energy solutions for the global power … · systems, excitation systems and motors (including...

ENERGY SOLUTIONS FOR THE GLOBAL POWER INDUSTRY

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CONTENTS

04 GENERATORS

12 PRISMIC

16 TRANSFORMERS

18 HAWKER SIDDELEY SWITCHGEAR

20 AFTERMARKET

BRUSH has been at the forefront of the power generation industry for over

130 years, manufacturing world class turbogenerators, transformers, power

management systems and switchgear. BRUSH Turbogenerators is the largest

independent manufacturer of turbogenerators in the world, combining the

resources of three major manufacturers of generators for gas turbine, steam

turbine and hydro-turbine drive.

With manufacturing plants in the UK, the Netherlands and the Czech Republic,

and with customers across all continents, BRUSH has a truly global presence.

Each manufacturing plant has been designated as a Centre of Excellence for

the design and manufacture of high voltage generators, power management

systems, excitation systems and motors (including synchronous, submersible

and other special types). Together with Hawker Siddeley Switchgear and

Harrington Generators, BRUSH offers a comprehensive range of products and

services for the power generation industry.

BRUSH offers support for all of its products by means of a global Aftermarket

solution, providing support 365 days of the year, including replacement parts,

servicing, maintenance and upgrades.

n World’s largest independent manufacturer of Turbogenerators

n UK’s largest manufacturer of Transformers and Switchgear

n Power Management and Excitation Systems

n Global Aftermarket Support.


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Dating back to 1882 and a pedigree of Smit Slikkerveer, Holec Machines and HMA Power Systems, BRUSH in the Netherlands is the Centre of Excellence for the design and manufacture of high voltage 4-pole synchronous generators. Here, BRUSH also manufactures specialist submersible motors, traction motors and provides service capabilities for numerous makes and types of large electrical rotating machines. This facility is an essential part of the BRUSH group, adding bespoke specialist capabilities to its New Build and Aftermarket services.

BRUSH 4-pole air and/or water cooled turbogenerators have the following features:

n Simple foundation designn Minimum number of power station componentsn All generators are factory tested, reducing the onsite testing and

commissioning timen Modular construction giving a fine balance between flexibility and

standardization of components for fast economic constructionn Fully developed system readily adapted to any turbine designn Low noise and vibration levelsn Fully compliant with the provisions of the relevant international standard

specifications, including IEC, NEMA and IEEE.

GENERATORS4 POLE AIR COOLED

POWER RANGE OUTPUT RANGE 10-65MVAVOLTAGE RANGE UP TO 15kV1500RPM FOR 50Hz OPERATION AND 1800RPM FOR 60Hz OPERATION

PRODUCT RANGE DG 4 POLE TURBOGENERATORS

MARKETS SERVED

UTILITY AND INDUSTRIAL, COGENERATION, CHP, OIL & GAS EXPLORATION

DRIVER GAS OR STEAM TURBINE,AERO DERIVATIVE TURBINE

DISTRIBUTION OVER 540 MACHINES WORLDWIDE

The Anglo-American BRUSH Electric Light Corporation was established in 1879 in Lambeth, London, to exploit the inventions of Charles Francis Brush (1849-1929). In 1888 the company re-located to Loughborough, UK and is to this day the headquarters of BRUSH. Over the years the site has produced everything from arc lamps and incandescent lights to dynamos, motors, switchgear, transformers, tramcars and even aircraft.

Today it is the Centre of Excellence for the design and manufacture of the DAX range of 2-pole turbogenerators, variable speed drive 2-pole motors plus power management and excitation systems.

BRUSH 2-pole air and/or water cooled turbogenerators have the following features:

n Simple foundation designn Minimum number of power station componentsn All generators are factory tested, reducing the onsite testing and

commissioning timen Modular construction giving a fine balance between flexibility and

standardization of components for fast economic constructionn Fully developed system readily adapted to any turbine designn Fully compliant with the provisions of the relevant international standard

specifications, including IEC and IEEE.

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PRODUCT RANGE AIR COOLED DAX 2-POLE TURBOGENERATORS INCLUDING: BDAX-6, BDAX-7, BDAX-8, BDAX-9, YDAX-6, YDAX-7, YDAX-8, YDAX-9, DAX-10

MARKETS SERVED

UTILITY AND INDUSTRIAL POWER, OIL & GAS EXPLORATION

DRIVER GAS OR STEAM TURBINE,AERO DERIVATIVE TURBINE

DISTRIBUTION OVER 2,100 MACHINES WORLDWIDE

GENERATORS2 POLE AIR COOLED

GENERATORS2 POLE HYDROGEN & COMBINED-COOLEDThe largest BRUSH generators are manufactured in the 2-pole facility in the Czech Republic. Here, BRUSH design and manufacture both air cooled and hydrogen cooled generators as well as associated excitation systems. The facility became part of the BRUSH group in 2001, but the first turbogenerator was manufactured on site in 1924 and first hydro generator a year later. As part of the large Škoda group, it supplied many of the generators and associated equipment required in the Eastern European markets.

BRUSH hydrogen cooled turbogenerators have the following features:

n Fully developed system readily adapted to any turbine designn Fully compliant with the provisions of the relevant international standard

specifications, including IEC and ANSIn All units are factory tested, reducing commissioning time to prove

interconnections and combined turbine/generator testingn Low ventilation losses, resulting in improved efficiencyn Reduced weight of active componentsn Extended insulation life.

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PRODUCT RANGE HYDROGEN COOLED AND COMBINED COOLED 2-POLE TURBOGENERATORS

MARKETS SERVED

UTILITY AND INDUSTRIAL POWER, NUCLEAR POWER STATIONS, HYDRO POWER STATIONS, FOSSIL FUEL POWER STATIONS

DRIVER GAS TURBINE, STEAM TURBINE,HYDRO TURBINE

DISTRIBUTION OVER 180 MACHINES WORLDWIDE

SPECIALIZED APPLICATIONS

CUSTOMIZED SETS ENGINEERED AND DESIGNED TO MEET THE EXACTING STANDARDS OF THE RAIL, TELECOMS, AVIATION, DEFENCE & SECURITY, CONSTRUCTION, OIL, GAS AND WATER INDUSTRIES. 3kVA-1250kVA

PETROL GENERATORS

3kVA-30kVA

GAS GENERATORS

3kVA-100kVA

SILENT DIESEL GENERATORS (3000RPM)

2.6kVA-22kVA

SILENT DIESEL GENERATORS (1500RPM)

7kVA-500kVA

PETROL WELDERS

130AMPS-250AMPS

SILENT DIESEL WELDERS

180AMPS-400AMPS

HARRINGTONGENERATORSINTERNATIONAL LTD.The supply of prime power and standby generators from 3kVA to 500kVA is the core of Harrington Generators International’s (HGI) business and has been so for over 30 years. From this core product range, HGI have worked closely with specific market sectors to create customized sets engineered to meet the exacting standards of the Rail, Telecoms, Aviation, Defence & Security, Construction, Oil , Gas and Water industries. HGI have the ability to design, manufacture, test, install, service and reverse engineer engine driven generators from 3kVA to 1250kVA. The choice and flexibility offered by HGI throughout its range, ensures total customer satisfaction and allows purchasing decisions to be made on the basis of requirement, rather than fitting in with a limited range of ‘off the shelf’ choices. If your requirement is to purchase for prime power, standby or off grid applications using conventional fuels or green alternatives, HGI are committed to providing a tailored, professional and economic solution for your power requirements. HGI power systems are designed to reduce whole life costs and so maximise the return on your investment. The extensive range of generators carry approvals from MoD, NATO and Network Rail along with a wealth of construction and hire companies where reliable power is critical.

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PRISMIC ®POWER MANAGEMENT SYSTEMSPRISMIC® PMS is a dedicated microsystem with interface modules specifically designed for power system control and load shedding applications.

BRUSH has a team of qualified electrical and electronic engineers and experienced technicians that can design, manufacture, build and install equipment to meet the most demanding of specification.

PRISMIC® PMS offers many benefits for the operator of any power system including:

n Improved securityn Reduced manning levelsn Optimum usage of plantn Data gathering and trending of the power system.

PRISMIC® PMS can be specified to include the following features:

n Governor and AVR adjustmentsn Generator set management (auto starting and stopping)n Load sheddingn Load feeder inhibitionn Controlled load reductionn Operator control via HMIn Data transfer to DCS/SCADA systemsn Voltage and Frequency control.

12MARKETS SERVED

MANAGES THE LOAD OF GENERATORS AND CONNECTED EQUIPMENT IN ANY SITUATION. SPECIFIC APPLICATIONS INCLUDE ISLANDED MODE, OIL & OFFSHORE PLUS PROCESS INDUSTRIES

PRISMIC ®EXCITATIONSYSTEMSBRUSH, with over 130 years experience in the manufacture of power generation equipment, can offer a complete range of controllers to meet the most demanding specifications for all types of excitation system including brushless and static systems. BRUSH can provide you with your generator control and protection requirements, from simple single generator controls to multiple generators with protection and synchronization.

BRUSH also supply standard control panels. PRISMIC® Control Systems can provide engineering design and prototyping services for all types of control, monitoring and protection panels according to customers needs and required application.

BRUSH was one of the first companies to offer digital technology in this field and continues to provide some of the most advanced solutions for excitation control. Our controllers are designed to comply with IEEE 421.5 models and meet the international standards for these products such as CE, UL, and CSA.

PRISMIC® Excitation Systems benefit from constant development and improvement. Enhancements in power electronics and digital control have given the ability to create effective solutions for today’s demanding environments. Providing a clear upgrade path for users of older excitation systems, a package has been developed so that existing generator control panels can be kept with the control unit being quickly replaced, reducing generator downtime. Any upgrade can be scheduled to coincide with planned maintenance outages.

14 MARKETS SERVED

BRUSH AND OTHER OEM GENERATORS INCLUDING STATIC AND BRUSHLESS MACHINES OF ANY SIZE

POWER RANGE 1MVA – 60MVA433 VOLTS - 145kV

SUPPLY FREQUENCY: 50Hz TO 60Hz

ONAN, ONAF, OFAF

PRODUCT RANGE TRANSFORMERS & ON LOAD TAPCHANGERS

MARKETS SERVED

UTILITY AND INDUSTRIAL POWER, COGENERATION, CHP, OIL & GAS EXPLORATION, TRACTION

TRANSFORMERS

BRUSH Transformers manufactures a wide range of distribution, power and traction transformers along with the ATL range of Tapchangers.

BRUSH are acknowledged international pioneers in the Transformer field, with our flameproof range, serving many markets in the utilities, industrial contracting, and the petrochemical, pharmaceutical, oil, rail, steel and coal industries.

In addition to new equipment, BRUSH has a comprehensive re-build/repair facility for all transformers and traction transformers. BRUSH also has departments dedicated to erection, service, commissioning, spare parts and maintenance. BRUSH Transformers is known throughout the world for quality of product and its efforts to satisfy customers, winning many awards for innovation and service. An ongoing investment programme concentrates on implementation of modern technology, research and product development, together with their vast experience ensures BRUSH remain in a market leading position. BRUSH has Intertek third-party accreditation to quality standard ISO 9001 and to environmental standard ISO 14001, and also designs and manufactures to many British, European and international standards. BRUSH has first-class test facilities, which fully prove the designs manufactured in-house and are used by other Transformer manufacturers.

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POWER RANGE AC PRODUCTS UP TO 31.5kA AND 38kV

DC PRODUCTS UP TO 8000A AT 900V DC AND 6000A AT 1800V DC

PRODUCT RANGE INDOOR AND OUTDOOR MEDIUM VOLTAGE DISTRIBUTION AND TRANSIT SWITCHGEAR

MARKETS SERVED

UTILITY COMPANIES, HEALTH AUTHORITIES, TRANSPORT, AIRPORTS, DEFENSE, LOCAL AUTHORITIES

APPLICATIONS OVERHEAD LINE PROTECTION – RURAL AUTOMATION. INDOOR AND OUTDOOR SUBSTATION CIRCUIT BREAKER, RAIL INFRASTRUCTURE

HAWKERSIDDELEYSWITCHGEARAs a major national and international manufacturer of a range of indoor and outdoor medium voltage distribution, marine and transit switchgear, Hawker Siddeley Switchgear Ltd (HSS) serves not only electrical utilities worldwide but also a vast array of industrial, commercial and transit sectors where the need for safe and reliable power supplies are paramount.

With a highly skilled workforce and facilities in UK, Australia, China, Colombia and the United States, plus the addition of a Technology Centre in Manchester UK, HSS have a clear and unrivalled reputation for innovation, the key focus lies in three areas: AC Switchgear – supplied to world utilities and contractors for use with outdoor overhead lines and both indoor and outdoor sub-stations. DC Switchgear – for controlling the power supplies to rail transit systems and industrial users. Service, spares and customer support – a highly important arm of the business, developed as a result of the need to provide continuous support to a massive, global product installation base. A commitment to research and development has continued to provide HSS with clear competitive advantages, enabling the introduction of new products which are not only fit for purpose but which offer strong value for money benefits. Quality and reliability come as standard, underpinned by attention to engineering detail. The latest range of switchgear utilizes “Fit & Forget” technology™. Utilizing the very latest materials and technologies available, “Fit & Forget” technology™ combines the award winning, patented magnetic actuator with vacuum interrupter technology. This technological advancement provides customers with a compelling, yet environmentally friendly solution, by reducing the number of components and by investing in the use of new materials and manufacturing techniques. HSS have stretched the maintenance boundaries of switchgear equipment moving the life expectancy of products from 2,000 to 10,000 operations and beyond.

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BRUSH has a comprehensive and integrated Aftermarket support that ensures every customer receives an individual package, tailored to suit their needs and requirements, throughout the operating life of their equipment.

BRUSH is committed to providing all owners of our equipment with a highly professional Aftermarket service for our complete range of products. With a wealth of experience and knowledge expanding over more than 130 years, the capabilities of BRUSH are endless and service unrivalled, with engineers stationed worldwide and spare parts ready 24/7/365, it is a truly global organization.

Support packages that BRUSH supply are tailored specifically to your individual requirements, throughout the operating life of your equipment. From maintenance contracts to emergency on site repairs, you can rely on BRUSH Aftermarket to keep your generator turning.

BRUSH prides itself on the quality of aftercare and in particular it’s service engineer department, with unbeatable response times and unrivalled knowledge on the product range, from control systems through to rotor inspections, they are the most qualified to do the job.

With offices all over the world, the support given in the field is remarkable. BRUSH has a capability to sort any problems with their products from Scotland to Sydney, the North Sea to the Pacific.

BRUSH provides many Aftermarket packaged products, such as Performance Plans, Maintenance Parts Kits and Inspection Plans.

Aftermarket services also cover Transformers, Switchgear and those products manufactured by HGI.

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AFTERMARKET

AFTERMARKET

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AFTERMARKET

SALES SUPPORT 24/7/365 WORLDWIDE COVERAGE

TURBOGENERATORS

MULTI POLE GENERATORS

EXCITATION & POWER MANAGEMENT SYSTEMS

SYNCHRONOUS MOTORS AND GENERATORS

DC MOTORS AND GENERATORS

TRACTION MOTORS

AC SQUIRREL CAGE INDUCTION MOTORS

SUBMERSIBLE MOTORS

TRANSFORMERS

INSTALLATION ANDCOMMISSIONING

GENERATOR COMPLIANCE TESTING

SETTING UP OF EXCITATION SYSTEMS

GRID SYNCHRONIZING

EQUIPMENT PROTECTION

FIELD REPAIRS TURBOGENERATORS

CONTROL SYSTEMS

TRANSFORMERS

INSPECTIONS MINOR INSPECTIONS (1,3,6,9 YEARS)

MAJOR INSPECTIONS (12 YEARS)

MAINTENANCE LIFECYCLE MANAGEMENT

24/7 REPLACEMENT PARTS

MAINTENANCE SPARES KIT

FACTORYREPAIRS

LOUGHBOROUGH, UK

RIDDERKERK, THE NETHERLANDS

PLZEN, CZECH REPUBLIC

PITTSBURGH, USA

UPGRADES MW OUTPUT

EQUIPMENT COOLING SYSTEMS

MACHINE EXCITATION SYSTEMS

RETROFIT ROTOR EARTH FAULT MONITOR

GENERATOR AUXILIARY EQUIPMENT

ANALOGUE TO DIGITAL EXCITATION CONTROLLER

POWER MANAGEMENT SYSTEM

CUSTOMER TRAINING

BRUSH ACADEMY, LOUGHBOROUGH

ON SITE TRAINING

LIFECYCLE MANAGEMENT BRUSH Lifecycle Management is a complete range of products and services designed to serve your individual requirements and covering every aspect of aftercare.

BRUSH PERFORMANCE UPGRADES

When we replace your conventionally cooled Rotor with a radially cooled Rotor, combined with the replacement of some parts such as the heat exchanger, an increase of power to your BRUSH machine by up to 33% is achievable.Upgrades are also available for Excitation Systems, Cooling Systems, Ground fault monitor retrofits, Lubricating oil systems, Sealing oil systems and Cooling gas systems.

BRUSH ASSURED BRUSH and its customers have generators and other machinery in some of the most harsh and isolated environments in the world, which can often make the delivery of essential parts difficult. In the power industry time is invaluable, which is why BRUSH Assured allows the customer to hold vital parts for their machines at their nearest holding warehouse, so the customer can always be prepared for the unpredictable.

BRUSH OPTIMUM PERFORMANCE PLAN

BRUSH Optimum Performance Plan allows customers to maximize the life of their machine by choosing a three tiered service plan completely tailored to your needs. With the flexible service options of Bronze, Silver and Gold Performance plans, you can maximize the return on investment considerably and minimize costly downtime.

BRUSH PARTS DIRECT Our Parts website allows customers to browse the recommended parts for their machine and order instantly online.With your own individual account and a wide range of stock held, it is a quick and easy way to ensure your spares are delivered with maximum efficiency to reduce downtime.

BRUSH CONDITION MONITORING

BRUSH Condition Monitoring measures Partial Discharge Activity (PDA) within electrical equipment. PDA provides an early warning of degradation of the electrical insulation system, and how quickly that deterioration is progressing.The data produced, along with an accurate assessment of operating conditions, provides top quality diagnostics and a reliable analysis of a machine’s health and performance.

BRUSH MAINTENANCE KITS BRUSH understands the need to have essential maintenance spares close to hand. With this in mind, BRUSH have created kits that contain all mechanical and electrical spares needed for regular maintenance, plus a number of spares that see high replacement. The kits come in robust packaging to withstand the rigours of onsite use. All of this delivered at competitive lead times and considerably discounted prices.


www.brush.eu

BRUSH NOTTINGHAM ROAD, LOUGHBOROUGH, LEICESTERSHIRE,LE11 1EX, UNITED KINGDOMT + 44 (0) 1509 611511 F + 44 (0) 1509 612009 E [email protected]

energy solutions for the global power … · systems, excitation systems and motors (including...

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