energieketten-systeme für werkzeugmaschinen · cf280.ul.h pur - e-chain® - hybrid servo cable for...

CF280.UL.H

PUR - e-chain® - hybrid servo cable for medium load requirements (class 4.2.3): shielded, oil- and coolant-resistant, notch-resistant, hydrolysis- and microbe- resistant, PVC- and halogen-free as well as flame-retardant.

Subject to misprints and errors. Technical modifications are possible at any time. Maybe older batches do not have all or other features. Please refer regarding the availability of the items especially the information in the latest chainflex® catalogue. /7

Date Author 05 Mar. 2015 D. Borsberg ig

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Overview

Construction (similar to) SICK (Hiperface DSL) SEW

Art.-Nr. CF280.UL.H1xx.XX.XX.D CF280.UL.H2xx.XX.XX.D

L1

L2 L3

2 3

1

Example drawing

(see the chapter belonging to the cable for details) (see the chapter belonging to the cable for details)

Core design: Conductor: ≤ 2,5 mm²: Fine-wire strand in bending-stable version consisting of bare copper wires (following DIN EN 60228).

≥ 4 mm²: Conductor strand in bending-stable version made of bare copper wires (following DIN EN 60228).

Core insulation: Mechanically high-quality, especially low-capacitance TPE mixture. Shield design: Material: Bending-stable braid made of tinned copper wires.

Shield coverage: Linear: approx. 55 % Optical: approx. 80 % Jacket design: Outer jacket: Low-adhesion mixture on the basis of PUR (following DIN VDE 0281-10),

highly abrasion- and bending-stable, adapted to suit the requirements in e-chains®. oil-resistant (following DIN EN 50363-10-2) coolant-resistant flame-retardant (according to IEC 60332-1-2, CEI 20-35, VW-1, FT-1) PVC- and halogen-free (following DIN EN 50267-2-1) hydrolysis-resistant (following DIN VDE 0282 Part 10 - A) microbe-resistant (following DIN EN 50396) MUD-resistant (following NEK 606 - status 2009) silicon-free (following PV 3.10.7 - status 1992) lead-free (following 2011/65/EU (RoHS-II)) clean room ISO class 1 (according to DIN ISO 14644-1 tested by IPA) UV-resistance: Medium

Colour outer jacket: Pastel orange (similar to RAL 2003)

Cable marking (Black): „00000 m“* igus chainflex CF280.UL.-.-.-.-.D --- 600/1000V E310776

cя Uus AWM Style 21223 VW-1 AWM I/II A/B 80°C 1000V FT-1 EAC/CTP

CE DESINA RoHS-II conform www.igus.de

+++ chainflex cable works +++

* Length printing: Not calibrated. Only intended as an orientation aid. / : Cable identification according to part no. (see technical table for details). Ex.: CF280.UL.H200.15.07.D: … igus chainflex CF280.UL.H200.15.07.D

(7x1,5+(2x0,75)C)C 600/1000V E…

CF280.UL.H




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General mechanical values: (for individual details see technical table)

Guaranteed lifetime for this series according to the "chainflex® guarantee club" conditions (see chainflex® catalogue and www.igus.eu/chainflex-guarantee)

Double strokes 5 million 7,5 million 10 million

Temperature (from/to) [°C]

Travel distance (TD)

Min. bending radius for e-chain® use [Factor multiplied by outer diameter (d)] (Ex. CF280.UL.H100.07.04.D at 20°C: 10,0 x 12,0 mm Min. bending radius 120,0 mm)

-20 / -10 12,5 13,5 14,5

-10 / +70 10,0 11,0 12,0

+70 / +80

≤ 10 m

12,5 13,5 14,5 : Minimum guarantee lifetime of the cable under the specified conditions. The installation of the cable is recommended within the middle temperature range.

Temperature range -40 °C -20 °C -10 °C +70 °C +80 °C

Min. bending radius for fixed installation 10,0 x d 7,5 x d 5,0 x d 7,5 x d Torsion (at 1 m cable length) --- ±0 ° ±30 ° ±0 °

General electrical values: (for individual details see technical table and chapter belonging to the cable)

Nominal voltage: 600 / 1000 V (following DIN VDE 0250)

Test voltage: 4,0 kV (core / core) & 2,5 kV (core / shield) (following DIN EN 50289-1-3)

Guidelines: CE, DESINA, NFPA (following 79-2012 chapter 12.9), EAC & TR (CTP)

http://www.igus.eu/chainflex-guarantee

CF280.UL.H




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Dynamic values: Max. speed in e-chain® use:** Unsupported: v = 10 m / s Gliding (up to 10 m): v = 2 m / s

Max. acceleration in e-chain® use:** a = 50 m / s2

** These values are based on specific applications or tests. They do not represent the limit of what is technically feasible.

Typical lab test setup for this cable group: Test bending radius R: approx. 100 - 175 mm

Test travel S: approx. 1 - 15 m

Test period: min. 2 - 4 million double strokes

Test speed: approx. 0,5 - 2 m / s

Test acceleration: approx. 0,5 - 1,5 m / s2

e-chain® - hybrid servo cable for medium load requirements: highly abrasion-stable almost unlimited resistance to oil especially for unsupported travel distances, but also up to 10 m in gliding applications CE, RoHS-II, DESINA, , NFPA, EAC & TR (CTP)

Typical application areas: Indoor and outdoor applications without direct sun radiation. Machining units/machine tools, low-temperature applications.

CF280.UL.H




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Technical tables: Mechanical values:

Part no.

Number of cores &

nominal cross section [mm²]***

External diameter (d)****

[max. mm]

Copper index

[kg / km]

Weight [kg / km]

CF280.H1xx.D (SICK (Hiperface DSL))

CF280.UL.H100.07.04.D (4G0,75+(2x0,34)C+(2xAWG22)C)C 12,0 117 207





CF280.H2xx.D (SEW)

CF280.UL.H200.15.07.D (7G1,5+(2x0,75)C)C 16,5 216 368

CF280.UL.H201.15.04.D 4G1,5+(2x0,75)C+(3x0,75)C 14,0 148 281

CF280.UL.H201.25.04.D 4G2,5+(2x0,75)C+(3x0,75)C 15,0 195 330

CF280.UL.H203.15.04.D (4G1,5+(3x1,0)C)C 12,0 169 264

CF280.UL.H203.25.04.D (4G2,5+(3x1,0)C)C 14,0 206 323

CF280.UL.H204.15.04.D (4G1,5+(2x0,75)C+(3x1,0)C)C 15,0 214 354

CF280.UL.H206.60.04.D (4G6,0+(2x0,75)C+(3x1,5)C)C 19,0 460 677 *** G Cable contains a greenyellow core. **** External diameters are maximum values and may tend toward lower tolerance limits.

Electrical values (resistance & max. current rating):

Nominal cross section [mm²] Conductor resistance

[approx. Ω / km] at 20 °C Max. current rating [A] at 30 °C

(following) DIN EN 50289-1-2 DIN VDE 0298- 4

0,34 57 7

0,75 26 14

1,0 19,5 17

1,5 13,3 21

2,5 8 30

6,0 3,3 53 The max. current rating depends on factors such as the individual environmental conditions and the type of installation.

Electrical values (capacitance):

Power cores Control cores

core / core core / shield core / core core / shield Part no.

capacitance [approx. pF / m]


CF280.UL.H100.07.04.D 60 105 75 130

CF280.UL.H101.10.04.D 95 155 100 175

CF280.UL.H101.15.04.D 80 140 100 175

CF280.UL.H102.25.04.D 105 185 120 210

CF280.UL.H102.60.04.D 120 210 120 210

CF280.H2xx.D (SEW)

CF280.UL.H200.15.07.D 80 140 100 175

CF280.UL.H201.15.04.D 80 140 100 175

CF280.UL.H201.25.04.D 105 185 100 175

CF280.UL.H203.15.04.D 80 140 100 175

CF280.UL.H203.25.04.D 105 185 100 175

CF280.UL.H204.15.04.D 80 140 100 175

CF280.UL.H206.60.04.D 120 210 120 210 Theoretically calculated values.

CF280.UL.H




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Certifications: : (E310776: Style 10867, 11117 (BUS) & 21223, 1000 V / 80 °C) Electrical values: (Hiperface DSL - BUS - Element) Construction table:

Art.-Nr. Farbcode Leitungsaufbau

4G0,75 3 schwarze Adern mit weißer Bedruckung:

1. Ader: U/L1/C/L+ 2. Ader: V/L2 3. Ader: W/L3/D/L- gefolgt von einer grüngelben Ader

(2x0,34)C 2 schwarze Adern mit weißen Ziffern von 5 – 6 CF280.UL.H100.07.04.D

(2xAWG22)C jeweils eine Ader in weiß und blau

















(Back to overview or technical table)

Characteristic wave resistance Operating capacity

DIN EN 50289-1-11 DIN EN 50289-1-5

110 ± 10 Ω (at 10 MHz) approx. 45 pF / m (at 800 kHz)

Strain relief: Centre element for high tensile stresses

Core insulation: Mechanically high-quality, especially low-capacitance TPE mixture

Banding: Plastic fleece Conductor: Bending-stable version consisting of bare copper wires

Outer jacket: Pressure extruded PUR mixture

Overall shield: Bending-stable braid made of tinned copper wires

Example drawing

Element shield: Bending-stable braid made of tinned copper wires

Element banding: Plastic foil

Shield foil: Aluminium clad plastic foil

Filler: Plastic string

CF280.UL.H




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CF280.H2xx.D (SEW)

Certifications: : (E310776: Style 10989 & 21223, 1000 V / 80 °C) Construction table:

Part No. Colour code Cable construction

7G1,5

3 black cores with white printing: 1. core: U/L1/C/L+ 2. core: V/L2 3. core: W/L3/D/L-

followed by 4 colored cores: greenyellow, blue, white & red CF280.UL.H200.15.07.D

(Type A)

(2x0,75)C white & red

4G1,5 3 black cores with white printing:

1. core: U/L1/C/L+ 2. core: V/L2 3. core: W/L3/D/L- followed by one greenyellow core


(3x0,75)C white, orange & green

CF280.UL.H201.15.04.D

(Type B)

Manufactured without overall shield




(3x0,75)C white, orange & green

CF280.UL.H201.25.04.D

(Type B)

Manufactured without overall shield

(Table continuous on next page) (Back to overview or technical table)

Strain relief: Centre element for high tensile stresses

Core insulation: Mechanically high-quality, especially low-capacitance TPE mixture

Banding: Plastic fleece Conductor: Bending-stable version

consisting of bare copper wires

Outer jacket: Pressure extruded PUR mixture

Overall shield: Bending-stable braid made of tinned copper wires

Example drawing

Element shield: Bending-stable braid made of tinned copper wires

Element banding: Plastic foil

Shield foil: Aluminium clad plastic foil

Filler: Plastic string

CF280.UL.H




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CF280.UL.H203.15.04.D

(Type E)

(3x1,0)C 3 black cores with white numerals: 1 - 3



CF280.UL.H203.25.04.D

(Type E)




(2x0,75)C 2 black cores with white numerals: 4 & 5 CF280.UL.H204.15.04.D

(Type D)




(2x0,75)C 2 black cores with white numerals: 4 & 5 CF280.UL.H206.60.04.D

(Type D)


(Back to overview or technical table)

energieketten-systeme für werkzeugmaschinen · cf280.ul.h pur - e-chain® - hybrid servo cable for...

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