.58110 16 11 7-17 4906007 135.75125 16 11 7-17 4906008 176.69140 16 11 7-17 4906009 204.80160 16 11 7-17 4906010 217.11180 16 11 7-17 4906011 361.36200 16 11 7-17 4906012 527.36225 16 11 7-17 4906013 602.27250 16 11 7-17 4906014 688.37


45° LIGHTFIT ELBOW


RANGE CODE PRICE

110 10 17 11-33 4706001 114.40160 10 17 11-33 4606001 230.65

30° LIGHTFIT ELBOW


RANGE CODE PRICE

160 10 17 11-33 4633001 230.65

22�5° ELBOW


RANGE CODE PRICE

90 16 11 7-17 4908001 81.44110 16 11 7-17 4908002 114.83125 16 11 7-17 4908003 175.21160 16 11 7-21 4908004 187.00180 16 11 7-21 4908005 310.92

15° LIGHTFIT ELBOW


RANGE CODE PRICE

160 10 17 11-33 4637001 230.67


ADJUSTABLE ELBOW - COUPLER TO COUPLER


RANGE CODE PRICE

90 16 11 7-17 4947012 281.15110 16 11 7-17 4947001 292.12125 16 11 7-17 4947002 361.66160 16 11 7-21 4947003 433.59180 16 11 7-17 4947004 663.82200 16 11 7-17 4947005 1180.00225 16 11 7-17 4947026 1255.82250 16 11 7-17 4947013 1507.09

Ideal for jointing misaligned pipes in trenches and tight locations.

ADJUSTABLE ELBOW ONE SIDED - COUPLER AND SPIGOT

Ideal for jointing misaligned pipes in trenches and tight locations.


RANGE CODE PRICE

90 16 11 7-17 4947014 228.42110 16 11 7-17 4947006 240.73125 16 11 7-17 4947007 293.07160 16 11 7-21 4947008 433.89180 16 11 7-17 4947009 538.78200 16 11 7-17 4947010 937.15225 16 11 7-17 4947011 1047.86250 16 11 7-17 4947015 1195.56


Innovation solution adding flexibility to PE Pipe installations Plasson’s Adjustable Elbow and One Sided Adjustable Elbow allows welding to pipes at any angle up to 12º per side. The Plasson adjustable elbow simply and easily solves situations such as:

Misaligned pipes

Connections at an undefined angle

Connection of misaligned pipes to valves, pumps and other stationary devices

Connection of buried pipes where only a short section is exposed

Prior to welding, the ball joints are fully adjustable within the ±12º range. After welding, the joint is a fixed ElectroFusion welded connection.

The Adjustable Elbow is pressure rated as the rest of Plasson ElectroFusion line:

Water PN16

Gas PE 100 SDR 11 (MOP 10 bar)

ADJUSTABLE ELBOW


90° EQUAL TEE

SIZE1 2 3

PN WATER SDR GAS

SDRRANGE CODE PRICE

20 x 20 x 20 16 11 7-11 4904001 32.9625 x 25 x 25 16 11 7-11 4904002 32.9632 x 32 x 32 16 11 7-11 4904003 32.9640 x 40 x 40 16 11 7-13.6 4904004 56.5050 x 50 x 50 16 11 7-13.6 4904005 58.8563 x 63 x 63 16 11 7-13.6 4904006 69.4475 x 75 x 75 16 11 7-13.6 4904007 109.4690 x 90 x 90 16 11 7-21 4904008 117.45

110 x 110 x 110 16 11 7-21 4904009 174.20125 x 125 x 125 16 11 7-17 4904010 230.41160 x 160 x 160 16 11 7-21 4904011 365.43180 x 180 x 180 16 11 7-17 4904012 464.92200 x 200 x 200 16 11 7-17 4904013 719.04225 x 225 x 225 16 11 7-17 4904014 755.43250 x 250 x 250 16 11 7-17 4904015 1000.05

1 = Main2 = Main3 = Offtake1

3

2




90° REDUCING TEE

SIZE1 2 3

PN WATER SDR GAS

SDRRANGE CODE PRICE

25 x 25 x 20 16 11 7-11 4914001 32.9625 x 25 x 32 16 11 7-11 4914002 32.9632 x 32 x 20 16 11 7-11 4914003 50.8332 x 32 x 25 16 11 7-11 4914004 40.4140 x 40 x 20 16 11 7-13.6 4914005 59.5040 x 40 x 25 16 11 7-13.6 4914006 47.3240 x 40 x 32 16 11 7-13.6 4914007 47.3250 x 50 x 20 16 11 7-13.6 4914008 78.1550 x 50 x 25 16 11 7-13.6 4914009 62.1550 x 50 x 32 16 11 7-13.6 4914010 78.1550 x 50 x 40 16 11 7-13.6 4914011 62.1563 x 63 x 20 16 11 7-13.6 4914012 80.8563 x 63 x 32 16 11 7-13.6 4914013 80.8563 x 63 x 40 16 11 7-13.6 4914014 80.8563 x 63 x 50 16 11 7-13.6 4914015 80.8575 x 75 x 63 16 11 7-13.6 4914016 104.1690 x 90 x 63 16 11 7-21 4914017 140.14

110 x 110 x 63 16 11 7-21 4914018 172.46110 x 110 x 90 16 11 7-21 4914019 172.46125 x 125 x 90 16 11 7-21 4914020 229.90125 x 125 x 110 16 11 7-21 4914021 229.90160 x 160 x 90 16 11 7-21 4914022 319.06160 x 160 x 110 16 11 7-21 4914023 319.06160 x 160 x 125 16 11 7-21 4914024 319.06180 x 180 x 90 16 11 7-17 4914025 501.07180 x 180 x 110 16 11 7-17 4914026 501.07180 x 180 x 125 16 11 7-17 4914027 501.07180 x 180 x 140 16 11 7-17 4914028 501.07180 x 180 x 160 16 11 7-17 4914029 501.07200 x 200 x 90 16 11 7-17 4914030 714.03200 x 200 x 110 16 11 7-17 4914031 714.03225 x 225 x 90 16 11 7-17 4914032 811.42225 x 225 x 110 16 11 7-17 4914033 811.42250 x 250 x 90 16 11 7-17 4914034 1074.13250 x 250 x 110 16 11 7-17 4914035 1074.13


3

2

90° REDUCING TEE WITH DOUBLE OUTLET

1 = Main2 = Main3 = Offtake4= Offtake

SIZE1 2 3 4

PN WATER SDR GAS

SDRRANGE CODE PRICE

40 x 40 x 25 x 25 16 11 7-13.6 4924001 106.7640 x 40 x 32 x 32 16 11 7-13.6 4924002 106.7650 x 50 x 25 x 25 16 11 7-13.6 4924003 177.9050 x 50 x 32 x 32 16 11 7-13.6 4924004 177.9050 x 50 x 40 x 40 16 11 7-13.6 4924005 177.9063 x 63 x 25 x 25 16 11 7-13.6 4924006 184.0263 x 63 x 32 x 32 16 11 7-13.6 4924007 184.0263 x 63 x 40 x 40 16 11 7-13.6 4924008 184.02

1 2

3 4



FULL FACED FLANGED HYDRANT TEE (W/SS 316 BACKING RING)

SIZE1 2 3

PN WATER SDR GAS

SDRRANGE CODE PRICE

110 x 110 x 90 16 11 7-17 4904016 726.33125 x 125 x 90 16 11 7-17 4904017 837.67160 x 160 x 90 16 11 7-17 4904018 845.56180 x 180 x 90 16 11 7-17 4904019 1173.09200 x 200 x 90 16 11 7-17 4904020 1479.96225 x 225 x 90 16 11 7-17 4904021 1614.12250 x 250 x90 16 11 7-17 4904022 1976.12


3

2

Elongated slots suitable for four or eight hole flange drilling w/ PCD b/w 145 and 180mm.Full faced flange and SS ring drilled 4 x 18 @ 46 PCD and 4 x 18 @ 178 PCD

DUCTILE IRON FLANGED TEE

SIZE1 2 3 PCD

PN WATER SDR GAS

SDRRANGE CODE PRICE

110 x 110 x 100 180 16 11 7-21 4994001 381.20

125 x 125 x 100 180 16 11 7-17 4994002 458.84

160 x 160 x 100 180 16 11 7-21 4994003 529.44

180 x 180 x 100 180 16 11 7-17 4994004 790.62

200 x 200 x 100 180 16 11 7-17 4994005 1888.94

225 X 225 X 100 180 16 11 7-17 4994006 2111.39

250 X 250 X 100 180 16 11 7-17 4994007 2711.59


3

2

PE CAST IRON FLANGE COUPLER

SIZE PCD PN WATER SDR GASSDR

RANGE CODE PRICE

PE + FLANGE63 x 50 125 16 11 7-11 4977001 282.36

110 x 100 180 16 11 7-17 4977002 402.37125 x 100 180 16 11 7-17 4977003 444.73*160 x 150 240 16 11 7-17 4977004 776.51*180 x 150 240 16 11 7-17 4977005 896.52225 x 200 295 16 11 7-17 4977006 1263.60

*use M16 bolts with 150 flanges

FLANGE: PP COATED STEEL



END CAP - INCLUDES COUPLING & PLUG

SIZE 1 PNWATER SDR GAS SDR

RANGE CODE PRICE

20 16 11 7-11 4912001 25.9825 16 11 7-11 4912002 25.98*32 16 11 7-11 4912003 25.4732 16 11 7-11 4912035 25.42*40 16 11 7-11 4912004 29.6140 16 11 7-11 4912036 29.56*50 16 11 7-11 4912005 38.3650 16 11 7-11 4912037 38.33*63 16 11 7-11 4912006 46.7963 16 11 7-11 4912038 46.7875 16 11 7-11 4912007 69.1990 16 11 7-17 4912008 76.22110 16 11 7-17 4912009 103.12125 16 11 7-17 4912010 126.12140 16 11 7-17 4912011 164.00160 16 11 7-17 4912012 182.53180 16 11 7-17 4912013 247.21200 16 11 7-17 4912014 513.66225 16 11 7-17 4912015 525.63250 16 11 7-17 4912016 671.82

* Monolithic End Cap

END PLUG


RANGE CODE PRICE

20 16 11 - 4912017 6.8325 16 11 - 4912018 8.5932 16 11 - 4912019 14.4540 16 11 - 4912020 15.7550 16 11 - 4912021 18.3963 16 11 - 4912022 23.6775 16 11 - 4912023 26.8090 16 11 - 4912024 31.54110 16 11 - 4912025 42.02125 16 11 - 4912026 59.12140 16 11 - 4912027 72.26160 16 11 - 4912028 85.40180 16 11 - 4912029 124.80200 16 11 - 4912030 219.60225 16 11 - 4912031 219.60250 16 11 - 4912032 219.60280 16 11 - 4912033 505.29315 16 11 - 4912034 673.71

May be fitted into any Plasson electrofusion ended fitting.Must be spot welded in 3 places or held firmly, without movement, during electrofusion and cooling cycle.



MALE ADAPTOR E/F - PE100

FEMALE ADAPTOR E/F - PE100


RANGE CODE PRICE

25 x 3/4" 16 11 - 4971001 18.9532 x 1" 16 11 - 4971002 18.9540 x 1" 16 11 - 4971003 20.63

40 x 1.1/4" 16 11 - 4971004 20.6340 x 1.1/2" 16 11 - 4971005 20.6350 x 1.1/2" 16 11 - 4971006 21.4963 x 1.1/2" 16 11 - 4971007 21.49

63 x 2" 16 11 - 4971008 21.49Fits any electrofusion socket


RANGE CODE PRICE

20 x 1/2" 16 11 - 4961001 19.2825 x 3/4" 16 11 - 4961002 19.2832 x 1" 16 11 - 4961003 23.22

40 x 1.1/4" 16 11 - 4961004 26.7650 x 1.1/2" 16 11 - 4961005 42.11

63 x 2" 16 11 - 4961006 50.77Fits any electrofusion socket

BRASS REDUCING NIPPLE FOR TRANSITION UNIONS


RANGE CODE PRICE

1.1/4" x 1" 16 11 - 3045001 30.241.1/2" x 1.1/4" 16 11 - 3045002 35.92

2" x 1.1/2" 16 11 - 3045003 52.132.1/2" x 2" 16 11 - 3045004 72.69

TRANSITION COUPLING - MALE BRASS BSP OUTLET


RANGE CODE PRICE

20 x 1/2" 16 11 7-11 4921021 47.2925 x 3/4" 16 11 7-11 4921022 48.0432 x 1/2" 16 11 7-11 4921023 61.7432 x 3/4" 16 11 7-11 4921024 61.7432 x 1" 16 11 7-11 4921025 61.74

32 x 1.1/4" 16 11 7-11 4921026 63.6732 x 1.1/2" 16 11 7-11 4921027 67.56

40 x 1" 16 11 7-11 4921028 82.1940 x 1.1/4" 16 11 7-11 4921029 78.8340 x 1.1/2" 16 11 7-11 4921030 81.81

40 x 2" 16 11 7-11 4921031 92.3050 x 1" 16 11 7-11 4921032 96.17

50 x 1.1/4" 16 11 7-11 4921033 93.8550 x 1.1/2" 16 11 7-11 4921034 90.65

50 x 2" 16 11 7-11 4921035 102.0763 x 1.1/4" 16 11 7-11 4921036 123.8363 x 1.1/2" 16 11 7-11 4921037 121.13

63 x 2" 16 11 7-11 4921038 115.6275 x 2" 16 11 7-11 4921039 214.58

75 x 2.1/2" 16 11 7-11 4921040 214.58The brass component can be turned inside the body of the fittings after welding and cooling is completed.



TRANSITION COUPLING - MALE STAINLESS STEEL (316) BSP OUTLET


RANGE CODE PRICE

32 x 1.1/2" 16 11 7-11 4951002 145.5940 x 1.1/4" 16 11 7-11 4951003 157.2240 x 1.1/2" 16 11 7-11 4951004 167.6750 x 1.1/2" 16 11 7-11 4951005 196.33

50 x 2" 16 11 7-11 4951014 249.0063 x 1.1/2" 16 11 7-11 4951006 221.02

63 x 2" 16 11 7-11 4951007 219.81The SS component can be turned inside the body of the fittings after welding and cooling is completed.

TRANSITION COUPLING - FEMALE BRASS BSP OUTLET


RANGE CODE PRICE

20 x 1/2" 16 11 7-11 4931013 47.2925 x 3/4" 16 11 7-11 4931014 48.0432 x 3/4" 16 11 7-11 4931015 48.0432 x 1" 16 11 7-11 4931016 57.3940 x 1" 16 11 7-11 4931017 82.19

40 x 1.1/4" 16 11 7-11 4931018 78.8340 x 1.1/2" 16 11 7-11 4931019 81.8150 x 1.1/2" 16 11 7-11 4931020 90.65

50 x 2" 16 11 7-11 4931021 102.0763 x 1.1/2" 16 11 7-11 4931022 121.13

63 x 2" 16 11 7-11 4931023 115.62The brass component can be turned inside the body of the fittings after welding and cooling is completed.

TRANSITION UNION (FREE NUT) - MALE BRASS BSP OUTLET


RANGE CODE PRICE

32 x 1" 16 11 7-11 4941001 88.1640 x 1" 16 11 7-11 4941002 115.76

40 x 1.1/4" 16 11 7-11 4941003 115.7650 x 1.1/2" 16 11 7-11 4941004 129.7763 x 1.1/2" 16 11 7-11 4941005 163.13

63 x 2" 16 11 7-11 4941006 163.13The brass component can be turned inside the body of the fittings after welding and cooling is completed.

TRANSITION UNION (FREE NUT) - FEMALE BRASS BSP OUTLET


RANGE CODE PRICE

20 x 3/4" 16 11 7-11 4941007 44.6825 x 3/4" 16 11 7-11 4941008 48.0425 x 1" 16 11 7-11 4941009 48.0432 x 1" 16 11 7-11 4941010 57.39

32 x 1.1/4" 16 11 7-11 4941011 57.3940 x 1.1/4" 16 11 7-11 4941012 77.0940 x 1.1/2" 16 11 7-11 4941013 78.83

50 x 1" 16 11 7-11 4941014 106.7850 x 2" 16 11 7-11 4941015 90.0663 x 2" 16 11 7-11 4941016 115.62

63 x 2.1/2" 16 11 7-11 4941017 115.62The brass component can be turned inside the body of the fittings after welding and cooling is completed.


90° TRANSITION ELBOW - FEMALE BRASS BSP OUTLET


RANGE CODE PRICE

20 x 1/2" 16 11 7-11 4935001 66.1225 x 3/4" 16 11 7-11 4935002 67.4532 x 1" 16 11 7-11 4935003 70.4140 x 1" 16 11 7-13.6 4935004 99.83

40 x 1.1/4" 16 11 7-13.6 4935005 96.5140 x 1.1/2" 16 11 7-13.6 4935006 99.5850 x 1.1/2" 16 11 7-13.6 4935007 110.79

50 x 2" 16 11 7-13.6 4935008 122.4463 x 1.1/2" 16 11 7-13.6 4935009 143.80

63 x 2" 16 11 7-13.6 4935010 138.29The brass component can be turned inside the body of the fittings after welding and cooling is completed.

90° TRANSITION UNION (FREE NUT) ELBOW - FEMALE BRASS BSP OUTLET


RANGE CODE PRICE

20 x 3/4" 16 11 7-11 4945001 67.5825 x 3/4" 16 11 7-11 4945002 71.2925 x 1" 16 11 7-11 4945003 71.2932 x 1" 16 11 7-11 4945004 80.72

32 x 1.1/4" 16 11 7-11 4945005 80.7240 x 1.1/2" 16 11 7-13.6 4945006 105.10

50 x 2" 16 11 7-13.6 4945007 120.0963 x 1.1/2" 16 11 7-13.6 4945008 245.03

63 x 2" 16 11 7-13.6 4945009 157.6163 x 2.1/2" 16 11 7-13.6 4945010 157.61


90° TRANSITION ELBOW - MALE BRASS BSP OUTLET


RANGE CODE PRICE

20 x 1/2" 16 11 7-11 4925001 66.1225 x 3/4" 16 11 7-11 4925002 67.4532 x 1/2" 16 11 7-11 4925003 70.3632 x 3/4" 16 11 7-11 4925004 70.36

32 x 1.1/4" 16 11 7-11 4925006 76.7232 x 1.1/2" 16 11 7-11 4925007 81.06

40 x 1" 16 11 7-13.6 4925008 99.8340 x 1.1/4" 16 11 7-13.6 4925009 96.5140 x 1.1/2" 16 11 7-13.6 4925010 99.58

40 x 2" 16 11 7-13.6 4925011 110.1150 x 1" 16 11 7-13.6 4925012 116.35

50 x 1.1/4" 16 11 7-13.6 4925013 114.2850 x 1.1/2" 16 11 7-13.6 4925014 110.87

50 x 2" 16 11 7-13.6 4925015 122.2563 x 1.1/4" 16 11 7-13.6 4925016 146.7563 x 1.1/2" 16 11 7-13.6 4925017 143.71

63 x 2" 16 11 7-13.6 4925018 138.2975 x 2" 16 11 7-13.6 4925019 262.33

75 x 2.1/2" 16 11 7-13.6 4925020 262.33The brass component can be turned inside the body of the fittings after welding and cooling is completed.



45° TRANSITION ELBOW - MALE BRASS OUTLET


RANGE CODE PRICE

32 x 1/2" 16 11 7-11 4926001 70.3632 x 3/4" 16 11 7-11 4926002 70.3632 x 1" 16 11 7-11 4926003 70.36

32 x 1.1/4" 16 11 7-11 4926004 76.7232 x 1.1/2" 16 11 7-11 4926005 81.06

40 x 1" 16 11 7-13.6 4926006 99.8340 x 1.1/4" 16 11 7-13.6 4926007 96.5140 x 1.1/2" 16 11 7-13.6 4926008 99.58

40 x 2" 16 11 7-13.6 4926009 110.1150 x 1" 16 11 7-13.6 4926010 116.35

50 x 1.1/4" 16 11 7-13.6 4926011 114.2850 x 1.1/2" 16 11 7-13.6 4926012 110.87

50 x 2" 16 11 7-13.6 4926013 122.3763 x 1.1/4" 16 11 7-13.6 4926014 146.7563 x 1.1/2" 16 11 7-13.6 4926015 143.71

63 x 2" 16 11 7-13.6 4926016 138.2975 x 2" 16 11 7-13.6 4926017 262.33

75 x 2.1/2" 16 11 7-13.6 4926018 262.33

The brass component can be turned inside the body of the fittings after welding and cooling is completed.

45° TRANSITION ELBOW - FEMALE BRASS OUTLET


RANGE CODE PRICE

32 x 1" 16 11 7-11 4936001 70.4140 x 1" 16 11 7-13.6 4936002 99.58

40 x 1.1/4" 16 11 7-13.6 4936003 96.5140 x 1.1/2" 16 11 7-13.6 4936004 99.5850 x 1.1/2" 16 11 7-13.6 4936005 110.87

50 x 2" 16 11 7-13.6 4936006 122.4463 x 1.1/2" 16 11 7-13.6 4936007 143.80

63 x 2" 16 11 7-13.6 4936008 136.77The brass component can be turned inside the body of the fittings after welding and cooling is completed.

45° TRANSITION UNION (FREE NUT) ELBOW - FEMALE BRASS BSP OUTLET

SIZE 1 PNWATER SDR GAS SDR

RANGE CODE PRICE

32 x 1" 16 11 7-11 4946001 80.7232 x 1.1/4" 16 11 7-11 4946002 80.7240 x 1.1/2" 16 11 7-13.6 4946003 105.10

50 x 2" 16 11 7-13.6 4946004 120.0963 x 2" 16 11 7-13.6 4946005 157.61

63 x 2.1/2" 16 11 7-13.6 4946006 157.61



WELDABLE TRANSITION - POLYETHYLENE TO ROLL GROOVED


RANGE CODE PRICE

125-4” (DN100) 16 11 - 4927022 598.00180-6” (DN150) 16 11 - 4927023 766.67

TECHNICAL SPECIFICATIONS

• Complies to AS/NZS 4129:2008 Fittings for polyethylene (PE) pipes for pressureapplications

• Steel pipe is protected by zinc coating and 3mm layer of PE100

• Available in sizesDN125 PE to DN100-114.3mm (4”) Roll Groove Steel andDN180 PE to DN150-165.1mm (6”) Roll Groove Steel

• Pressure rating PN16

• Long PE pipe section allows for up to two electrofusion welds with Plasson couplers

Plasson PE to Steel Roll Groove Adaptors provide a simple solution for joining PE ring mains to surface hydrant assembly pipework

t1

L2L1

t2

dD

L

3

PE coating

steel ring,corrosionprotected

PE100 pipe, black Steel pipe, zinc coatedafter maching

PE Size D d L L1 L2 t1 t2

DN125 125 114.3 (4”) 935 400 535 11.3 (SDR 11) 6.02

DN180 180 165.1 (6”) 800 400 400 16.4 (SDR11) 5.5

Plasson Polyethene (PE) to Steel Roll Groove Adaptors


BALLOON SADDLE

SIZE 1 SIZE 2 PN WATER SDR GAS SDR

RANGE CODE PRICE

90 2.1/2" 16 11 7-17 4968001 179.61110 2.1/2" 16 11 7-17 4968002 231.59125 2.1/2" 16 11 7-17 4968003 252.65160 2.1/2" 16 11 7-17 4968004 269.49180 2.1/2" 16 11 7-17 4968005 287.05200 2.1/2" 16 11 7-17 4968006 315.80225 2.1/2" 16 11 7-17 4968007 374.76250 2.1/2" 16 11 7-17 4968008 374.76

Note: Sizes 110-250 have fabric understraps.

WELDABLE TRANSITION - POLYETHYLENE TO UNTREATED STEEL

SIZE SDR GAS SDRRANGE CODE PRICE

32-1" (25) SCH80 11 - 4927001 57.4440-1.1/4" (32) SCH80 11 - 4927002 61.1250-1.1/2" (40) SCH80 11 - 4927003 69.67

63-2" (50) SCH80 11 - 4927004 77.2863-2" (50) SCH40 11 - 4927005 66.5290-3" (80) SCH40 11 - 4927029 223.79

110-4" (100) SCH40 11 - 4927006 247.64125-4" (100) SCH40 11 - 4927007 369.96160-6" (150) SCH40 11 - 4927008 671.00200-8" (200) SCH40 11 - 4927009 1143.08

250-10" (250) SCH40 11 - 4927010 1682.45315-12" (300) SCH40 11 - 4927011 3623.52355-12" (300) SCH40 11 - 4927012 3639.16400-16" (400) SCH40 11 - 4927013 7465.42560-20" (500) SCH40 11 - 4927014 15260.80630-24" (600) SCH40 11 - 4927015 20400.00

PN16 Water




BRANCH SADDLE - WITH UNDERPART


RANGE CODE PRICE

63 x 32 16 11 7-11 4958001 80.0063 x 40 16 11 7-11 4958002 80.0063 x 50 16 11 7-11 4958003 80.0063 x 63 16 11 7-11 4958004 80.0075 x 32 16 11 7-11 4958005 80.0075 x 40 16 11 7-11 4958006 80.0075 x 50 16 11 7-11 4958007 80.0075 x 63 16 11 7-11 4958008 80.0090 x 32 16 11 7-17 4958009 88.4290 x 40 16 11 7-17 4958010 88.4290 x 50 16 11 7-17 4958011 88.4290 x 63 16 11 7-17 4958012 88.42*90 x 90 16 11 7-17 4958013 130.26110 x 32 16 11 7-17 4958014 88.42110 x 40 16 11 7-17 4958015 88.42110 x 50 16 11 7-17 4958016 88.42110 x 63 16 11 7-17 4958017 88.42*110 x 90 16 11 7-17 4958018 138.96125 x 32 16 11 7-17 4958019 96.85125 x 40 16 11 7-17 4958020 96.85125 x 50 16 11 7-17 4958021 96.85125 x 63 16 11 7-17 4958022 96.85*125 x 90 16 11 7-17 4958023 155.80140 x 32 16 11 7-17 4958024 101.06140 x 40 16 11 7-17 4958025 101.06140 x 50 16 11 7-17 4958026 101.06140 x 63 16 11 7-17 4958027 101.06*140 x 90 16 11 7-17 4958028 101.06160 x 32 16 11 7-17 4958029 101.06160 x 40 16 11 7-17 4958030 101.06160 x 50 16 11 7-17 4958031 101.06160 x 63 16 11 7-17 4958032 101.06160 x 90 16 11 7-17 4958033 185.27180 x 32 16 11 7-17 4958034 109.48180 x 40 16 11 7-17 4958035 109.48180 x 50 16 11 7-17 4958036 109.48180 x 63 16 11 7-17 4958037 109.48180 x 90 16 11 7-17 4958038 202.11200 x 63 16 11 7-17 4958039 231.59200 x 90 16 11 7-17 4958040 231.59225 x 63 16 11 7-17 4958041 231.59225 x 90 16 11 7-17 4958042 231.59250 x 63 16 11 7-17 4958043 231.59250 x 90 16 11 7-17 4958044 231.59280 x 90 16 11 7-17 4958045 296.23315 x 90 16 11 7-17 4958046 349.48

*Underpart is the same as a Balloon Saddle strap.SADDLE CLAMPS NOT REQUIRED. Cut after 4 x cooling period indicated on fitting barcode.



BRANCH SADDLE - LARGE BORE


RANGE CODE PRICE

250-400 x 90 16 11 7-17 4958047 530.00250-400 x 110 16 11 7-17 4958048 621.41250-400 x 125 16 11 7-17 4958049 698.02250-400 x 160 16 11 7-17 4958050 1178.15

400 x 250 16 11 7-17 4958082 2313.25450-800 x 90 16 11 7-26 4958051 576.02450-800 x 110 16 11 7-26 4958052 675.96450-800 x 125 16 11 7-26 4958053 760.79450-800 x 160 16 11 7-26 4958054 1288.94500-630 x 250 16 11 7-26 4958083 3362.75

560 x 400 16 11 7-26 4958084 16315.00630 x 400 16 11 7-26 4958085 18019.00

Requires specialised installation tools - see page 107 for information

Weld Integrity Test• A test port is incorporated

into the saddle to enable apressure test before cuttinginto the pipe

Correct Tightening Torque Indicator• Indicated with visual gauge built

into strap mechanism

• Larger sizes tightened with atorque wrench

Correct Clamp Indicator Stamp• Clamping Tool leaves a mark on

the saddle to show if the correctsized clamps have been used atthe correct tension

Full Bore Outlet• Full bore SDR11• Better flow characteristics

Large Fusion Areas• The welding zone reaches up to

the internal bore of the outlet

• Ensures area of highest stress inthe fitting occurs at the strongestpart of the electrofusion weld

• Better durability under hardoperating conditions

Embedded Heating Wires• Embedded heating wire limit

the risk of physical damage tothe wire

• Embedded wires are protectedfrom enviroment during storage

• Instant heat transfer betweencoil and PE for fast gap closure

• Single welding time for ambienttemperatures between-10°C to +45°C

• No temperature compensationrequired



FULL FACED FLANGED HYDRANT BRANCH SADDLE (W/SS 316 BACKING RING)

SIZE1 2 3

PN WATER SDR GAS

SDRRANGE CODE PRICE

90 x 90 x 90 16 11 7-17 4958058 542.0890 x 90 x 100 16 11 7-17 4958069 587.13110 x 110 x 90 16 11 7-17 4958059 551.25

110 x 110 x 100 16 11 7-17 4958070 596.30125 x 125 x 90 16 11 7-17 4958060 569.59

125 x 125 x 100 16 11 7-17 4958071 608.42140 x 140 x 90 16 11 7-17 4958061 581.25

140 x 140 x 100 16 11 7-17 4958072 626.30160 x 160 x 90 16 11 7-17 4958062 601.66

160 x 160 x 100 16 11 7-17 4958073 646.71180 x 180 x 90 16 11 7-17 4958063 619.94

180 x 180 x 100 16 11 7-17 4958074 664.99200 x 200 x 90 16 11 7-17 4958064 652.01

200 x 200 x 100 16 11 7-17 4958075 697.06225 x 225 x 90 16 11 7-17 4958065 652.01

225 x 225 x 100 16 11 7-17 4958076 697.06250 x 250 x 90 16 11 7-17 4958066 652.01

250 x 250 x 100 16 11 7-17 4958077 697.06280 x 280 x 90 16 11 7-17 4958067 735.53

280 x 280 x 100 16 11 7-17 4958078 780.58315 x 315 x 90 16 11 7-17 4958068 795.85

315 x 315 x 100 16 11 7-17 4958079 840.90


3

2

Elongated slots suitable for four or eight hole flange drilling w/ PCD b/w 145 and 180mm.90 316SS ring drilled 3” AS4087 PN16 / AS2129 Table D100 316SS ring drilled 3” and 4” AS4087 PN16 / AS2129 Table DRefer Page 134 and following for flange dimensions

FULL FACED HYDRANT FLANGE ADAPTOR KIT

CODE PRICE 90mm Full Faced Flange with 3"/4" SS316 Table D / PN16 Universal

Backing Ring 4902004 257.42

90mm Full Faced Flanged Pupped to 450mm with 3/4" Table D / PN16 SS316 Universal Backing Ring 4902005 416.76

90mm Full Faced Flange with 3" SS316 Table D / PN16 Backing Ring 4902007 223.1090mm Full Faced Flanged Pupped to 450mm with 3" Table D / PN16

SS316 Backing Ring 4902008 382.44

UNIVERSAL BACKING RING:90 x 80/100 S/S 316 Backing Ring to suit FFF Adaptors(Drilled 4 x 18 @ 146 PCD and 4 x 18 @178 PCD)

Suits 80 to 100mm fire hydrant mountings - max ID of mating flange 80mm.The Plasson SDR11/PE100 100mm full face flange complies with AS4087 PN16 and AS/NZS4129, is pressure rated at PN16 and can be connected to the various 90mm PE pipes using the following methods.

PE 63 PE 80 PE 100PN16 EF EF EF or BWPN12.5 EF EF EFPN10 EF or BW EF or BW EFPN8 EF EF -

PN6.3 EF - -



TAPPING VALVE - WITH UNDERPART


RANGE CODE PRICE

63 x 32 16 11 7-11 4954001 507.9863 x 40 16 11 7-11 4954002 507.9863 x 50 16 11 7-11 4954003 538.6363 x 63 16 11 7-11 4954004 538.6375 x 32 16 11 7-11 4954005 555.8175 x 40 16 11 7-11 4954006 555.8175 x 50 16 11 7-11 4954007 555.8175 x 63 16 11 7-11 4954008 555.8190 x 32 16 11 7-17 4954009 586.8190 x 40 16 11 7-17 4954010 586.8190 x 50 16 11 7-17 4954011 608.7090 x 63 16 11 7-17 4954012 608.70110 x 32 16 11 7-17 4954013 630.60110 x 40 16 11 7-17 4954014 630.60110 x 50 16 11 7-17 4954015 656.87110 x 63 16 11 7-17 4954016 656.87125 x 32 16 11 7-17 4954017 678.77125 x 40 16 11 7-17 4954018 678.77125 x 50 16 11 7-17 4954019 700.67125 x 63 16 11 7-17 4954020 700.67140 x 32 16 11 7-17 4954021 718.18140 x 40 16 11 7-17 4954022 718.18140 x 50 16 11 7-17 4954023 735.70140 x 63 16 11 7-17 4954024 735.70160 x 32 16 11 7-17 4954025 761.97160 x 40 16 11 7-17 4954026 761.97160 x 50 16 11 7-17 4954027 792.62160 x 63 16 11 7-17 4954028 792.62180 x 32 16 11 7-17 4954029 818.90180 x 40 16 11 7-17 4954030 818.90180 x 50 16 11 7-17 4954031 832.03180 x 63 16 11 7-17 4954032 832.03200 x 32 16 11 7-17 4954033 867.42200 x 40 16 11 7-17 4954034 867.42200 x 50 16 11 7-17 4954035 867.42200 x 63 16 11 7-17 4954036 867.42225 x 32 16 11 7-17 4954037 905.31225 x 40 16 11 7-17 4954038 905.31225 x 50 16 11 7-17 4954039 905.31225 x 63 16 11 7-17 4954040 905.31250 x 32 16 11 7-17 4954041 947.41250 x 40 16 11 7-17 4954042 947.41250 x 50 16 11 7-17 4954043 947.41250 x 63 16 11 7-17 4954044 947.41



TAPPING SADDLE - WITH UNDERPART

SIZE WELDING CAP TYPE*PN

WATER SDR GAS SDR

RANGE CODE PRICE

40 x 20 mb Type C 16 11 7-11 4963001 78.8340 x 32 mb Type C 16 11 7-11 4963002 78.8350 x 20 mb Type C 16 11 7-11 4963003 78.8350 x 25 mb Type C 16 11 7-11 4963004 77.0950 x 32 mb Type C 16 11 7-11 4963005 78.8363 x 20 mb Type C 16 11 7-11 4963006 87.5863 x 25 mb Type C 16 11 7-11 4963007 85.6963 x 32 mb Type C 16 11 7-11 4963008 87.58

63 x 40 Type A 16 11 7-17 4963009 149.3263 x 50 Type A 16 11 7-17 4963010 149.4863 x 63 Type A 16 11 7-17 4963011 149.48

75 x 20 mb Type A 16 11 7-17 4963012 151.5075 x 32 Type A 16 11 7-17 4963013 149.7875 x 40 Type A 16 11 7-17 4963014 151.5075 x 50 Type A 16 11 7-17 4963015 151.5075 x 63 Type A 16 11 7-17 4963016 151.50

90 x 20 mb Type A 16 11 7-17 4963017 151.5090 x 25 mb Type A 16 11 7-17 4963018 101.1090 x 32 mb Type B 16 11 7-17 4963019 103.3390 x 40 mb Type B 16 11 7-17 4963020 125.22

90 x 50 Type A 16 11 7-17 4963021 151.5090 x 63 Type A 16 11 7-17 4963022 151.50

110 x 20 mb Type A 16 11 7-17 4963023 156.34110 x 32 mb Type B 16 11 7-17 4963024 108.18110 x 40 mb Type B 16 11 7-17 4963025 125.22

110 x 50 Type A 16 11 7-17 4963026 156.34110 x 63 Type A 16 11 7-17 4963027 156.34

125 x 20 mb Type A 16 11 7-17 4963028 160.72125 x 32 mb Type B 16 11 7-17 4963029 112.55125 x 40 mb Type B 16 11 7-17 4963030 135.03

125 x 50 Type A 16 11 7-17 4963031 160.72125 x 63 Type A 16 11 7-17 4963032 160.72

140 x 20 mb Type A 16 11 7-17 4963033 160.72140 x 32 Type A 16 11 7-17 4963034 157.64140 x 40 Type A 16 11 7-17 4963035 160.72140 x 50 Type A 16 11 7-17 4963036 160.72140 x 63 Type A 16 11 7-17 4963037 160.71

160 x 20 mb Type A 16 11 7-17 4963038 163.34160 x 32 mb Type A 16 11 7-17 4963039 116.94160 x 40 mb Type A 16 11 7-17 4963040 140.14160 x 50 mb Type A 16 11 7-11 4963041 163.34160 x 63 mb Type A 16 11 7-11 4963042 163.34

+180 x 20 mb Type A 16 11 7-11 4963043 167.71+180 x 32 mb Type A 16 11 7-11 4963044 121.73+180 x 40 mb Type A 16 11 7-11 4963045 141.48+180 x 50 mb Type A 16 11 7-11 4963046 167.71+180 x 63 mb Type A 16 11 7-11 4963047 167.71

*200 x 20 Type A 16 11 7-11 4963048 248.43*200 x 32 Type A 16 11 7-17 4963049 248.43*200 x 40 Type A 16 11 7-17 4963050 248.43*200 x 50 Type A 16 11 7-17 4963051 248.43*200 x 63 Type A 16 11 7-17 4963052 248.43

* A Welding Cap can be permanently fixed to the Tapping Saddle via the electrofusion process.This prevents any accidental disassembly which can occur with the standard cap. Refer to page 88 for details of the Welding Cap.



mb = Mono Block with fully moulded offtake.*Strap underpart.+12 x 195mm Hex Key required to operate cutter.13mm socket to tighten saddle-nutselongated 25 x 13 socket for saddles ≤ 180Cut hole after welding and cooling completed.Standard 30 mm cutter in 160 - 250 mm saddles will cut up to 25 mm wall.

d (main pipe diameter) OD of Cutter (mm)MONOBLOCK

40 - 63 2090 - 125 25160 - 180 30

NON-MONOBLOCK63 - 250 30

WELDING CAP FOR TAPPING SADDLES

SIZE WELDING CAP TYPEPN

WATER SDR GAS SDR

RANGE CODE PRICE

40 Type C 16 11 7-11 4983001 24.5450 Type B 16 11 7-11 4983002 24.5457 Type A 16 11 7-11 4983003 24.54

Cut hole after welding and cooling completed.

LIGHTFIT TAPPING SADDLE


RANGE CODE PRICE

Suitable for wastewater63 x 20 10 17 7-17 4966001 87.51

SIZE WELDING CAP TYPE*PN

WATER SDR GAS SDR

RANGE CODE PRICE

*225 x 20 Type A 16 11 7-17 4963053 269.49*225 x 32 Type A 16 11 7-17 4963054 269.49*225 x 40 Type A 16 11 7-17 4963055 269.49*225 x 50 Type A 16 11 7-17 4963056 269.49*225 x 63 Type A 16 11 7-17 4963057 269.49*250 x 20 Type A 16 11 7-17 4963058 290.55*250 x 32 Type A 16 11 7-17 4963059 290.55*250 x 40 Type A 16 11 7-17 4963060 290.55*250 x 50 Type A 16 11 7-17 4963061 290.55*250 x 63 Type A 16 11 7-17 4963062 290.55

TAPPING SADDLE - WITH UNDERPART CONT�

HEX KEY FOR TAPPING SADDLES

CODE PRICE

2013001 32.00*

Cut hole after 4x the inidicated cooling period on the fitting label.*Net price. No discount applicable.

The Plasson Hex Key is designed for use with all Plasson tapping saddles.It comes with a 12mm square drive connection.Wrench not included.



REPAIR SADDLE - WITH UNDERPART


RANGE CODE PRICE

63 16 11 7-11 4952001 74.8975 16 11 7-11 4952002 74.8990 16 11 7-17 4952003 78.58110 16 11 7-17 4952004 82.25125 16 11 7-17 4952005 90.86140 16 11 7-17 4952006 94.52160 16 11 7-17 4952007 94.52180 16 11 7-17 4952008 103.15


RANGE CODE PRICE

63 16 11 7-11 4952009 116.8690 16 11 7-17 4952010 122.46110 16 11 7-17 4952011 127.92160 16 11 7-17 4952012 157.21200 16 11 7-17 4952013 208.17

DOUBLE REPAIR SADDLE

TRANSITION SADDLE - BRASS FEMALE THREAD

Sizes 250-400, 450-800


RANGE CODE PRICE

63 x 1.1/4" 16 11 7-11 4938001 153.4775 x 1.1/4" 16 11 7-11 4938002 153.4790 x 1.1/2" 16 11 7-17 4938003 181.03

90 x 2" 16 11 7-17 4938004 287.97110 x 1.1/2" 16 11 7-17 4938006 200.70

*110 x 2" 16 11 7-17 4938007 243.99125 x 1.1/2" 16 11 7-17 4938009 232.18

*125 x 2" 16 11 7-17 4938010 255.79140 x 1.1/2" 16 11 7-17 4938011 248.00

*140 x 2" 16 11 7-17 4938012 248.00160 x 1.1/2" 16 11 7-17 4938013 255.79

160 x 2" 16 11 7-17 4938014 271.54180 x 1.1/4" 16 11 7-17 4938015 240.84180 x 1.1/2" 16 11 7-17 4938016 283.34

*180 x 2" 16 11 7-17 4938017 295.14*200 x 2" 16 11 7-17 4938018 310.88*225 x 2" 16 11 7-17 4938019 318.76*250 x 2" 16 11 7-17 4938020 350.24

250-400 x 2" 16 11 7-17 4938021 420.66450-800 x 2" 16 11 7-17 4938022 466.07

Cut hole after welding and cooling completed.*Strap underpart.Saddle size 250-800 requires specialised installation strap clamp. See page 107 for details.



FLEX RESTRAINT


RANGE CODE PRICE

*160 to 1600 (6"-63") - - - 4900001 183.17Each unit restrains 31,000N (3,100kg) of axial force. Use multiple units to restrain higher forces.*Welding with barcode Unit Only.Requires specialised installation strap clamp. See page 107 for details.4.0 mm welding pins.

TRANSITION SADDLE - WITH UNDERPART PLASTIC FEMALE THREAD


RANGE CODE PRICE

63 x 1" 16 11 7-11 4958055 104.4063 x 1.1/4" 16 11 7-11 4958056 115.4063 x 1.1/2" 16 11 7-11 4958057 115.40

Plasson Flex Restraint Advantages:

Technical Specifications:Fits any PE pipe in the size range of 160-1600 mmMade of PE 100 / PE4710 resin.Can be welded by any standard EF control box with barcode reading or manual input.Designed and tested to support 3100 dN (kg) of axial force. Use multiple units to achieve required force.

Terminals are side mounted, enabling

use of a wide 50 mm/2” strap, for

better clamping.

Clips for attaching the

restraint to the clamping

strap – facilitates

installation

Concealed wire - eliminates risk of smoke or

unintentional contact with hot wire

L H B Wt.

202 mm 40 mm 65 mm 300g


GAS ELECTROFUSION FITTINGS

TAPPING SADDLE - PE TO NYLON WITH UNDERPART

SIZE 1 SIZE 2 SDR GAS SDRRANGE CODE PRICE

40 18 (F) - 7-11 4961007 181.8340 50 (M) - 7-11 4961008 206.99*48 18 (F) - 7-11 4961009 175.4850 18 (F) - 7-11 4961010 192.4363 18 (F) - 7-11 4961011 210.4363 50 (M) - 7-11 4961012 235.8990 18 (F) - 7-11 4961013 230.3690 50 (M) - 7-17 4961014 255.80110 18 (F) - 7-17 4961015 244.14110 50 (M) - 7-17 4961016 269.59160 18 (F) - 7-17 4961017 252.52160 50 (M) - 7-17 4961018 277.95180 18 (F) - 7-17 4961019 285.10180 50 (M) - 7-17 4961020 310.55

+200 18 (F) - 7-17 4961021 536.11+200 50 (M) - 7-17 4961022 561.56

400kPa gas

Cut hole after welding and cooling completed.+12mm Hex Key required to operate cutter. 13mm socket to tighten saddle nuts.Elongated 25 x 13 socket for saddles ≤ 180*Supplied with curved bolts for AS4130 Series 3 GAS pipe

PE - NYLON COUPLING SYSTEM


20PE(M) x 18(F) Nylon - 7-11 4911029 109.7020PE(M) x 23(F) Nylon - 7-11 4911030 114.0925PE(M) x 18(F) Nylon - 7-11 4911031 109.1332PE(M) x 18(F) Nylon - 7-11 4911032 134.6740PE(M) x 18(F) Nylon - 7-11 4911033 113.0340PE(M) x 40(M) Nylon - 7-11 4911034 129.6063PE(M) x 40(M) Nylon - 7-11 4911035 143.2763PE(M) x 50(M) Nylon - 7-17 4911036 152.14

400kPa gas


GEOTHERMAL ELECTROFUSION SYSTEM

REDUCING TEE

Y REDUCER

180° ELBOW

REDUCING TEE TWO OUTLETS

SIZE1 2 3

PNWATER SDR GAS

SDRRANGE CODE PRICE

32 x 32 x 25 16 - 7-11 4914004 40.4140 x 40 x 25 16 - 7-11 4914006 47.3240 x 40 x 32 16 - 7-11 4914007 47.3250 x 50 x 25 16 - 7-11 4914009 62.1550 x 50 x 32 16 - 7-11 4914010 78.1550 x 50 x 40 16 - 7-11 4914011 62.1563 x 63 x 32 16 - 7-11 4914012 80.8563 x 63 x 40 16 - 7-11 4914014 80.85


3

2

1 = Main2 = Main3 = Offtake4= Offtake1 2

3 4

SIZE1 2 3 4

PNWATER SDR GAS

SDRRANGE CODE PRICE

40 x 40 - 25 x 25 16 - 7-11 4924001 106.7640 x 40 - 32 x 32 16 - 7-11 4924002 106.7650 x 50 - 25 x 25 16 - 7-11 4924003 177.9050 x 50 - 32 x 32 16 - 7-11 4924004 177.9050 x 50 - 40 x 40 16 - 7-11 4924005 177.9063 x 63 - 25 x 25 16 - 7-11 4924006 184.0263 x 63 - 32 x 32 16 - 7-11 4924007 184.0263 x 63 - 40 x 40 16 - 7-11 4924008 184.02

SIZE1 2 3

PNWATER SDR GAS

SDRRANGE CODE PRICE

32 x 25 x 25 16 11 7-11 4919001 119.8840 x 32 x 32 16 11 7-11 4919002 143.8250 x 40 x 40 16 11 7-11 4919003 184.20


RANGE CODE PRICE

25 16 11 7-11 4909001 88.6832 16 11 7-11 4909002 106.3840 16 11 7-11 4909003 136.20


GEOTHERMAL ELECTROFUSION SYSTEM

180° ELBOW CONNECTING BOLT KIT

PROB HEAD WEIGHT CONNECTION KIT

180° ELBOW CLAMP


25 Bolt Type M6 x 70 - - 4909004 191.5232 Bolt Type M6 x 90 - - 4909005 226.5640 Bolt Type M6 x 100 - - 4909006 286.08


25 Bolt Type M8 x 70 - TBA TBA32 Bolt Type M8 x 90 - TBA TBA40 Bolt Type M8 x 100 - TBA TBA


25-40 180o Elbow Clamp - - 2007009 POA


ELECTROFUSION WASTEWATER SYSTEMS

WASTEWATER SADDLE - FIXED 110MM 450 OUTLET

45° LIGHTFIT ELBOW - FOR PIPES SDR 11 TO 33

WASTEWATER SADDLE - ADJUSTABLE 160MM OUTLET

ADJUSTABLE ELBOW FOR WASTE WATER 0 - 12°

MANHOLE ADAPTOR


RANGE CODE PRICE

160 - 200 x 110 0.5 - 11-26 4758001 177.73225 - 315 x 110 0.5 - 11-26 4758002 189.50

Note: Fittings comply w/ AS/NZS 5065-2005.Pipes to SDR33. Lightfit fittings to be used w/ all wastewater spigots.

Require specialised installation tool see page 107.


RANGE CODE PRICE

110 10 17 11-33 4706001 114.40


RANGE CODE PRICE

225-250x160 - - 11-26 4758003 339.90280-315x160 - - 11-26 4758004 352.22355-560x160 - - 11-26 4758005 370.18

Require specialised installation tool see page 107.


RANGE CODE PRICE

160 16 - 11-26 4747001 329.56


RANGE CODE PRICE

160 - - - 4772001 465.84225 - - - 4772002 523.22280 - - - 4772003 638.00180 - - - 3702001 554.08200 - - - 3702002 523.22250 - - - 3702003 583.78315 - - - 3702004 724.83355 - - - 3702005 795.93400 - - - 3702006 967.96500+ - - - 3702007 2220.16560+ - - - 3702008 2638.23630+ - - - 3702009 3458.82

+ Require special shortened Plasson Lightfit coupler to connect to PE pipe contact Plasson.

Tooling

PF-Schweißtechologie GmbH (PFS)

Plasson’s range of electrofusion tooling is designed and manufactured by our joint venture partner, PFS.The company was founded in 1997 in the picturesque town of Alsfeld, Germany. It developed quickly into one of the world’s leading manufacturers of plastic welding technologies for pipeline construction.The product range includes a wide variety of electrofusion control units, butt fusion machines, extensive accessories and a complete portfolio of tools for the preparation of plastic pipes for welding.

High Quality Products

Countless customers around the globe rely on the high quality of PFS products.

Product development is conducted by employees with many years of experience, know-how, dedication and with a high capacity to innovate. A number of product patents confirms this.

Of equal importance is close cooperation with end users of PFS products and systems. This cooperation provides real field feedback to allow refinement of products, even atcomponent level, resulting in products robust enough to handle even the most difficult site conditions.

For more information and our online catalogue please visit www.pfs-gmbh.com

THE PLASSON FREE UPGRADE. MAKING SMART CONTROL BOXES EVEN SMARTER.

GET SMART

For more information visit upgrade.plasson.com.auOr call 1300 PLASSON (1300 752 776)

Register and turn your Plasson Control Box into the ultimate welding machine with our new Smartphone App.

Features of the Free Upgrade

Smartphone control of your box, with no mobile network coverage needed

Improved quality control with guided welding process and photo capture of crucial steps (kept with the weld record)

Data recording including physical location of each weld

Ability to identify installer of each weld

Ability to weld all fittings*

To register visit upgrade�plasson�com�au

Smarter plumbing with Plasson.

*Monomatic Control Boxes will be limited to emergency welds of other fittings


TOOLING

Introduction

The tools in this catalogue are designed for use with Polyethylene electrofusion fittings.

Plasson SmartFuse(Automatic) Electrofusion Fittings

Plasson SmartFuse electrofusion fittings have the following features: • Automatic Weld Time Recognition System - avoids operator input errors• Single Weld Time - -10°C to +45°C means temperature compensation is not required, no need for

operator judgement and possible errors• PN 16 water/1000 kPa Gas systems - meets the most demanding technical requirements• PN 10 water/630 kPa Gas systems - for PE pipes down to SDR 33• Approvalmark International (API) licensed system for EF fittings - No. 2018, AS/NZS 4129

A Single Weld TimeAccording to the latest Standards, all electrofusion fittings must be able to produce welds at a temperature range of between -10° and +45°C. Manufacturers have responded to this in different ways resulting in a variety of designs available to the market.The Plasson SmartFuse Electrofusion system ensures that the energy supplied will weld fittings from a minimum -10° to +45°C at one standard time. Fittings are tested within this range and are supplied with Approvalmark International (API) Licence.

Temperature CompensationOther fittings being supplied to the Australasian market may meet ISO/CEN standards and have the capability of acheiving a satisfactory weld. However, to do so temperature compensation may be required; creating a more complex, lengthier process that is more susceptible to human error. Where welding time is dependent on the ambient temperature, this requires a special bar-code reading EF control box to sense the temperature, read the fittings bar-code and adjust the weld time accordingly. As well as the additional work required this can also cause problems. Firstly, it relies on the legibility of the bar-code and secondly, the point at which the temperature is read may vary widely from the temperature at the pipe/fitting assembly.Without a special bar-code reading EF control box, the weld operator will need to estimate the temperature at the joint site, read the temperature compensation tables correctly (if supplied and legible) and enter the new weld time into the box before the weld can proceed. This process relies on operator skill/judgement, is open to mistakes and may need a complex QC form to record the weld conditions used.

A Smoother ProcessBy using Plasson SmartFuse fittings and PF control boxes there is no need for special bar-code reading EF control boxes, or reference to temperature compensation tables, virtually eliminating the margin for error in this area, (provided the process is being carried out within a temperature range of -10° and +45°C.) however, if users wish to have a control box capable of welding Plasson SmartFuse Fitting as well as manual or barcode fitting, Plasson has a control box that can operate both – The Polymatic Plus.


TOOLING

Plasson Automatic (PF) Welding Control Boxes

PF control boxes dynamically monitor the welding process when used with Plasson Electrofusion fittings. Benefits include:

• By continually monitoring the weld current, a PF control box will shut down if the current increases abovethe dynamic tolerance range, thereby avoiding the overheating and anti-oxidant depletion of PE materialswhich can adversely affect long-term weld integrity.

• PF control boxes are tolerant to generator variability as they accept a large voltage range and frequencyvariation.

• Servicing centres for PF welding equipment are available in New Zealand and Australia.

What can go wrong?Without the dynamic monitoring of a Plasson Automatic Welding Control Box, faults may occur unnoticedduring the weld process causing the fitting to fail once in general use. Common causes of this can be seen in the diagram below.

TYPICAL ELECTROFUSION WELDING FAULTS

Please note:Plasson Automatic Control Boxes will not carry out this dynamic monitoring process on other manufacturers’ fittings.

Short Insertion

Pipe not cut square

Pipe unevenly scraped

Oval Pipe

Pipe from coil not inserted square

Pipe damaged through gouging

Fitting Fitting

FittingFitting

Pipe Pipe

PipePipe

Pipe OD too low

Pipe moves during the weld

Fitting damaged through forced insertion of

oversize pipe


TOOLING

Control BoxesControl Box Comparison Table

REQUIRED GENERATOR SPECIFICATIONS MINIMUM REQUIRED GENERATOR OUTPUT POWER

Input Voltage Range 190-300V 240 V, 50Hz, 1-PHASE.

Frequency 40-70V DIAMETER OUTPUT POWER

Minimum Output 18A at 240V - one phase 20-75mm 2kW

Must be able to drive inductive loads 90-160mm 3.2kW

Must have phase cut control 180-500mm 4.5 kVA - (Mechanically Controlled)

Mechanically regulated with brushes is the preferred system 5 kVA - (Electronically Controlled)

Synchronized generator ≥500mm 6.5 kVA - (Mechanically Controlled)

Minimum 6.5 kVA - Mechanically Controlled 7.5 kVA - (Electronically Controlled)

7.5 kVA - Electronically controlled

*Detailed Specifications for each model available from Plasson.

Features PF Monomatic PF Polymatic Plus USB PF PolyControl Plus V2

5M Lead 2001001 2001005

200100810M Lead 2001002 2001006

15M Lead 2001005 2001007

Welds Only Plasson Automatic Fittings up to 355mm

All EF Fittings up to 800* (*Sizes above 355mm require a cooling

period between welds.)

All EF Fittings. Continuous welding. (No cooling between

welds)

Weld Tip Size 4.7mm 4.7mm (Opt 4.0mm) 4.7mm (Opt 4.0mm)

Plasson SmartFuse Mode(Automatic)

Y Y Y

Manual Input of Welding Time N Y Y

Welding Voltage 39.5V 8-48V 8-48V

Output Current (Maximum) 60A (80A) 80A (110)A 90A (105A)

USB Data Interface N Y Y

Multilingual Display Messages (7) Y Y Y

Error messages in plain text Y Y Y

Adjustable display contrast Y Y Y

Dynamic process supervision Y Y Y

Auto software check Y Y Y

Resistance check Y Y Y

Ramped start Y Y Y

Service Message After 200 Hours or 12 Months

After 200 Hours or 12 Months After 200 Hours or 12 Months

Barcode reading capability N Y Y

Fitting and Operator traceability N Y Y

Earth Pin 15A 15A 15A

Active Cooling N N Y


TOOLING

ELECTROFUSION CONTROL BOXES

WELDING CABLES & ACCESSORIES

WELDING TERMINAL PIN ADAPTORS

CODE PRICEMonomatic 5m Lead 2001001 3709.20Monomatic 10M Lead 2001002 3887.38Monomatic 15M Lead 2001003 4065.55Dualmatic 3M Lead Fixed Lead 2001004 3362.70Polymaticplus USB 5M Lead 2001005 4153.00Polymatic plus USB 10M Lead 2001006 4413.08Polymaticplus USB 15M Lead 2001007 4673.15PolyCONTROL Plus V2 10M Fixed Lead 2001008 8642.38

WELDING CABLES FOR MONOMATIC OR DIGIMATIC WITH 4�7MM TERMINALS CODE PRICE

5M Detachable Lead 2002001 578.8610M Detachable Lead 2002002 757.0415M Detachable Lead 2002003 935.21

WELDING CABLES FOR POLYMATIC PLUS USB WITH 4�7MM TERMINALS (READING PEN SOLD SEPERATELY)5M Detachable Lead 2002004 613.0410M Detachable Lead 2002005 873.1215M Detachable Lead 2002006 1133.19

EXTENSION CABLES FOR POLYCONTROL V2Extension Cable 15M 2002007 252.07Extension Cable 30M 2002008 305.35

WELDING TERMINALSWelding Plug 4.7mm (Black outlet) 2002009 46.40Welding Plug 4.7mm (Red outlet) 2002010 77.82

SPARE PARTS FOR WEDING CABLESPVC Cap (Black) 2002011 1.90PVC Cap (Red) 2002012 1.90

ADAPTORSAdaptor 4.0/4.7 angle (pair) 2003001 125.74Adaptor 4.7/4.0 angle (pair) 2003002 121.65

SMARTFUSE ADAPTORSAdaptor 4.7/4.7 90Deg angle 2003003 215.96For use with Plasson SmartFuse and other fittingsAdaptor 4.7/4.0 90Deg angle 2003004 215.96For use with Plasson SmartFuse and other fittingsAdaptor 4.0/4.7 90Deg angle 2003010 190.30For use with Plasson SmartFuse and other fittings


TOOLING

BAR CODE READERS AND ACCESSORIES

PIPE CUTTING

READING PENS CODE PRICEReading Pen 2DL (incl. Reading pen cable) 2002013 506.35Barcode Scanner DL (Powerscan incl. Cable & Hooded Bag) 2002015 1611.95

TRANSPORT CASEOrange Transport Case 2002017 176.22Monomatic/ Digimatic/ Polymatic PlusFlight Case 2002016 338.10Monomatic/ Digimatic/ Polymatic Plus

RULING AND MARKINGMagnetic Circular Pipe Ruler 2003006 157.11Pi-Meter 20-700mm with Vernier 0.1mm 2003007 297.23Pi-Meter 20-1200mm with Vernier 0.1mm 2003008 371.54

SECATEUR PIPE CUTTER CODE PRICEPipe Cutter up to 63mm (Single Hand) 2004001 178.48Pipe Cutter Spare Blade for 63mm (Single Hand) 2004002 80.33Pipe Cutter up to 63mm (Two Hand Use) Spare Blade 2004003 80.33

ROTATIONAL PIPE CUTTER (S-TYPE)Rotational Pipe Cutter - 20 - 75mm 2004004 223.11Rotational Pipe Cutter Spare Blade 20-75mm 2004005 53.55Rotational Pipe Cutter 50 - 140mm 2004006 259.49Rotational Pipe Cutter 90 - 160mm 2004007 356.96Rotational Pipe Cutter Spare Blade 50-140 & 90-160mm + T4 2004008 66.93

ROTATIONAL PIPE CUTTERRotational Pipe Cutter 32-110 2004009 1233.43Spare Rotational Pipe Cutter Knife 32-110 Pipe Cutter 2004010 290.03Rotational Pipe Cutter 110-315 2004011 2379.79Blade for Rotational Pipe Cutter110-225&110-315mm - cement carbide 2004012 290.03

ROTARY CIRCULAR SAW KIT250-500mm (Max. Cutting Depth 65mm) 2004015 13049.85500-1200mm (Max. Cutting Depth 85mm) 2004016 13757.541200-1600mm (Max. Cutting Depth 85mm) 2004017 POA

Extension links for the 500-1200mm Rotary Circular Saw Kit

MARKING PENSMarking pens broad white (12pens/1box) 2002032 52.99Marking pens fine white (12pens/1box) 2002033 38.52


TOOLING

PIPE SCRAPING

HAND SCRAPER CODE PRICEHand Scraper - Small 1.1/2” 2006001 30.35Blades for Small Hand Scraper (2) 2006002 19.80Hand Scraper - Large 2.1/2” 2006003 42.83Blades for Large Hand Scraper (2) 2006004 24.20

DRILL MOUNTED SCRAPER TOOLScraping depth suitable for repair fittings. Hexagon spigot for cordless driller.Scraper head 16mm for Pipe Ends 2006005 297.70Scraper Head 20mm for Pipe Ends 2006006 297.70Scraper Head 25mm for Pipe Ends 2006007 297.70Scraper Head 32mm for Pipe Ends 2006008 297.70Scraper head 40mm for Pipe Ends 2006009 335.56Scraper Head 50mm for Pipe Ends 2006010 407.96Scraper Head 63mm for Pipe Ends 2006011 433.44Spare Blade for Scraping Head 2006012 124.93

ROTATIONAL SCRAPER TOOLRotational Pipe Scraper 25-63 2006013 890.49Rotational Pipe Scraper Tool 25-110mm 2006014 1249.40Spare Blade for Rotational Scrapers 63/110mm 2006012 124.93Rotational Pipe Scraper Tool 90-315mm 2006015 2784.37Spare Blade for Rotational Scraper 90-315mm 2006016 151.71

ROTATIONAL PIPE END SCRAPER TOOLRotational Pipe End Scraper Tool 63-200mm 2006017 1195.85Rotational Pipe End Scraper Tool 90-315mm 2006018 1488.98Rotational Pipe End Scraper Tool 180-400mm 2006019 1963.33Spare Blade for Rotational ScraperTool 63-180,90-315, 180-400mm 2006020 146.35

ROTATIONAL CHAIN SCRAPER TOOLRotational Scraper Tool 250-450mm 2006013 3712.49Rotational Scraper Tool 250-800mm 2006014 4997.57Extension Links 900-1000mm for Rotational Chain Scraper 250-800mm 2006012 1047.38

Rotational Scraper Tool 800-1200mm 2006015 6782.42Spare Blade for Rotational Chain Scraper Tools 2006016 151.71

CHAMFER/ BEVELER CODE PRICERI Pipe Beveler 40-315 mm 2006026 372.0040mm-315mm and wall thickness up to 30mmTo prepare the ends of pipe (suitable for PE, PP, PVDF, PVC) Helps to prevent damage to electrofusion zones during pipe insertion. Recommended for diameter above 125mm and all pipes from coils.RI Pipe Beveler Spare Blade 2006025 31.17


TOOLING

PIPE CLEANING

PLASSON XL PIPEWIPES CODE PRICEPlasson XL Pipewipes 2005017 16.71

These specialised moist wipes are impregnated with a high specification solution containing 70% Isopropyl Alcohol. Plasson Pipewipes ensure surfaces are clean before electrofusion jointing (scraping of pipe surface is still required). 120 sheets per canister.

PIPE CLAMPING

CODE PRICEPipe Clamp 16-63mm With Quick Adjustment 2007001 1140.80Adjustable to suit couplers, reducers, 22.5° 45° & 90° ebows and tees. Promotes restraint during the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, 16-63mm. Quick tightening operation, lightweight & easy to use. Pipe Clamp 32-110mm with Quick Adjustment 2007002 1582.90Adjustable to suit couplers, reducers, 22.5° 45° & 90° ebows and tees.Promotes restraint during the electrofusion process.Infinitely variable grip clamps to suit any combination of sizes, 32-110mm.Quick tightening operation, lightweight & easy to use.Pipe Clamp 63-180mm with Quick Adjustment 2007003 1854.15Adjustable to suit couplers, reducers, 22.5° 45° & 90° elbows and tees.Promotes restraint during the electrofusion process.Infinitely variable grip clamps to suit any combination of sizes, 63-180mm.Quick tightening operation, lightweight & easy to use.Pipe Clamp 110-225mm with Quick Adjustment 2007004 3284.13Adjustable to suit couplers, reducers, 22.5° 45° & 90° elbows and tees.Promotes restraint during the electrofusion process.Infinitely variable grip clamps to suit any combination of sizes, 110-225mm.Quick tightening operation, lightweight & easy to use.

STRAP CLAMPSUsed to prevent movement during the weld process. The Plasson Strap Clamp, a convenient, flexible system for holding PE pipes steady during the electrofusion process. Does not assist with rerounding. For larger dimensions it is recommended to combine two or more Pipe Clamps (Strap Clamp).Pipe Clamp 110-560mm 2007005 2644.224 pipe clamps, 2 base bars, angled adaptor 22.5°, 45°, 90° & 180°Pipe Clamp 250-800mm 2007006 5489.33With 2 fixed clamps, 2 clamps requiredPipe Clamp 250-800mm Set 2007007 7145.33Included in set:2 complete clamps each with a pulling clamp, a fixed clamp and pulling shoes for couplers. This allows you to pull the coupler over the pipe and the opposite pipe into the coupler to complete the insertion.Pipe Support 2007008 879.02Pipe support to 225mm


TOOLING

REROUNDING TOOLS

Rerounding Shell 315-900mm

Rerounding Shell 315-900mm

Hydraulic Rerounding Tool 450-800mm

Mechanical Rerounding Tool 450-800mm

REROUNDING CLAMP 32-63MM CODE PRICE40mm (incl.adaptor for 32mm) 2008001 382.1563mm (incl. adaptor for 50mm) 2008002 506.71

Two required - one rounding tool for each side of fitting.

REROUNDING CLAMP 63-400MM63-180mm (Deforming force 0.85 tonne) 2008003 857.73110-250mm (Deforming force 1.2 tonne) 2008004 945.48180-315mm (Deforming force 2.2 tonne) 2008005 1746.58250-400mm (Deforming force 3.5 tonne) 2008006 2182.52

REROUNDING RING 63-280MM63mm 2008007 169.8575mm 2008008 194.6290mm 2008009 201.69110mm 2008010 219.38125mm 2008011 233.54140mm 2008012 244.15160mm 2008013 268.92180mm 2008014 293.69200mm 2008015 311.38225mm 2008016 371.54250mm (Heavy Duty) 2008017 629.85280mm 2008018 989.00

HYDRAULIC ROUNDING SHELL 315-900MM315-400mmHydraulic Jack (315-400) 2008019 1734.46Rounding Shell 315mm (without jack) 2008020 2163.84Rounding Shell 355mm (without jack) 2008021 2285.56Rounding Shell 400mm (without jack) 2008022 2407.29450-630mmHydraulic Jack (450-630) 2008023 2013.42Rounding Shell 450mm (without jack) 2008024 2684.52Rounding Shell 500mm (without jack) 2008025 2765.66Rounding Shell 560mm (without jack) 2008026 2968.52Rounding Shell 630mm (without jack) 2008027 3144.35710-900mmHydraulic Jack (710-900) 2008028 2439.42Rounding Shell 710mm (without jack) 2008029 6491.52Rounding Shell 800mm (without jack) 2008030 6829.62Rounding Shell 900mm (without jack) 2008031 7032.48Note: 1 x Hydraulic Jack rquired for each Shell - 2xShells required (1xShell for each side of fitting)Use wil PF Strap Clamps

HYDRAULIC ROUNDING TOOL 450-800MM450-800mm 2008032 5282.92

Hydraulic Tool. Use with PE pipes 450-800mm (Max. SDR 11)

MECHANICAL ROUNDING TOOL450-560mm 2008033 2512.31630-710mm 2008034 2894.46


TOOLING

SQUEEZE OFF TOOLS

DEBEADING TOOLS

REROUNDING TOOLS CONT�

POST SQUEEZE OFF REROUNDING SHELL 63-225MM CODE PRICEUsed to round pipe after squeezing63mm 2008035 399.8575mm 2008036 428.1590mm 2008037 445.85110mm 2008038 484.77125mm 2008039 502.46140mm 2008040 548.46160mm 2008041 576.77180mm 2008042 725.38200mm 2008043 782.00225mm 2008044 845.69

CODE PRICE50NB (Gas Services) 2009001 579.70Suits NB 10, 18, 25 (1”), 32 (1.1/4’),40 (1.1/2”), or 50mm (2” SDR 9.9 Pipes).The SQT service squeeze tool is for flow stopping on either metric or imperial sizes of pipe.16-63mm 2009002 464.06Suits SDR11 16/20,25,32,40,50,63mm & SDR17 63mmSqueeze off is affected by turning the handle in a clockwise direction.63-200mm (Excl. 140mm) 2009003 2550.91Suits 63-200mm SDR 11 & 17 (incl. 2 complete stopper sets).Sizes: 63,75,90,110,125,160,180 and 200mm.Hydraulic operation.Metric limit plates set at 1.6t.Safety stops to prevent creep.Springs return jack to park position after squeeze off.Integral safety valve.

CODE PRICEExternal Bead Remover EBR 25-90mm 2010001 2733.37External Bead Remover (Chain) 90-315mm 2010002 2830.77External Bead Remover Extension Chain 355-800mm for 90-315m Pipe 2010003 1740.92


TOOLING

SPECIALIZED INSTALLATION TOOLING FOR PLASSON PRODUCTS

2011001

2011002

WASTE WATER SADDLE INSTALLATION TOOLS CODE PRICEWaste Water Clamping & Cutting Tool Set 110 2011001 1946.15110mm X 45Deg fixed outlet saddle clamp kit. For mains pipe sizes 160-315mm.Includes: Saddle clamp unit.Coupon removal tool (drill not incl.)Tool for Waste Water Saddle 160 2011002 2827.00160mm Flexible Outlet Saddle Clamp Kit. For main pipe sizes 225-560mm.Includes:Saddle clamp unit.Core drill kit.

FLEX RESTRAINT CODE PRICEFlex Restraint installation clamp (160-1200) 2012005 5923.38

CLAMPSSaddle Clamp Kit 250-800mm 2012001 5923.38Includes: 90, 110, 125 & 160mm Splitable Outlets, PTPRT and Transport SuitcaseSaddle Clamp 250-800mm - Splitable clamping plate 250mm outlet 2012018 3847.27Includes: Suitcase and rounding ringSaddle Clamp 250-800mm - Splitable clamping plate 400mm outlet 2012019 3880.73Includes: SuitcaseStraps for clamping plates ≥180mm - 250-800mm 2012020 4683.64Includes: Straps/ratchets/torque wrench/suitcase

CORE CUTTERSCore Kit 250-800mm 2012002 4509.90Includes:1 x (14702006) Core drill for 90mm with SDS-MAX connector mounted.1 x (14702007) Core drill for 110mm with SDS-MAX connector mounted.1 x (14702008) Core drill for 125mm with SDS-MAX connector mounted.1 x (14702009) Core drill for 160mm with SDS-MAX connector mounted.1 x (14702001) Centre drill.1 x (14702003) Core drill connector for driller chuck.1 x (14702004) Core drill connector for SDS-Plus.1 x Transport Case.*Requires seperate drill with power rating 1200W, speed 360RPM. Must include safety clutch.Core Cutter for Plasson saddle - 250mm/SDR11; Borehole 199mm 2012015 1405.09Includes: Adaptor, drill and caseCore Cutter for Plasson saddle - 400mm/SDR11; Borehole 319mm 2012022 1890.18Includes: Adaptor, drill and case

DRILLSDrill BE75-X3 Quick for Plasson core cutter 90-250mm 2012016 2718.18Drill+drill support+straps 400mm outlet 2012023 POA

SCRAPERSElectrical Saddle Scraper (230V)-(In 1450W out 830W) 2012003 2972.31(230V) ≥ 110mm pipes. Cordless available on request (18V).Pneumatic Saddle Scraper 2012004 4387.69

LARGE BORE INSTALLATION TOOLS

Plasson recommends installation of electrofusion fittings in accordance with PIPA guideline POP001�

The following excerpts from POP001 relate to tooling available from Plasson�

Peeling

In order to achieve a good weld the oxidised surface of the pipe must first be removed. The removal of this oxidised surface layer is achieved using a mechanical peeling tool. Mechanical or rotational peeling tools must be capable of removing a continuous and uniform peel thickness from the outer oxidised surface, in the case of socket type fittings over the required insertion depth, and in the case of saddle fittings over the full area of the saddle base when preparing the fusion zone.

Pipe Peel Depth Requirements

Pipe DN Peel Depth (mm) see note

≤ DN25 0.2 Maximum

DN32 - DN63 0.2 - 0.3

DN75 - DN225 0.2 – 0.4

>DN225 0.3 – 0.5

Cleaning

The surfaces to be EF welded must be completely clean and free of contaminants. It is essential to clean the peeled surface with unused approved alcohol wipes to remove traces of dirt, mud and other contamination.

Re-rounding and Alignment Clamps

Alignment clamps are required for restraining, aligning or reducing the annular gap between the pipe and fitting during the fusion cycle. Re-rounding clamps should be readily available for every electrofusion weld and must be used when the dimensions of the pipe fall out of the dimensions specified within POP014.

More information can be found at www�pipa�com�au

electrofusion fittings - viadux · 2017. 8. 29. · 280 16 11 7-17 4901018 526.26 315 16 11 7-26...

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