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•Eliminate dust •Residue has to be captured •Floor has to be auto- scrubbed Initial Grinding - Wet

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Page 1: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

• Eliminate dust• Residue has to be captured• Floor has to be auto-scrubbed

Initial Grinding - Wet

Page 2: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

• Dust has to be captured• Particulate can be used for patching• Floor has to be vacuumed• Honing and polishing

always performed dry

Initial Grinding - Dry

Page 3: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

Aggregate Exposure ClassesCLASS NAME

SURFACE CUT DEPTH

APPEARANCE

A Cream Very little Little aggregate exposure

B

Fine Aggregate (Salt and Pepper)

1/16 inch Fine aggregate exposure with little or no medium aggregate exposure at random locations

C Medium Aggregate

1/8 inch Medium aggregate exposure with little or no large aggregate exposure at random locations

D LargeAggregate

1/4 inch Large aggregate exposure with little or no fine aggregate exposure at random locations

Page 4: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

Class A – Cream

Page 5: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

Class B – Fine Aggregate (Salt & Pepper)

Page 6: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

Class C – Medium Aggregate

Page 7: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

Class D – Large Aggregate

Page 8: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

• Holes• Surface damage• Air hole voids• Spalls • Small and micro cracks

Dust particulate can be mixed with patching material

Repairs

Page 9: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

• Denser the concrete, the better the results

Densifying

• Hallmark characteristic of polished concrete is that the surface is harder, more durable, and more stain-resistant because of the densifier

Page 10: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

Densifier reacts with excess calcium hydroxide to form calcium silicate hydrate to fill the capillaries left by hydration

Densifying

Page 11: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

Coloring• Integral color in

concrete mix• Water-based

dyes• Acid stains• Solvent-based

stains

Page 12: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

Honing and PolishingEver increasing abrasive grits used

to establish gloss levels

Page 13: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

Gloss LevelsLEVEL NAME

REFLECTIVECLARITY

REFLECTIVESHEEN

GRITRANGE

MINIMUM NUMBER OF ABRASIVE PASSES

1Flat

[Ground]

Flat appearance with no to very slight diffused reflection

10to

100None to very low

15to80

Below 100

4

2Satin

[Honed]

Matte appearance with or without slight diffused reflection

Low to medium

100 to 400

5

3Semi-

Polished

Objects being reflected are not quite sharp and crisp but can be easily identified

Medium to high

800 and higher

6

4Highly-

Polished

Objects being reflected are sharp and crisp as would be seen in a mirror-like reflection

High to highest

7

Page 14: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

• Degree of sharpness • Reflective crispness of overhead

objects

Reflective Clarity

• Viewed 5 ft. above and perpendicular

• ASTM D 5767

Page 15: Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet

• Degree of gloss reflected from surface• Viewed 20 ft. from and at an angle• ASTM D 4039

Reflective Sheen


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