enabling collaborative asset life-cycle … and ogi pilot at slc 04...enabling collaborative asset...

©MIMOSA 2015

Enabling Collaborative Asset Life-cycle Managementusing System of Systems Interoperability

©2015 MIMOSA

The Open Industrial Interoperability Ecosystem and

the Oil and Gas Interoperability Pilot

Standards Leadership CouncilStavanger, Norway

April 29, 2015

©MIMOSA 2015

Points of intersection

Data in M

otion

Life Cycle Facility M

gmt

©MIMOSA 2015

LIFE CYCLE ENGINEERINGSystems

Critical Intersection for a Supplier Neutral EcosystemEnabling Multi-domain Systems Interoperability

Automation and Control

Systems

Enterprise Business Systems

Big Data and Analytics

Supplier NeutralOpen Specifications

©MIMOSA 2015

Key ObjectiveTransforming the Industry Solutions Model

From Systems Integration to System of Systems Interoperability

Open IndustrialInteroperability

Ecosystem (OIIE™)

CustomSystemsIntegration

•Custom development•Application Specific data adapters•Owner/operator responsible for sustainment

•Cloud Friendly Solutions Architecture•Configuration rather than development•Based on supplier neutral open standards •Standardized SoS Adapters (Plug and Play)•Commercial off the Shelf (COTS) Applications•Suppliers responsible for sustainment

OGI Pilot™Building an

OIIE Instance

©MIMOSA 2015

Key OIIE & OGI Principles and Methods• Not specific to any one industry or supplier

– Not just a set of reference standards– Directly reuses a non-proprietary ecosystem

• Focus on open standards-based interoperability– Reuse existing standards in a repeatable, scalable portfolio– Stop “re-inventing wheels”– Incorporate standards by reference– Find and fill gaps through collaboration

• The OGI Pilot is simply an instance of the OIIE– Industry Standard Use Cases & Solutions Architecture– Using Oil and Gas Industry Asset Classes– Supplier neutral industry interoperability test-bed

©MIMOSA 2015©MIMOSA 2015

Simplified OIIE Systems Architecture

ISBM publish/subscribe or request/response services

ISO 15926-based SPARQL interface

OPC interface (Classic and UA)

Automation & Control deterministic Fieldbus interface

Restricted data flows

Operations Management

Operations Risk Management

Maintenance Management

Enterprise Business Systems(Enterprise Resource Planning, Enterprise Risk Management, Supply Chain Management)

OpenO&M Information Service Bus Model

Automation and Control Bus


Safety, Health, Environment and

Operations Monitoring

Prognostic and Health

Management

Sensor/Transducer

Sensor/Transducer

Sensor/Transducer

Standardized Interoperability

Registers

Engineering Design

Construction Procurement

Construction Management

PCA Reference Data Library

EPC/OEM Reference Data Libraries

Industrial DMZ

Planning

Enterprise Mirrored Reference Data Library

Enterprise Specific Reference Data Library

©MIMOSA 2015

The Role of Standards in Sustainable Enterprise Solutions

Standards help rationalize chaos into widely accepted good practices NGO Standards Organizations such as ISO and IEC Industry Standards Organizations – API, ISA, OPC, MIMOSA… Asset Management Practice Standards

Such as PAS 55 and ISO 55000 Define good asset management practices to be followed

IT Oriented Standards Such as ISO 15926, OPC, ISA 95/88, ISO 18101 and MIMOSA Enable SoS to properly support PAS 55 and ISO 55000 series good practices

©MIMOSA 2015

Plan /Program / Contract

Engineer / Design Procure Fabricate /

Construct

Complete / Commission /

Startup

Operate / Maintain

Decommission / Dispose

Sustained Lifecycle Digital Asset Management

Enterprise Capital Project Data Management

Standards

OGI Use Case 1: Capital project handovers to O&MOGI Use Case 4: Enterprise Product Data Library Management

OGI Use Case 10: Automated provisioning of O&M systemsOGI Use Case 11: Enterprise Reference Data Library (RDL) Management

OGI Pilot Business Use Cases Roadmap - Part 1

Continuous Handover of Structured Digital AssetsEstablishing an Environment for Lifecycle System of Systems Interoperability

Enterprise Standards and Project Execution Template

for all projects

Levy contractual requirementson suppliers at start of

specific projectsUSPI CFIHOS Collaboration

Fiatech EDRC Use Case 1: Pump Replacement Specification Handover (O/O to EPC)

Fiatech EDRC Use Case 2: Field Instruments & Control System (EPC to Supplier)

©MIMOSA 2015

Plan /Program / Contract

Engineer / Design Procure Fabricate /

Construct

Complete / Commission /

Startup

Operate / Maintain

Decommission/ Dispose

Enterprise Capital Project Data Management

Standards

OGI Pilot Business Use Cases Roadmap - Part 2

OGI Use Case 2: Recurring Engineering Updates to O&MOGI Use Case 3: Field Changes to Plant/Facility Engineering

OGI Use Case 4: Enterprise Product Data Library ManagementOGI Use Case 5: Asset Installation/Removal UpdatesOGI Use Case 6: Preventive Maintenance TriggeringOGI Use Case 7: Condition-Based Maintenance TriggeringOGI Use Case 8: Early Warning NotificationsOGI Use Case 9: Incident Management/Accountability

OGI Use Case 10: Provisioning of O&M systemsOGI Use Case 11: Enterprise Reference Data Library (RDL) Management

Continuous Handover ofStructured Digital Assets

Sustained Lifecycle Digital Asset ManagementSustaining the Interoperable O&M Environment

©MIMOSA 2015

OIIE/OGI Use Cases and Scenarios

• Use Case– Background– Scope– Preconditions– Successful End

Condition– Actors– Triggers– Process Workflow– Scenarios

• Scenario– Actors– Data Content– Data Formats– Reference Data– ISBM Configuration

©MIMOSA 2015

Data Transport/ConveyanceOpenO&M ws-ISBM

System of Record Authorization

MIMOSA Service Registry

Use Cases and Interoperability ScenariosOpenO&M, Fiatech, PCA, USPI

Information ModelsOpenO&M, ISO, Energistics

Message ModelOAGIS BOD

Reference DataOpenO&M, PCA, ISO/IEC Distributed Object

MappingOpenO&M CIR

OIIE/OGI Architecture Components

©MIMOSA 2015

OIIE/OGI Standard Information Models

• Reference data and capital project artefactsISO 15926

• Lifecycle engineering configuration, condition, work and reliability managementMIMOSA CCOM

• Real-time and historical time series data, alarms and eventsOPC Classic/UA

• Production and well dataEnergisticsPRODML/WITSML

• Production schedules, forecasts, demandMESA B2MML

©MIMOSA 2015

OIIE/OGI Standard Scenarios

P&IDs, PFDs, and Breakdown Structures

of Segments, Tags, and Ports

(15926 to MIMOSA)

As-Maintained Segments, Tags, and Ports (MIMOSA to

15926)

As-Built Serialized Assets with Model

and Segment Install(15926 to MIMOSA)

Segments with O&M Datasheets, Monitored Tags, Breakdown Structures, Ports and Topology Connections (MIMOSA)

Asset O&M Datasheets (MIMOSA)

Production Orders (B2MML &

PRODML)

Production Performance (B2MML & PRODML)

MES KPIs (MIMOSA, B2MML & PRODML)

Forecasted Demand (B2MML

& PRODML)

Asset Performance Prediction (B2MML & PRODML)

OPM KPIs (MIMOSA, B2MML & PRODML)

Detailed Production Performance (B2MML & PRODML)

Detailed Production Schedules (B2MML)

Significant Actual & Early Warning ORM Events (MIMOSA)

Performance KPIs (MIMOSA)

Planned Asset Unavailability Schedule (MIMOSA)

Operational Data & State Events (OPC)

Operations Work Status &

Operations Log (MIMOSA)

Maintenance Work Status & Work History (MIMOSA)

Maintenance KPIs (MIMOSA)

CBM Advisories (MIMOSA)

CBO Advisories (MIMOSA)

Usage Readings

(MIMOSA)

CBM/Calib. Start Activity Event

(MIMOSA)

CBM/Calib. Work Completed (MIMOSA)

Current Condition Data & State Events

(OPC)Historical Condition Data & Events (MIMOSA)

OpenO&M Information Service Bus Model (ISBM)

REFERENCE ENVIRONMENT EXECUTION ENVIRONMENT

Model Datasheets, BOM andModel/Part Engineering Change Advisories

(15926 to MIMOSA)

Asset Install/Removal on Segment Events (MIMOSA)

CMSCondition Monitoring Systems

(Measurements, Events, Inspections, Calibrations, Conditions, Usage and Sensed O&M Actions)

I&C Device Monitoring

Performance Monitoring

(Sand, Water, Gas, Crude)

Corrosion Monitoring

Rotating Machinery Monitoring(Vibration, Electrical,

Thermography, Ferrography LIMS)

EXTERNAL ENVIRONMENT

P&IDs, PFDs, and Breakdown Structures

of Segments, Tags, and Ports(15926)

As-Built Serialized Assets with Model

and Segment Install(15926)

Model Datasheets and BOM (15926)

Model Datasheets and BOM

(15926 to MIMOSA)

Model Datasheets and BOM (15926)

Approved Reference Data Library Entries

(15926)

Proposed Reference Data Library Entries

(15926)

As-Maintained Segment-Asset Install/Removal

Events (MIMOSA to 15926)

1 27

4

7 25

7

2 28

31

30 32

1312

20

19

22

21

14

1615

1817

24

23

63 9

5 6

EngCM, ECMEngineering & Enterprise Content Management Systems

OPMOperational Performance Modelling & Optimization Systems

ORMOperational Risk

Management Systems (SHES, PSMS, AHMS, QMS,

ISSOW, IMS, FRACAS)

MMSMaintenance

Management Systems(CMMS, EAM)

EPC MATERIALSEPC Materials/Procurement Management

Systems

EPC ENGEPC Engineering Design Systems

ERP, ERM, PORTEnterprise Resource Planning Systems, Enterprise Risk Management Systems, &

Enterprise KPI/Event Portals

MESProduction Forecasting & Scheduling Systems

O/O RDLOwner/Operator Reference Data Library (ISO 19526 entries in MIMOSA CCOM format)

GLOBAL RDLISO / PCA / JORD /

FIATECH Reference Data

Library

PDMOEM/Supplier Product Data

Systems

REG-ASSETRegistry of

Serialized Assets (including

Equipment, Documents,

Software and Firmware)

REG-STRUCTURERegistry of Functional Segments including

Breakdown Structures,

Monitored Tags, Ports and

Topologies

O/O ENGOwner/Operator

Engineering Design Systems

O/O MATERIALSOwner/Operator

Materials/Procurement Management

Systems

O/O CONSTRUCTOwner/Operator

Construction/Commissioning Management

Systems

Model Templates (MIMOSA)

Model Datasheets and BOM (MIMOSA)

8 26REG-MODEL

Registry of OEM/Supplier Models

and Model Templates

EPC CONSTRUCTEPC Construction/

Commissioning Management

Systems

10Self-Aware Asset

Install/Removal Events (OPC UA with MIMOSA)

CONTROLDCS, SIS, PLC, SCADA, HMI and Operational

Data Historians

14

1615

29

10Self-Aware Asset

Install/Removal Events (OPC UA with MIMOSA)

11 33

©MIMOSA 2015

MIMOSA Standards and Activities

• Open standards-based interoperability ecosystemOIIE

• Lifecycle asset information model for use in message-based interoperability architectureCCOM

• Architecture for sharing condition-based maintenance informationOSA-CBM

• EAI Architecture for sharing lifecycle asset informationOSA-EAI

• Interoperability ecosystem public pilot and assessment test bedOGI Pilot

• Machine-interpretable, consistent, directly reusable Industry Standard Datasheet Definitions (ISDD)Data Sheet Definition

Microsoft ESB (Terawe),IBM ISBM,

Assetricity SimpleISBM

AVEVA P&ID

Bentley OpenPlantPowerPID

UniSATransform

Engine MIMOSACCOM

OSIsoft PI

OPC UA

Intergraph SmartPlant

P&ID

Assetricity IOM-OG Register

IBM IICMIMOSACCOM

Rockwell PlantPAx

MIMOSACCOM

Aspen Basic Engineering

Sharecat/EqHub


SystemMIMOSA

CCOM

ISO 15926 Reference DataMIMOSA CCOM

ISO 14224

IEC 61360

ISA TR20

ISO 13709 (API 610)

ISO 15926 Proteus

ISO 15926 Part 8 OWL

ISO 15926 Proteus

ISO 15926 Eng. XML

ISO 15926 Vendor XML

OGI Pilot Phase 1.5 – 2014Application Architecture

©MIMOSA 2015

OGI Pilot Near Term Additions• Downstream-Phase 2 - 2015

– Add Increased Datasheet Information – ISDD Project– Updated Implementation of O&M Use Cases

• Key MMS Suppliers (SAP, IBM Maximo…)• More Automation and Control Suppliers (GE, Emerson Process

Management, Yokogawa, Schneider Invensys)• Upstream

– Increased Alignment with Standards Leadership Council– Proper Infrastructure Asset Class Selection for Upstream

More Cooperation and alignment with PCA/EPIM in ILAP & STI

More Cooperation and alignment with USPI CFIOS

©MIMOSA 2015


Industrial Interoperability for Internet of Things and Industrie 4.0

OPC-UA becoming the worldwide accepted standard for IoT

Stefan Hoppe

Vice President OPC Foundation - Member OPC [email protected]

Chair of joined working groupPLCopen & OPC Foundation

mailto:[email protected]

©MIMOSA 2015

















Management

Sensor/Transducer

Sensor/Transducer

Sensor/Transducer


Registers

Engineering Design





Industrial DMZ

Planning



©MIMOSA 2015

IoT – Definition - From IT point of view

©MIMOSA 2015

Recommendations for implementing Industrie 4.0

Horizontal integration through value networks

New social infrastructures in the workplace

Vertical integration and networked manufacturing systems

End-to-end engineering across the entire value chain

Cyber-Physical Systems technology

Five major research themes specifiedin the final report Industrie 4.0

Source: Platform „Industrie 4.0“ - http://www.plattform-i40.de/

©MIMOSA 2015

RAMI 4.0: Reference Architecture Model Industrie 4.0

©MIMOSA 2015

OPC Unified Architecture

One page news overview:

- Extension Board of Directors- OPC UA is growing into IT world – SAP joined the board of directors

- Open Shared Source Strategy- OPC Foundation is sharing source code and publish specifications- OPC Foundation Open Shared Source Strategy provides developers the

ability to prototype projects without barriers.- OPC Foundation Toolkit vendors provide commercial products that enable

companies to develop certifiable products since the toolkit vendors provide product-level support, maintenance, complete documentation and training

- Communication extension- OPC UA value is modelling with combined access rights and secured

transport: Transport is extended with Pub/Sub and AMQP

©MIMOSA 2015

IoT or Industrie 4.0: OPC-UA is the enabler Communication infrastructure

Secure, interoperable, reliable, high performance, scalable Platform-independent (OS, language, vendor) Technology:

Service-oriented Provide technology independent from services

Small set of easy to use services 37 operations Grown up in Automation market - (e.g. time stamp, status)

but neutral for other vertical markets

Information modeling Rich, object oriented and extensible type model Type model in address space Full mashed network Scalable:

Support simple and complex models Standardized Information models

based on OPC UA PLCopen, BACnet, MTConnect…

Motor Starter 01

Configuration

Control Function Local Operation

Multifunction Input DI0

ParameterSet Motor Parameters

Motor Current Low

Motor Current High

Service Info

Number of Starts

Motor Starter 01Parameter Set

Control FunctionLocal Operation

Configuration

Multifunction Input DIOMotor Current LowMotor Current HighNumber of Starts

Motor Current LowMotor Current High

Service Info
















Management

Sensor/Transducer

Sensor/Transducer

Sensor/Transducer


Registers

Engineering Design





Industrial DMZ

Planning



©MIMOSA 2015

Hi ‚ I am a IEC61131-3 controller

Hi ‚ I am an RFID device

Hi ‚ I am a Smart metering device

Standardized Models PLCopen FDI MES CNC-HMI BACnet MIMOSA …

OPC UA: Informationsmodelling

©MIMOSA 2015

Into Controller: Information model• Connection >to the controller <

• Integrated: PLC and OPC-UA in embedded device• Mapping: Support official mapping IEC61131-3 to OPC-UA• Benefit Secured, semantic interoperability

Standard

Vendor specific

MESERP

Visu

PLC

RFID

©MIMOSA 2015

Connection >from the controller < Controller initiating communication

OPC-UA OPC-UA

OPC

-UA

OPC

-UA

MES SystemOPC UA Server

Plant EngineeringOPC UA Server

From Controller: PLCopen FB

- Vertical & Horizontal- Fieldbus independent- It’s fast – but not a fieldbus

Virtual machineDatabase

©MIMOSA 2015

elevated reservoir

pumping plant 1

pumping plant 2

water works 1

water works 2

level reached

qualitiy problems in freshwater

stop pumping

please overtake filling of elevated reservoir

due to problems at group1 supplier of freshwater has changed to group 2

closed user group

Requests for process values and state changes

Requests for process values and state changes

1

2

3

1

2

1

2

SCADA

Horizontal: M2M & IoT in decentral intelligent equipmentsUse Case | Machine to Machine

Challenge:500 devices

pumpswaterboilers

1400 km2

©MIMOSA 2015

Adaption – OPC UA enabled devices

30

©MIMOSA 2015

New: OPC-UA and AutoID Industry

31

©MIMOSA 2015

Demo on - OPC booth H9 A11- Microsoft booth H7 C48

What?- BECKHOFF PLC- HARTING RFID Reader- Siemens RFID Reader- ICS Software / Suetron

New: OPC-UA and AutoID Industry

32

©MIMOSA 2015

MDISMCS-DCS Interface Standardization ("MDIS")

Information model • Well

– Pump– Choke Valve– Valve– Instruments – EPU

• SEM• Motor• Manifold• CIMV• DHPT• MPFM• Subsea Field bus

©MIMOSA 2015

KUKA Robot with OPC UA Server

ICONICSGenesis 64 HMI

C-LabsFactory-Relay

Machine Learning

Stream Analytics

Enterprise AppMicrosoft Band

Notification

SMS Relay

Enterprise IT Realm

Operations Realm

Hannover Messe 2015OPC UA Integration with KUKA and Microsoft Azure

©MIMOSA 2015

Trends: File Transfer & ModellingFile transfer via OPC-UA

Device managementOPC UA Client

1. Easy file /folder deployment

Download of- e.g. of PLC binary code - e.g. of recipes- e.g. Operating System components

2. Easy management for Upload

- e.g. measurement data

Target markets- Building automation- Water treatment- Wind parks- General device management

I am a CNC machine

I am a energy sensor

©MIMOSA 2015

Brochure: “OPC UA – Interoperability for IoT and Industrie 4.0https://opcfoundation.org/resources/brochures/Available in English and German

Addressing the IT audience

Quotes from Academic / Industry / Organizations

Technology

Scenarios Scalability: UA in sensor level Identification: UA in RFID Controller: Semantic Interoperability Vertical: From controller to SAP Horizontal: UA as enabler for M2M and IoT User&Machine: UA in browser Vertical Markets Oil & Gas / Water treatment / Wind turbine

Information

https://opcfoundation.org/resources/brochures/

©MIMOSA 2015

















Management

Sensor/Transducer

Sensor/Transducer

Sensor/Transducer


Registers

Engineering Design





Industrial DMZ

Planning



Adapters

Convert from OPC UA and ISBM+BODCCOM Asset Model Inside

Contact OPC Experts Oil & Gas:Paul HunkarOPC Foundation / DS [email protected]

Third Party


OGI Project Updates

SLC ForumStavanger 29 April 2015

Nils Sandsmark

Points of intersection

Data in M

otion

Life Cycle Facility M

gmt

Cooperation between OPC, MIMOSA and PCA OGI

Joint Special Interest Groups (Joint SIGs) Operation and Maintenance System Architecture

Coordination of project EPIM Standardization Initiative (STI) and MIMOSA ISDD Align methodology for the projects

©MIMOSA 2015

















Management

Sensor/Transducer

Sensor/Transducer

Sensor/Transducer


Registers

Engineering Design





Industrial DMZ

Planning



55

EPIM’s Business Model and IT architecture

OperatorsView as one knowledgebase !

IT Suppliers

Suppliers Authorities

All solutions based on ISO 15926 and Semantic Technology (W3C) and the databases are all triplestores.

EPIM Standardization Initiative (STI)

The EPIM STI project has started addressing standardized information for Standard Equipment

Harmonized technical requirements for Standard Equipment will be a result of the project

Standardize data from datasheets

The Life Cycle According to IEC 81346

A

B

C

Note: The main diagram is from IEC 613 been updated and included in IEC 8134 but the original diagram displays better.

EPIMSTI Product Catalogue

EPIM STI RDL

EPIM STI RDL Linked Data Architecture

PCA RDL

ISO TC184/SC4 Reference data architecture

©MIMOSA 2015

INTERNATIONALIZATION VIA ISO

ISO TC 184/WG 6 Developing ISO 18101 (OGI Technical Specification)Convener Alan T. JohnstonCo-Convener Nils Sandsmark

©MIMOSA 2015ISO TC 184/WG 6

Supporting National ISO TC184 Committees

•National TC 184 Representatives Currently Supporting OGI Project•Canada•Japan•Netherlands•Norway•United Kingdom•United States of America•Australia (Through Liaison with TC 108/SC 5)China (January 2015)France (January 2015)

•Established support from experts•TC108 SC5 •TC184 SC4 •TC184 SC5

©MIMOSA 2015

CloseOIIE and OGI Pilot To Be Featured At Future Events

Fiatech Technology Showcase – April 13-15, Boca Raton Resort, FLSolutions 2.0 – August 3-7, 2015, Westin Galleria, Houston, TX

All OIIE and OGI Pilot Working Documents are available at www.mimosa.org

Alan T. JohnstonMIMOSA

[email protected]

Stefan HoppeOPC Foundation European [email protected]

Nils SandsmarkPOSC Caesar

[email protected]

http://www.mimosa.org/


