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EMISSIONS AND INSPECTION

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emissions and inspection

In the battle agaInst aIr pollutIon, It Is crucIal that car-repaIr workshops are up to date and equIpped wIth the latest technologIes to help them perform better.

02 | 03

air pollution presents serious problems

Carbon dioxide (CO2) is the main cause of the greenhouse effect. Carbon emissions from the 700 million motor vehicles on the world’s roads make up 20% of the total CO2 released into the atmosphere each year. The emission of CO2 and other gases produced by motor vehicles has led to the introduction of legislation and rigorous standards across the world.

Anti-pollution regulations have prompted automotive manufacturers to continuously improve engine technology. As the number of cars will inevitably increase in the future, there is a growing need to control pollution levels through the use of on-board diagnostic systems (OBD, EOBD).

Correct and regular vehicle maintenance is an effective instrument in the battle against air pollution. Cars that are not regularly serviced produce much higher levels of harmful emissions. Above all, today’s drivers value environmental protection and demand eco-friendly services from their garage. Staying abreast by making use of the latest technologies thus not only helps you perform better, but also gives you the opportunity to present your business in a positive light with regard to environmental issues.

SPX, as a nearly 100 year old provider of automotive tools and equipment to both the OEM and Aftermarket has been providing workshops with state-of-the-art, professional quality products under various well-known brands, thus enabling them to stay abreast of technological developments.

The Tecnotest product range comprises powerful handheld diagnostic tools and Automotive Test and Measurement Equipment and is renowned for ease-of-use, state-of-the-art technology and reliability. The range further includes gas analysers, smoke meters, inspection lanes, multi-operative diagnostic stations, battery testers and chargers, headlight adjusters, wheel aligners, road load simulators.

The Stargas 898 analyser is a real all-rounder: it functions as a measuring device and a multi-function station – without being connected to a PC. Its central unit can be expanded to switch easily from exhaust gas testing to auto diagnostics and measurements using optional accessories. Stargas can be operated remotely using a wireless keyboard.

Stargas can perform the following measurements: CO, CO2, HC, O2, NOx (optional) Lambda, RPM, engine temperature Integrated RPM measurment from the battery Environmental conditions measurements, such as temperature, atmospheric pressure, relative humidity, Lambda voltage measurments (1V/5V)

Opacity measurements for diesel engines (when connected to an optional smoke meter model 495/01 or 495/02)

A connection to the MACH VCI (optional) enables Stargas to communicate with a vehicle’s electronic control units, (e.g. ignition, injection, ABS, airbag, intelligent suspension, etc.)

Stargas 898 is the first exhaust gas analyser to be OIML Class 0 type approved. The technology it deploys makes it compliant with new Euro 5 emissions legislation.

starGas 898 – THE ESSENTIAL wORkSHOP TOOL

04 | 05

Euro 5 ready wireless Automatic system scan Data recorder Images of diagnostic plug locations available VIN vehicle selection Compatible with all Stargas analysers as well as any standard PC

starGas 898plus – INNOVATION AND ADVANCED TECHNOLOgy fOR A quALITy jOB

Stargas 898PLuS is an indispensable instrument enabling you to quickly and reliably measure CO, CO2, HC and O2.

Stargas 898PLuS offers Exhaust gas testing Lambda, RPM and engine temperature measurement Diesel smoke testing

Besides exhaust gas testing, Stargas 898PLuS also allows you to perform oscilloscope and multimeter measurements. you can also add our diagnostic interface and trouble shooting software in the 898PLuS to get diagnostic functionality of the vehicle´s electronic systems.

what’s more, by adding our speed tester 96 ALL-ONE official speed tests for small motorcycles and scooters can be conducted.

benefIts: New electronics with greater memory capacity and speed LCD TfT extra bright colour display; also possibility to connect external PC monitor display Built in oscilloscope and multimeter for high voltage or sensor measurements (Option to add diagnostics interface and trouble shooting software to aid repairs). RPM counter from battery or cigarette lighter Antenna kit to remotely pick up RPMs from Petrol and Diesel (incl. Common Rail) engines Connects to standard printers via the uSB port

Includes: Stargas 898PLuS Low and high voltage oscilloscope including low voltage clamp-on cables Ohmmeter kit including cables, clamp-on ammeter, test prod, alligator clip RPM antenna kit (flexible and telescopic) to perform remote measurements RPM cable from cigarette lighter

gAS ANALySER

SMOkE METER

AuTODIAgNOSTIC

EOBD

OSCILLOSCOPE-DIAgNOSTIC

ECuDAT@CAR

898 PLuS TfT display

macH Vci – READy fOR EuRO 5

06 | 07

898 Gas analYsis upGrade Kit – 898LIgHT ONLy

sl51160/d – german approvalsl51160/gb – uk approvalsl51160/f – french approvalsl51160/ch – Swiss approval

starGas 898box – STARgAS ANALySIS – TOuCH-BuTTON PRECISION

Stargas 898BOX is a pure measurment unit without built in display. It connects to a standard PC that is used to display the values using the “VISA PLANET” software. Exhaust gas analyser Stargas BOX can be used with VISA PLANET software (for windows) Measures CO, CO2, HC, O2, Lambda, Nox (optional) RPM with battery or antenna kit (optional) Environmental conditions measurements, such as temperature, atmospheric pressure, relative humidity Lambda voltage measurments (1V/5V) OIML class 0 type approved

starGas 898one – THE SIMPLICITy Of MOBILE HIgH PRECISION gAS ANALySIS

Stargas 898ONE is a portable measuring device designed for users who require gas analysis without compromising on performance or precision. Running on 12 volts vehicle supply it enables you to perform car, motorcycle and truck emission and smoke measurements. Stargas 898ONE is a useful instrument for verifying the condition of engines and ensuring they are in good working order.

benefIts: An extra bright LCD display allows perfect viewing in any conditions and from any angle Stargas 898ONE is lightweight and small and can be battery operated, making it portable and ideal for deployment on the move. Can also be used powered from the mains outlet using a power supply (optional)

A wide range of accessories and add-ons make Stargas 898ONE a versatile tool which can be upgraded and tailored to meet your specific requirements. It is available with a built-in printer for creating paper copies of analysis results.

starGas 898liGHt – SMOkE METER INTERfACE

Stargas 898LIgHT is a pure display unit without internal gas measurement hardware. Its main use is for interfacing with smoke meters 495/01 or 495/02. It can, however, be retrofitted with internal 4/5 gas emission measurement hardware, ECu diagnostics and oscilloscope measurement hardware. Thanks to an upgrade kit (SL51160) the light version can be upgraded, giving it the same features and functions as the Stargas 898 model for petrol engines.

5041e5 – MACH VCI

fr50 – Datarecorder kit2035 – RPM counter

3161e – Compact flash with ecureader® softwaresl51109 – Antenna kit

31175b – Diagnostic cables

08 | 09

0643153 – MACH VCI desk

starGas ACCESSOIRES smoKe analYsis fuNCTION

diaGnostic fuNCTION

37051g – VISA PLANET gas analysis software for windows37051S – VISA PLANET smoke analysis software for windows

BT80 – Bluetooth software kit master keyBT898 – Bluetooth kit for 898/pc connectionBT2035 – Bluetooth kit for 2035/pc connectionBT495 – Bluetooth kit for 495/pc connection

VISA PLANET & wIRELESS kITSCOPE / MuLTIMETER fuNCTION

495/01 – Smoke meter495/02 – Smoke meter for 940 trolley

sl31205/PLuS – Scope / multimeter kit for 898PLuS

sl31198 – Infrared keypad

940 – Multifunctional trolley

0115307 – Monitor desk

Main code Code description 898plus 898 898box 898one 898liGHt

sl51084 starGas accessories Kit

SL51003 Analyser complete gas probe x x x x optional

3119066 Mt. 3 Mains cable schuko plug x x x n/a x

1103004 Zenith tube 5x8 pvc8000 030 4405/1,5 x x x x optional

SL11001 gas intake pipe x x x x optional

SL21409 Shunt cable x x x n/a optional

3119064 Red wire crimping clamp x x x n/a optional

SL21771 wire test clamp lambda cable 898 x x x n/a optional

SL51043 Spare filters set x x x optional optional

5123008 External pre-filter (ingas hoses) x x x optional optional

SL51080 Temperature probe x x x optional optional

5607062 Thermic printer paper x x n/a optional x

5119031 fun filter 60 x 60 mm x x x optional x

1107065 O-ring silicone 2212 x x x optional optional

1107066 O-ring silicone 2010 x x x optional optional

SL51213 kit tubetto grasso siliconico 5ml x x x optional optional

23031522303153

Extended lambda probe cableBattery supply cable 898

xx

xx

optionalx

xn/a

xoptional

2303154 Rpm battery cable x x x x x

2303155 ground cable x x x x x

2303159 Rpm cigar lighter adapter x optional optional optional optional

2303171 898 Cigarette lighter pwr supply x optional n/a n/a optional

2303240 898/Pc serial connection cable optional optional x optional optional

sl51138 probe and filter Kit for motorcYcles

SL51141 gas probe d.10mm fless.Inox optional optional optional optional n/a

SL51143 Sampling hose mt.1 5x9 viton optional optional optional optional n/a

SL31249 5 Pin emission deriver optional optional optional optional n/a

SL51139 gas probe sample diam. 6 Plain optional optional optional optional n/a

SL51140 gas probe sample diam. 6 Shaped optional optional optional optional n/a

SL51142 Mt.2 5x9 viton sample hose optional optional optional optional n/a

SL01004 Oil filter group optional optional optional optional n/a

SL51146 optional optional optional optional n/a

sl31198 ir alpHa numerical KeYboard optional optional n/a optional optional

sl51109 2035 antenna Kit

SL51116 Revolving antenna x optional optional optional optional

SL51117 flexible antenna 0,6 metres x optional optional optional optional

SL31362 Antenna support clamp x optional optional optional optional

SL31284 2035 Power supply c/terra te0176 optional optional optional optional optional

2035 rpm counter optional optional optional optional optional

5041 smart module optional optional n/a n/a optional

3161e ecureader memorY card software optional optional n/a n/a optional

31175b diaGnostic cable Kit- car/biKe-reV.b optional optional n/a n/a optional

fr50 fliGHt data recorder Kit optional optional n/a n/a optional

37051G Gas analYser Visa planet sw optional optional optional optional n/a

bt898 bluetootH Kit for Gas analYser 898 optional optional optional optional n/a

sl31205/plus starGas plus scope cables Kit

SL06034 Ammeter clamp x optional optional optional optional

2103029 Oscilloscope cable for 898 x optional n/a n/a optional

SL51065 Alligator clamp with red sheath x optional n/a n/a optional

3125007 Red test (for scope) x optional n/a n/a optional

2303315 Oscilloscope mass cable diam. 4 x optional n/a n/a optional

3119155 Capacitive clamp for stargas x optional n/a n/a optional

3125008 Black test (for scope) x optional n/a n/a optional

accessories included898plus 898 898box

Mains power supply Mains 90 - 270 V, Battery 10 - 16 V Mains 90 - 270 V, Battery 10 - 16 V Mains 90 - 270 V, Battery 10 - 16 V

Measuring range

CO 0 - 15,000 % Vol (res. 0,001)CO2 0 - 20,00 % Vol (res. 0,01)HC 0 - 30000 ppm Vol (res.1)O2 0 - 25,00 % Vol (res. 0,01)NO 0 - 5000 % Vol (res. 1 - optional)Lambda 0,5 - 2,000 (res. 0,001)

CO 0 - 15,000 % Vol (res. 0,001)CO2 0 - 20,00 % Vol (res. 0,01)HC 0 - 30000 ppm Vol (res.1)O2 0 - 25,00 % Vol (res. 0,01)NO 0 - 5000 % Vol (res. 1 - optional)Lambda 0,5 - 2,000 (res. 0,001)

CO 0 - 15,000 % Vol (res. 0,001)CO2 0 - 20,00 % Vol (res. 0,01)HC 0 - 30000 ppm Vol (res.1)O2 0 - 25,00 % Vol (res. 0,01)NO 0 - 5000 % Vol (res. 1 - optional)Lambda 0,5 - 2,000 (res. 0,001)

Induction RPM counter0 - 10000 rpm (res. 10) -battery conn0 - 20000 rpm (res. 10) -induction clamp0 - 15000 rpm (res. 10) -antenna system

0 - 10000 rpm (res. 10) -battery conn0 - 20000 rpm (res. 10) -induction clamp0 - 15000 rpm (res. 10) -antenna system

0 - 10000 rpm (res. 10) -battery conn0 - 20000 rpm (res. 10) -induction clamp0 - 15000 rpm (res. 10) -antenna system

Electronic Lambda test yes yes yes

Operating temperature 5 °C - 40 °C 5 °C - 40 °C 5 °C - 40 °C

Measuring gas induction 10 l/m (approx) 10 l/m (approx) 10 l/m (approx)

Response time <10 sec (probe length 3 m) <10 sec (probe length 3 m) <10 sec (probe length 3 m)

Zero setting Electronic and automatic Electronic and automatic Electronic and automatic

Condensate drain Continuous and automatic Continuous and automatic Continuous and automatic

warm up time 60 sec. maximum 60 sec. maximum 60 sec. maximum

Serial output

COM1-COM2 for autodiag interfaceSMOkE METERRS232/PC - RS485uSB

COM1-COM2 for autodiag interfaceSMOkE METERRS232/PC - RS485uSB

COM1-COM2 for autodiag interfaceSMOkEMETERRS232/PC - RS485uSB

Printer 24 column 24 column —

Dimension 400 x 180 x 450 mm 400 x 180 x 450 mm 400 x 180 x 450 mm

weight 8,6 kg 8,6 kg 8,6 kg

898one 898liGHt 495/01 - 495/02

Mains power supply Mains 90 - 270 V, Battery 10 - 16 V Mains 90 - 270 V, Battery 10 - 16 V 12 - 0 - 12 V

Measuring range

CO 0 - 15,000 % Vol (res. 0,001)CO2 0 - 20,00 % Vol (res. 0,01)HC 0 - 30000 ppm Vol (res.1)O2 0 - 25,00 % Vol (res. 0,01)NO 0 - 5000 % Vol (res. 1 - optional)Lambda 0,5 - 2,000 (res. 0,001)

Automatic measurement of:Ambient temp. -40 °C - +60 °C (res.1)Ambient press. 750 - 1060 mbar(res. 1)Ambient rel. humidity 0-100% (res. 1)

0 - 99,9 % (res. 0,1) opacity0 - 9,99 m-1 (res. 0,01)

Induction RPM counter0 - 10000 rpm (res. 10) -battery conn0 - 20000 rpm (res. 10) -induction clamp0 - 15000 rpm (res. 10) -antenna system

0 - 10000 rpm (res. 10) -battery conn0 - 20000 rpm (res. 10) -induction clamp0 - 15000 rpm (res. 10) -antenna system

0 - 9990 rpm (res. 10)

Electronic Lambda test No yes* —

Operating temperature 5 °C - 40 °C 5 °C - 40 °C 5 °C - 40 °C

Measuring gas induction 10 l/m (approx) 10 l/m (approx)* Measuring chamber temperature

Response time <10 sec (probe length 3 m) <10 sec (probe length 3 m)* —

Zero setting Electronic and automatic Electronic and automatic* Automatic

Condensate drain Continuous and automatic Continuous and automatic* —

warm up time 40 sec. maximum 60 sec. maximum* 5 min. maximum

Serial outputSMOkE METERRS232/PC - RS485uSB

COM1-COM2 for autodiag interfaceSMOkEMETERRS232/PC - RS485uSB

RS232

Printer Optional 24 column —

Dimension 400 x 180 x 450 mm 400 x 180 x 450 mm465 x 160 x 190 mm (49 5 / 01)470 x 230 x 220 mm (495 / 02)

weight 8,6 kg (approx) 8,6 kg (approx) Approx 10 kg (495/01) - 6 kg (495/02)

tecHnical specifications

* only available with 898 uPgRADE kIT

12 | 13

tecHnical data & features90 all-one 96 all-one 65 all-one

Max weight per axle 2500 kg — —

Max weight measured at wheel 10000 N — 10000 N

Max force measurable 10000 N — 10000 N

Test speed 5 km/h — 7 - 15 km/h

Measurement resolution 1 N — 1 N

Roller coating corundum — —

Diam. of rollers 200 mm 192 mm —

Power supply AC380 / 220 V 3 ph 50 Hz 220 V 50 Hz 220 V 50 Hz

Engines power 2000 x 4000 w — 500 w

Dimensions 2440 x 395 x 720 mm 2450 x 650 x 210 mm 2050 x 3830 x 70 mm

width of plate — — 1400 mm

weight 550 kg 367 kg system 850 kg

useful length of rollers — 400/1990 mm —

Roller spacing 400 mm 320 mm —

useful track 200 mm a 2200 mm — —

Vehicles testablevehicles <3,5t, mopeds, mo-torcycles, trikes and quads

—vehicles <3,5t, mopeds, mo-torcycles, trikes and quads

Min. diameter in test — yes —

Aerodynamic resist. — axial track —

Start of speed measuremt scale (2/4) — 80/70 km/h —

Visual resol. of speed measuremt — 1 km/h —

working temperature — 0 - 40 °C —

Accuracy of power measuremt —10 % of value measured

for speeds between 40 and 50 km/h

Accuracy of roller speed measuremt — ±1 km/h for speeds > 10 km/h —

Resolution of power display — 1 w —

Max permitted load per axle — 1,000 kg —

Distance of inner edges — — 200 mm

Sensors used — —Bidirectional digital systems

without movement

for performing brake and official speed tests on all vehicles used on public roads, e.g. cars, trucks (up to 3.5 tonnes), motorcycles, trikes and quads.

The new range of brake and speed testers reduces the floorspace and total volume necessary for optimum organization of your Inspection Centre. The automated Inspection test procedure allows, for any car or bike, to enter data in the system just one time which saves time on the periodic test inspection.

90 all-oneRoller brake tester for cars, trucks (up to 3.5 tonnes), motorcycles, mopeds, trikes and quads. Roller brake tester bench Electronic power module 2/3 wheels pressing unit Brake effort measuring kit footboards (4 pcs) Calibration kit Belts kit (3 pcs) Portable pneumatic clamp (2 pcs) option

65 all-onePlate brake tester for cars, trucks (up to 3.5 tonnes), motorcycles, mopeds, trikes and quads, consisting of: Plate brake tester bench Brake effort measuring kit Calibration kit

braKe and speed testers

benefIts: Perform regulatory / compliance tests for all vehicles Reduce working time Optimise use of space

90 and 96 all-one benches

90 all-one 96 all-one 65 all-one

96 all-oneSpeed tester for motorcycles, mopeds, trikes and quads consisting of: Speed tester bench Tangential fan (2 pcs) footboards (2 pcs) Calibration kit Portable pneumatic clamp (1 pc) option

14 | 15

spx wHeel aliGnmentThe new wheel alignment system, allows wheel angles to be measured quickly and accura-tely. Based on CCD detection technology with Bluetooth (wireless) data transmission, these products enable you to identify and calculate the alignment angles of vehicles and light commercial vehicles. SPX wheel alignment models are part of the new generation of cable/wireless 8 sensor systems.

detectors:Detectors are made of die-cast aluminium framework, with shockproof covers in ABS plastic. Each detector is supplied with a: Nickel-metal hydride battery (NiMH) to ensure power supply to the CCD sensors Bluetooth system keyboard with four function keys, making the wheel operable, but eliminating displacement between the vehicle and control panel.

software:Our SwA900 alignment software for windows OS features graph and video tips that make it easy to determine wheel angles when working on the vehicle. And you can navigate quickly and simply with your mouse to access relevant functions and procedures.

characterIstIcs: Light and compact detectors with integrated keypad Direct Bluetooth communication between each detector and the PC base Electronic inclinometers (no mechanical part) LED level Charging cables, allow also to use the equipment in case of low battery level and in case

of Bluetooth interference

DETECTABLE DATAfront axle: Convergence Semi-convergence Axle deviation Axle inclination Stanchion angle Included angle Internal and external steering Steering symmetry at 20°

rear axle: Convergence Semi-convergence Axle deviation wheel inclination Thrust angle

wheel alIgnment system wIth wIreless technology.

16 | 17

example of confIguratIon:Detectors and clamps can be managed separately, or detectors can remain on the clamps. The configuration set at installation can be changed by the user.

swa970-full Trolley OC desktop 19” rotatable monitor (2 axles) keyboard, mouse Inkjet colour printer 4 detectors, 8 BT sensors 4 standard 4-point clamps 4 charging cables Steering wheel block Brake pedal depressor 2 turntables Bluetooth adapter

swa908-spx wheel alignment software 4 detectors, 8 BT sensors Data communication – Bluetooth via cable 4 charging cables Bluetooth adapter

md 8bt pcp Trolley PC Desktop 22” orientable monitor (2 axles) keyboard, mouse Inkjet color printer 4 Detectors, 8 BT sensors 4 Standard 4 points clamps 4 charging cables Steering wheel block Brake pedal depressor 4 grips and adaption for Aluminium rim

md 8bt ptp Trolley PC Laptop Inkjet color printer 4 Detectors, 8 BT sensors 4 Standard 4 points clamps 4 charging cables Steering wheel block Brake pedal depressor 4 grips and adaption for Aluminium rim

combi 8btp wheel Aligment Software wall Support 4 Detectors, 8 BT sensors 4 Standard 4 points clamps 4 charging cables Bluetooth adapter Steering wheel block Brake pedal depressor 4 grips and adaption for Aluminium rim

18 | 19

options specifications

md11 – Rear slip table (2 pieces)md10 – Turntable (2 pieces) swa/pr – Turntable (2 pieces)

swa/st – Steering wheel block md40 – Standard 4 points self-centring clamp for car (4 pieces)

md combI – Naked wall support (De-tectors and self-centring clamp)

md44 – grips and adapters for aluminium rim for 4 points clamps (4 pieces) *

swa/pd – Brake pedal depressor

swa/3p – 3 points self-centring clamp for car (2 pieces)

* for 4 points clamps delivered with MD8BTPC, MD8BTPT, COMBI8BT

RANgE AND ACCuRACyfront and rear axle accuracY for measure ranGe total measure ranGe

Toe-In ± 2´ ± 4° ± 22°

Axle deviation ± 3´ ± 4° ± 22°

Camber ± 3´ ± 6° ± 22°

Chaster ± 6´ ± 18° ± 25°

Included angle ± 6´ ± 18° ± 25°

Total Toe ± 4´ ± 20° ± 20°

Truth Line ± 2´ ± 4° ± 22°

Set-Back angle ± 2´ ± 2° ± 22°

technIcal specIfIcatIons: Power supply: 230 V frequency: 50/60 Hz Maximum input power: 300 w Measuring head power supply: rechargeable battery 7.2 V – 2.2 Ah

key features: Cable and/or Bluetooth communication with sensors windows based software fast, effective measurement using six function keys All measurment operations can also be selected from the the keyboard on each measuring head Database includes details of more than 9000 vehicles New vehicles can be entered into the database by the end-user Automatic compensation of caster measurements even if axle levels are different when raising the vehicle jack-hold and freezing of the measured values Toe-in curve measuring procedure according to VAg specifications Summary and comparison of the most recently performed test on one screen Real-time display of all axle data Database of registered vehicles, which can be searched by customer name or by vehicle registration number

central unIt (trolley): Power supply: 230 V, 50/60 Hz Maximum power: 300 w

detectors: Power supply 7.2 V – 1.6 Ah (sealed battery) Average running time (on battery): 6 hours Battery time charging: around 8 hours

battery charger: Power supply: 13.8 V 5A Maximum consumption during charging: 2.5 A

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spx serVice solutions GermanY GmbHHAINBuRg, gERMANy

spx italia s.r.l. SALA BAgANZA, ITALy

spx serVice solutions france sarlOSNy, fRANCE

spx uK ltd. BRIXwORTH, uNITED kINgDOM

spx scHweiz aG kRIENS, SwITZERLAND

spx iberica s.a.guADALAjARA, SPAIN