envirocare engineers & consultant, surat t j agro vadodara eia part 2

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  • 8/13/2019 Envirocare Engineers & Consultant, Surat T J AGRO VADODARA EIA PART 2

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    M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat January-2011

    CHAPTER 2 PROJECT DESCRIPTION

    PROJECT DESCRIPTION AND INFRASTRUCTURAL FACILITIES

    2.1 BACKGROUND

    At present the unit is producing Magnesium Sulphate (MgSO 4

    2.2 LAND DISTRIBUTION AT SITE

    ) & Filler (by product) at

    above location. To expand our business strength in middle of Gujarat, we intend to

    produce new products namely NPK granulated mixed fertilizers, Single Super

    Phosphate powder, Single Super Phosphate granulated & Fluorosilisilic Acid in

    addition of old products . We have a valid CC& A for the existing above products &

    will apply to get NOC from GPCB for new production facility.

    Land:

    The unit is located at R.S. NO: 41/42, P.O. Mahapura, Tundav Rania Road, Taluka

    Savli, District Vadodara of Gujarat State. No additional land will be required for

    proposed production. Addition of proposed products will be done in existing premises

    only. Area breakup provided in Table No. 2.1 .

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    CHAPTER 2 PROJECT DESCRIPTION

    TABLE 2.1 LAND DISTRIBUTIONS AT SITE

    ROOMNO. NAME OF SECTION

    AREA(M 2

    SEC AREA(M) 2)

    (A) RAW MATERIAL SECTION

    R.M. Store (Under test) 2200 70 X 25 (PSSP/ GSSP)

    30 X 15 (N.P.K)R.M. Rejected --

    (B) PACKING MATERIAL SECTION

    P.M. Store 480 40 X 12

    (C ) FINISHED GOOD SECTION

    Quarantine 1250 50 X 25 (PSSP curing)

    50 X 15 (PSSP/ GSSP)

    50 X 15 (N.P.K)

    10 X 10

    F.G.Store 1500

    F.G.Recall 100

    (D) MANUFACTURING AREA

    Packing Room (WP) NA

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    CHAPTER 2 PROJECT DESCRIPTION

    (E) C.H. ROOM, ENGG ROOM E.T.C.

    Male Room 15.55 4.26 X 3.65

    Entrance Lobby Cum Lounge 36.0 6 X 6

    Extra Room 27.81 4.26 X 6.53

    Electrical Panel Room 80.0 10.0 X 8.0

    (Main dist. Panel)

    Extra Room 55.3 7.9 X 7.4

    Engg & Maint. Room 75.0 15.0 X 5.0

    Scrap Yard 120.0 20.6 X 5.0

    Clerical Office 84.0 6.0 X 7.0

    (Ground & First Floor)

    Director office Cum Board Room 32.0 4.0 X 8.0

    Pantry 6.0 2.0 X 3.0

    (F) QUALITY CONTROL SECTION

    Ch i l L b 40 0 10 0 4 0

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    CHAPTER 2 PROJECT DESCRIPTION

    TABLE 2.2A LIST OF EQUIPMENT & MACHINERY

    SR.NO.

    NAME OFEQUIPMENT

    MAKE MOC CAPACITY MOTORHP

    1. MIXER MEGHVEE M.S./BL/LL 18 MT/ HR 30

    2. DEN MEGHVEE M.S 20 MTS. 25

    3. CUTTER -- M.S -- 15

    4. CONVEYERS -- -- -- 90

    5. GRINDINGMILL

    USHA M.S 15 MT/HR 400

    6. H.V. JETEJECTOR

    -- PP/FRP -- 15

    7. VENTURYSCRUBBER

    -- PP/FRP -- 15

    8. CYCLONE -- PP/FRP -- --

    9. CHIMNEY -- PP/FRP -- --

    10. GRANULATOR(Rotary Drum)

    -- M.S. 5 MT/HR 20

    11. ELEVATOR -- M.S. -- 15

    12. SCREENS -- M.S. -- 15

    13 CHAIN MILL M S 40

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    CHAPTER 2 PROJECT DESCRIPTION

    TABLE 2.2B LIST OF UTILITIES:

    SR.NO. NAME OFEQUIPMENT MAKE MOC CAPACITY MOTORHP1. SUCTION

    BLOWERKARYASIDDHI

    M.S./RL 15000 M 3 50/HR

    2. DRYER(Rotary Drum)

    -- M.S. 5 MT/HR 20

    3. COOLER(Rotary Drum)

    -- M.S. 5 MT/HR 20

    4. HOT AIRGENERATOR

    -- M.S./BL -- 15

    5. SUCTIONBLOWER

    -- M.S. 12500 M 3 60/HR

    6. SUCTIONBLOWER

    -- M.S. 12500 M 3 60/HR

    7. D.G SET POWERTECH -- 125 KVA --

    2.3 MAIN PHASES OF THE PROJECT

    2.3.1 Pre Construction Activities:

    As proposed production of the Agro Fertilizers is within the existing premises, there is

    no need to construct any approach road or site access . Roof type Shed (cement) required

    for additional products including process machinery. For raw materials & finished

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    CHAPTER 2 PROJECT DESCRIPTION

    [2-6]

    TABLE 2.3 PHYSICO - CHEMICAL PROPERTIES OF RAW MATERIAL

    Sr.No.

    Name Formula MolecularWeight

    CAS No. State Color Odor MeltingPointC

    BoilingPointC

    Packing

    1. Diluted SulphuricAcid (70 %)

    H 2SO 984 - Liquid --- -- -- -- Tanker Load

    2. Light CalcinedMagnasite

    MgO 41 - Solid Offwhite odourless NA NA50 kg HDPE

    bags

    3. Urea CH 4 N 2 60.06O 57-13-6 Solid White odourless 132.7 NA50 kg HDPE

    bags

    4. DAP (NH 4)2HPO 132.074 7783-28-0 Solid White odourless 155.0 NA50 kg HDPE

    bags

    5. SSP Ca (H 2PO 4). H 2 252O 7758-23-8 Solid Grey odourless 109.0 20350 kg HDPE

    bags

    6. MOP (Potash) KCL 74.55 7447-40-7 Solid White odourless 770.0 142050 kg HDPE

    bags

    7. Filler CaMg (CO 3) -2 - Solid White odourless NA NALoose

    Truck Load

    8. Rock Phosphate Ca 3 (PO 4) 3102 7758-87-4 SolidWhite/ brown odourless 1391.0 NA

    Loose TruckLoad

    9.Conc. Sulphuric Acid(98 %) H 2SO 984 7664-93-9 Liquid

    Colourless Acidic NA 290 Tanker Load

    10. Fluoro Silisilic Acid(by product)

    H 2SiF 6 . H 2 96O 16961-83-4 LiquidColour

    less NA NA NA In house

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    CHAPTER 2 PROJECT DESCRIPTION

    [2-7]

    TABLE 2.4 PHYSICO - CHEMICAL PROPERTIES OF PRODUCT

    Sr.No. Name Formula

    MolecularWeight

    CASNo. State Color Odor

    MeltingPoint

    C

    BoilingPoint

    CPacking

    1. Magnesium Sulphate MgSO 4. 7H 2 247O7487-88-9 Solid White Odourless 150 --

    25 kg / 50 kgHDPE Bag

    2. Filler (by product) - - - Solid Brown Odourless NA NA 50 kg HDPE Bag

    3. NPK Granulated

    mixed Fertilizers- - - Solid Brown NA NA NA 50 kg HDPE Bag

    4. Single SuperPhosphate Powder Ca (H 2PO 4). H 2 252O - Solid white NA NA NA50 kg

    HDPE Bag

    5. Single SuperPhosphate Granulated Ca (H 2PO 4). H 2 252O - Solid Grey NA NA NA50 kg

    HDPE Bag

    6. Fluoro Silisilic Acid(by product) H 2SiF 6 . H 2 96O16961-

    83-4 LiquidColour

    less NA NA NA Tanker Load

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    CHAPTER 2 PROJECT DESCRIPTION

    [2-8]

    TABLE 2.5 MEANS OF TRANSPORTATION OF RAW MATERIAL & PRODUCT

    Sr.No. Raw Material

    Physical & Chemical Composition Sources ofSupply

    Means ofTransportation

    Distance ofSupplier fromProject Km.Chemical Formula State

    RAW MATERIAL

    1. Diluted Sulphuric

    Acid (70 %)

    H 2SO Liquid4 GNVFCL

    IND.

    SOLVENT

    By Truck 120

    2. Light CalcinedMagnasite

    MgO Solid - By Truck 1380

    3. Urea CH 4 N 2 SolidO RCF, IPL By Truck 710

    4. DAP (NH 4)2HPO Solid4 RCF, IPL By Truck 710

    5. SSP Ca (H 2PO 4). H 2 SolidO CAPTIVE By Truck CAPTIVE

    6. MOP (Potash) KCL Solid RCF, IPL By Truck 710

    7. Filler CaMg (CO3) Solid2 CAPTIVE By Truck 430

    8. Rock Phosphate Ca 3 (PO4) Solid2 RCCML By Truck 790

    9. Conc. SulphuricAcid (98 %)

    H 2SO Liquid4 HINDUSTAN

    ZINC By Truck 570

    10. Fluoro Silisilic Acid(by product)

    H 2SiF 6 . H 2 LiquidO INHOUSEBY PUMP &

    PIPESWITHIN

    PREMISES

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    CHAPTER 2 PROJECT DESCRIPTION

    [2-9]

    FINISHED PRODUCT

    Sr.No.

    Trade Name Chemical Formula Chemical Name State Means ofTransportation

    1. INDOMAG MgSO Magnesium Sulphate4 Solid By Truck

    2. - - Filler (by product) Solid By Truck

    3. AGROPHOS - NPK Granulated mixed Fertilizers Solid By Truck

    4. BAIL (OX)BRAND Ca (H 2PO 4). H 2 Single Super Phosphate PowderO Solid By Truck

    5. BAIL (OX)BRAND Ca (H 2PO 4). H 2 Single Super Phosphate GranulatedO Solid By Truck

    6. - H 2SiF 6 . H 2 Fluoro Silisilic Acid (by product)O Liquid By Truck

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    CHAPTER 2 PROJECT DESCRIPTION

    [2-10]

    TABLE 2.6 STORAGE DETAILS OF RAW MATERIAL & PRODUCT

    Sr.No. Chemicals State

    Consumption /Production(MT/Month)

    HazardInvolved

    Means ofStorage

    Capacityof Vessel /Bag/Box

    No. ofVessels /bag/Box

    StorageCapacity

    Max. Qty.of Storage

    RAW MATERIAL (EXISTING)

    1.

    DilutedSulphuric

    acid(70%)

    Liquid 375 YesM.S. StorageTanks rubber

    inner lined

    Tanker

    Load

    Tanks

    5 Nos.

    50

    MT.

    60

    MT

    2.Light

    CalcinedMagnasite Solid 150 No

    GodownRCC structure

    A/C sheetsroofing

    Loose Formin Close

    Body Truck 20 Nos.250MT.

    300MT.

    RAW MATERIAL (PROPOSED)

    1. Urea solid 2760 No

    Godown

    RCC structureA/C sheetsroofing

    50 KG.

    HDPEBags

    20 Nos. 1000MT. 1100MT.

    2. DAP solid 360 No

    GodownRCC structure

    A/C sheetsroofing

    50 KG.HDPEBags

    10 Nos.700MT.

    800MT.

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    CHAPTER 2 PROJECT DESCRIPTION

    [2-11]

    Sr.No.

    Chemicals StateConsumption /Production(MT/Month)

    HazardInvolved

    Means ofStorage

    Capacityof Vessel /Bag/Box

    No. ofVessels /bag/Box

    StorageCapacity

    Max. Qty.of Storage

    3.SSP

    (Single SuperPhosphate)

    solid 480 No

    GodownRCC structure

    A/C sheetsroofing

    50 KG.HDPEBags

    10 Nos.10000MT.

    11000MT.

    4.MOP

    (Potash) solid 1626 No

    GodownRCC structure

    A/C sheetsroofing

    50 KG.

    HDPEBags

    10 Nos.700MT.

    800MT.

    5. Filler solid 1800 No

    GodownRCC structure

    A/C sheetsroofing

    50 KG.HDPEBags

    20 Nos.100MT.

    250MT.

    6.Rock

    phosphate Solid 6000 No

    GodownRCC structure

    A/C sheetsroofing

    Loose

    Form

    -4000

    MT.

    5000

    MT.

    7.Diluted

    sulphuric acid(70%)

    Liquid 3000 YesHDPE Storage

    TanksTankerLoad

    Tanks5 Nos.

    50MT.

    60MT.

    8.

    Concentratedsulphuric acid

    (98%) Liquid 1562.50 YesM.S. storage

    TanksTankerLoad

    Tanks2 Nos.

    20MT.

    30MT

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    CHAPTER 2 PROJECT DESCRIPTION

    [2-12]

    Sr.No.

    Chemicals StateConsumption /Production(MT/Month)

    HazardInvolved

    Means ofStorage

    Capacityof Vessel /Bag/Box

    No. ofVessels /bag/Box

    StorageCapacity

    Max. Qty.of Storage

    9. SSP Solid 6000 No

    GodownRCC structure

    A/C sheetsroofing

    LooseForm

    -6000MT.

    8000MT.

    10.FluorosilisilicAcid

    (by product )

    Liquid 220 YesHDPE storage

    Tanks

    -Tanks

    3 Nos.

    30

    MT

    40

    MT

    PRODUCT (EXISTING)

    1.MagnesiumSulphate(MgSO 4

    Solid)

    600 No

    GodownRCC structure

    A/C sheetsroofing

    LooseForm

    -600MT.

    700MT.

    2. Filler

    (by product)Solid 60 No

    GodownRCC structure

    A/C sheetsroofing

    Loose

    Form-

    60

    MT.

    70

    MT.

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    CHAPTER 2 PROJECT DESCRIPTION

    [2-13]

    PRODUCT (PROPOSED)

    1.

    NPKGranulatedMixedFertilizers

    Solid 6000 No

    RCCstructure

    withslab

    50 KgHDPEBags

    20000600MT.

    1000MT.

    2.

    Single SuperPhosphatePowder Solid 10,000 No

    RCC structure

    with A/C sheetsroofing &impervious

    flooring

    5O KgHDPEBags &Loose

    Form forCuring

    200002000MT.

    3000MT.

    3.Single SuperPhosphateGranulated

    Solid 6000 NoRCC structure

    with A/C sheetsroofing

    50 KgHDPEBags

    20000800MT.

    1000MT.

    4.DilutedFluorosilisilicacid (70%)

    Liquid 120 YesHDPE storage

    TanksTankerLoad

    TANKS3 NOS.

    30MT

    40MT

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    CHAPTER 2 PROJECT DESCRIPTION

    PRODUCT PROFILE

    TABLE 2.7[A] THE LIST OF RAW MATERIAL PRODUCTWISE

    Sr.No. Name of Raw Material

    ExistingQuantity

    (MT/Month)

    ProposedQuantity

    (MT/Month)

    TotalQuantity

    (MT/Month)

    (A) NPK Granulated Mixed Fertilizers

    1. Urea Nil 2760 2760

    2. DAP Nil 360 360

    3. SSP (Single Super Phosphate) Nil 480 480

    4. MOP (Potash) Nil 1626 1626

    5. Filler Nil 1800 1800

    (B) Single Super Phosphate Powder

    6. Fluorosilisilic Acid Nil 220 220

    7. Rock phosphate Nil 6000 6000

    8. Diluted sulphuric acid (70%) Nil 3000 3000

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    CHAPTER 2 PROJECT DESCRIPTION

    TABLE 2.7[B] THE LIST OF PRODUCT

    Sr.No. Name of Products

    ExistingQuantity

    (MT / Month)

    ProposedQuantity

    (MT / Month)

    TotalQuantity

    (MT / Month)

    1. NPK Granulated MixedFertilizers Nil 6,000 6,000

    2. Single Super PhosphatePowder Nil 10,000 10,000

    3. Single Super PhosphateGranulated Nil 6,000 6,000

    4. Fluro Silisilic Acid(by product) Nil

    Total Produce:340

    120Total Reuse: 220

    Total Sell: 120

    5. Magnesium Sulphate(MgSO 4

    600) Nil 600

    6. Filler (by product) 60 Nil 60

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    CHAPTER 2 PROJECT DESCRIPTION

    2.4 MANUFACTURING PROCESS, CHEMICAL REACTION & MASS

    BALANCEA.

    The following are the equipments/machineries required for the manufacture ofMagnesium Sulphate.

    1. Acid Storage tank with pump

    2. Reactor

    3. Settling tanks

    4. Weak liquor storage tanks

    5. Crystallizers

    6. Centrifuge

    7. Mother liquor storage tanks8. Drying yard for Magnesium Sulphate

    9. Sludge storing yard

    10. Sludge drying yard

    11. Filter press

    Apart from above, small items like pumps, weighing machine and Bag closer are alsoneeded.

    Equipments/ Machineries

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    CHAPTER 2 PROJECT DESCRIPTION

    It is then fed into the centrifuge, where the crystals of Magnesium Sulphate are

    separated from the mother liquor. The mother liquor is taken back to the reactor for the

    next batch. Water is pumped to the settling tank and the impurities left in the settling

    tank are leached 4 or 5 times with water till it is free from Magnesium Sulphate. Then

    it is filtered through a filter press and stored in weak solution tanks. The filter cake

    obtained in the filter press is dried in the drying yard along with the un-reacted ore

    removed from the settling tank periodically, pulverized, packed, stored and sold. The

    Magnesium Sulphate crystals obtained from centrifuge is packed and dispatched, or it

    is dried in the MgSO 4 drying yard and packed depending upon the requirement of the

    buyer.

    Reactor

    The main reaction for the manufacture of Magnesium Sulphate takes place here. The

    reactor is a circular M.S. tank with a dia. of 3M and a height of 4M placed at a height

    of 2M above the ground level Reactor is fitted with an agitator, gear box & electric

    motor. Fresh water, mother liquor and weak Magnesium Sulphate solution obtained

    from the mud washers are taken to the reactor. Required quantity of LCM (MgO) is

    added-Spent Sulphuric acid from the measuring tank is slowly added into the reactor

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    CHAPTER 2 PROJECT DESCRIPTION

    Settling Tank & Weak Liquor Storage Tank

    Settling tank is a M.S. tank of 12.5 KL capacity with a size of 2 M x 5 M x 1.25 M.

    This tank is used to store the impure MgSO 4 coming from the reactor.

    The weak liquor storing tanks are made up of M.S with diameter of 2.4 M and a height

    of 2.5 M. These tanks are used to store the weak MgSO 4 solutions.

    Crystallizers

    These are again made up of Mild steel and are half cylindrical at the bottom and

    rectangular at the top. It is provided with stirrers for constant stirring.

    Hot concentrated solution of Magnesium Sulphate from the filter press is drained intothese and is allowed to cool slowly to room temperature with constant stirring, when

    crystals of MgSO 4 are formed. When the solution reaches the room temperature which

    it normally does in 24 hrs it is drained into the centrifuge.

    Centrifuge

    This is used to separate the crystals of MgSO 4 present in the solution drained from

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    CHAPTER 2 PROJECT DESCRIPTION

    Mass Balance

    The chemical reaction taking place in the manufacture of Magnesium Sulphate can be

    written as follows.

    MgO + H 2S0 4 +6 H 2O MgSO 4 7 H 2O

    (40) (98) (108) (246)

    Apart from the above said main reaction, following side reactions also take place

    because of the presence of impurities like

    A1 2O 3 and Fe 2O 3 A1 2O 3 + 3 H 2SO 4 Al 2(SO 4) 3+ 3 H 2O

    (102) (294) (342) (54)

    Fe 2O 3+ 3 H 2SO 4 Fe 2 (S0 4)3 +3 H 2O

    (160) (294) (400) (54)

    The molecular weights of raw materials and the products are as follows.

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    CHAPTER 2 PROJECT DESCRIPTION

    [2-20]

    FLOW CHART FOR MANUFACTURINGOF MAGNESIUM SULPHATE (MgSO4)

    BASE: MT/ MONTH

    REACTOR

    SETTLING TANK

    FILTER PRESS

    CRYSTALUSER

    CENTRIFUGE

    MUD WASHER

    DILUTE SULPHURIC ACID (70%) LIGHT CALCINED MAGNASITE (MgO)

    FRESH WATER

    IMPURE MgSO 4 SOLUTION

    IMPURE MgSO 4 SOLUTION

    CLEAR PURE MgSO 4 SOLUTION

    MgSO 4 CRYSTALS + MOTHER LIQUOR

    MgSO 4 CRYSTALSECTION (100)

    FILTER CAKE

    WEAK MgSO 4 LIQUOR

    MOTHERLIQUOR

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    CHAPTER 2 PROJECT DESCRIPTION

    (1) MFG. PROCESS FLOW CHART & DESCRIPTION OF SINGLE SUPERPHOSPHATE POWDER (S.S.P.):

    (A) MAIN REACTION:

    (1) 3Ca 3 (PO 4 )2 +6 H 2SO4 + 3 H 2SiF 6 .H 2O 6 CaSO 4 + 3Ca (H 2PO 4)2 .H 2O + 3 SiF 4

    (932) (588) (486) (817) (756) (313) (120)

    +

    6HF

    SIDE REACTION:

    (2) CaF 2 + H 2SO 4 2HF + CaSO 4

    (78) (98) (40) (136)

    (3) 4HF +SiO 2 SiF 4 + 2H 2

    (80) (60) (104) (36)

    O

    (4) 3SiF 4 + 3H 2O 2H 2SiF 6 + SiO 2 .H 2

    (312) (54) (288) (78)

    O

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    CHAPTER 2 PROJECT DESCRIPTION

    (B) MASS BALANCE & MFG. PROCESS FLOW CHART :

    BASE: MT/ MONTH

    FLUOROSILISILIC ACID (H 2SiF 6 H

    ) (22)2SO 4

    ROCK PHOSPHATE (600) WATER (30)

    ACID (70 %) (500)

    WATER (15) EVAPORATION (0.2)

    THICK SLURRY (1160)

    SiF 4 SILICA (1)

    REUSE (22)

    LOSSES (32)

    SELL AS A BY PRODUCT (12)

    MIXER

    DEN

    CUTTER

    CURING YARD

    WATERSCRUBBER

    FLUOROSILISILIC ACID

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    CHAPTER 2 PROJECT DESCRIPTION

    (C) Mfg. Process description :

    The company is intending to manufacture single super phosphate the plant will have 120 M.T.

    per day manufacturing capacity. The storage facilities for raw material system the plant

    designs will be based on broad field system. The manufacturing process of SSP can be sub

    divided in

    Raw material Section Acidulation Section

    Acid Section

    Curing & Storage

    Product Packing & Storage

    Pollution Control

    Raw Material Section:

    Main raw material rock phosphate is available in the form fine powder / coarse chips. The

    proposed plant is based on the use of fine powder, which is shipped and stored in loosecondition in the go down. The go down is land yard having retaining walls on both sides.

    Rock phosphate is heaped in the yard. A hopper and conveyor will be provided in the go

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    CHAPTER 2 PROJECT DESCRIPTION

    Acidulation Section

    In this section processing takes place. This section consists of mixer and den (Main &R.P.) and acid feeder. The mixer is a horizontal blending machine having mixing and knee

    ding section. Ground rock phosphate and dilute Sulphuric acid is continuously fed into

    Mixer in fixed proportion. Due to continuous agitation by rotating paddles. First two stage

    of reaction take place over here and the mass is converted into thick slurry. A particular

    temperature and suction is maintained over here, for proper reaction. The slurry is

    discharged by mixer directly into the other slow moving machine called den. Den retains

    the slurry for advancement of reaction. Retention time of material in this section can be

    changed based on the process need. A slow speed cutter is installed at the discharge end of

    den. The den cutter chops the solid material into fine pieces, before discharging it from

    den. The material is discharged by den continuously & slowly up to 85-90 % of reaction is

    completed at this stage.

    The material being discharged by den is Green Super Phosphate. The balance reaction

    continues & is completed slowly, in heap in next few days. Den discharged is shifted &

    heaped in Curing yard. The material is directly discharged over rubber conveyer. A set of

    conveyer belts is installed in go down for shifting heaping of Green Super Phosphate at

    different location in go down for curing. The Green Super reshuffled 2 to 3 times & cured.

    d

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    CHAPTER 2 PROJECT DESCRIPTION

    Curing and Storage

    The semi-finished goods, Green Super Phosphate will be kept in green SSP curing yard.

    The material is directly discharged over green super belt, be den A set of cross and

    inclined belt conveyors is installed for conveying the discharge of green super belt over

    the shuttle belt conveyor. The shuttle belt is used for heaping green super Phosphate at

    deferent locations in curing go down. The green super is reshuffled 2 to 3 times and cured

    with in 12-15 days.

    Cured material is heaped and checked for quality after approval from QCD material

    required for captive consumption is shifted to N.P.K. plant/granulation plant or powder

    packing section.

    Product Packing Storage & Shipment

    The material for direct sale as single super Phosphate in granular or powder from is further

    processed material is shifted to granulation plant for converting the powder into granules

    of desired size and packed in HDPE bags and kept in go down for dispatch to dealers.

    Material to be sold in powder from is screened in a rotary screen and fine powder is fed

    into packing hopper for packing. The oversize grid is shifted to granulation plant for use

    after crushing in chain / hammer mill.

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    CHAPTER 2 PROJECT DESCRIPTION

    Pollution Control

    In Process:

    During acidulation fluorine content of rock phosphate is evolved as SiF4 gas. Fluorine

    bearing gases are evolved during the reaction are to be removed before discharge to

    atmosphere. The gases evolved during reaction in mixer and den is sucked by a high

    suction blower & is scrubbed in circulating water. This section consists of H.V. jet

    scrubber, Ventury scrubber, cyclone separator, I.D. fan & Chimney for sucking the gases

    from point of generation & discharging to atmosphere at height of thirty Five meter, from

    ground level after due cleaning. All the specially designed equipment of the section is

    lined with different anti-corrosive materials. This scrubber liquor, namely H2SiF6, is kept

    in lined pits for settling. The solid silica in the liquor is separated here & kept. The clear

    liquor is kept in storage tanks & is used in process for manufacturing of Green SuperPhosphate.

    The H 2SiF 6 liquor can also be used for manufacturing other Fluorine based chemicals,

    such as Sodium Silico Fluoride. The silica can be sold or used as filler after sun drying.

    As the liquor generated is recycled & used in process hence there will not be any liquid

    discharge from the plant.

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    CHAPTER 2 PROJECT DESCRIPTION

    (2) MANUFACTURING PROCESS FLOW CHART & DESCRIPTION OFSINGLE SUPER PHOSPHATE GRANULATED

    (A) Mass Balance & Manufacturing Process Flow Chart ofSingle Super Phosphate Granulated

    BASE: MT/ MONTH

    SINGLE SUPER PHOSPHATE POWDER (1000) SINGLE SUPER PHOSPHATE GRANULATED (100)

    WATER (15)

    RECYCLED MATERIAL (100)

    EVAPORATION (100)

    HOT AIR

    LOSS (15)

    AMBIENT AIR

    OVER SIZED MATERIAL (50)

    ROTARY DRUMGRANULATOR

    ROTARYDRYER

    ROTARYCOOLER

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    CHAPTER 2 PROJECT DESCRIPTION

    (B) Manufacturing Process Description of Single Super Phosphate Granulated

    The granulated fertilizers technology which is basically developed by tenancy valley

    authority know as TVA design is adopted in our plant where in the different fertilizer

    materials in solid form are stored in the different process bins from which proportionate

    quantities are drawn by volumetric method & delivered to rotary drum granulator through

    bucket elevator. Injecting about 10 to 12 % moisture moistens the materials. Due to

    moistening & rolling action of the material in the rotary drums granular are formed. Themove excess moisture the material is fed to Co-current rotary dryer. Hot air evaporates the

    excess moisture & some is carried away to atmosphere through dust collector.

    The hot granular coming out from the dryer are fed to rotary collars where the temperature

    of the granular are brought down to ambient temperature by outer air draught the dried &called granulate screened to separate out over size, under size & finished product material.

    The over sized material is crushed & returned to the granulator along with under sized

    recycled material for reprocessing. Finished product material that is in the range of 1 mm to

    5 mm is taken to the bagging go down by graving chute. The material is packed in 50 Kg

    HDPE bags & duly machine stitched.

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    CHAPTER 2 PROJECT DESCRIPTION

    (3) Manufacturing Process Flow Chart & Description ofN.P.K GRANULATED MIX FERTILISER

    (A) Mass Balance & Manufacturing Process Flow Chart ofN.P.K Granulated Mix Fertilizer

    BASE: MT/ MONTH

    PADDLE MIXER

    ROTARY DRUM

    ROTARY

    DRYER

    SINGLE SUPER PHOSPHATE

    LOSS 15

    EVAPORATION (171)

    WATER 15

    RECYCLED MATERIAL (100)

    HOT AIR

    MOP POTASH

    FILLER 300

    D.A.P. 60

    UREA 460

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    CHAPTER 2 PROJECT DESCRIPTION

    (B) Manufacturing Process Description of N.P.K. Granulated Mix Fertilizers

    The granulated fertilizers technology which is basically developed by tenancy valley

    authority know as TVA design is adopted in our plant where in the different fertilizer

    materials in solid form are stored in the different process bins from which proportionate

    quantities are drawn by volumetric method & delivered to common belt conveyer which is

    turn delivers to paddle mixture where the material is delivered to rotary drum granulatorthrough bucket elevator. Injecting about 10 to 12 % moisture moistens the materials. Due to

    moistening & rolling action of the material in the rotary drums granular are formed. To

    remove excess moisture, the material is fed to Co-current rotary dryer. Hot air evaporates

    the excess moisture & some is carried away to atmosphere through dust collector.

    The hot granular coming out from the dryer are fed to rotary collars where the temperature

    of the granular are brought down to ambient temperature by outer air draught the dried &

    called granulate screened to separate out cover size, under size & finished product material.

    The over sized material is crushed & returned to the granulator along with under sized

    recycled material for reprocessing. Finished product material that is in the range of 1 mm to

    5 mm is taken to the bagging go down by graving chute. The material is packed 50 Kg

    HDPE bags & duly machine stitched.

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    CHAPTER 2 PROJECT DESCRIPTION

    2.5 WATER BALANCE

    Water requirement for the project will be met from the bore well. The details of water

    requirement are given below . The details include purpose, type of water required, peak demand

    and avg. demand for different categories. For Water Balance diagram refer Figure 2.1. For

    quality analysis report of the waste water generated please refer Table 2.8

    Water Consumption

    (KL/Day)

    Effluent Generation

    (KL/Day)

    Existing Proposed Total Existing Proposed Total

    (A) Domestic 1.0 3.0 4.0 1.0 1.5 2.5

    (B) Industrial

    I. Process 7.0 16 23 Nil Nil Nil

    II. Utility

    (For Scrubber)

    Nil 5 5 Nil Nil Nil

    III.

    Washing 0.5 Nil 0.5 Nil Nil Nil

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    CHAPTER 2 PROJECT DESCRIPTION

    FIGURE 2.1 WATER BALANCE DIAGRAM

    Basis: KL/ day

    Total Water Required

    32.5

    28.5 Industrial

    DomesticProcess Utility 4.0

    23.5 (Scrubber)5.0

    2.5Septic Tank

    Nil Scrubbed Liquid(H 2SiF 6 for reuse)

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    CHAPTER 2 PROJECT DESCRIPTION

    2.6 SOURCES OF ENERGY

    The main sources of power of M/s. T.J. Agro Fertilizers Pvt. Ltd. will be utilized energy

    from existing provider M/s. Madhya Gujarat Vij Company Limited. The total existing

    connected load of the energy is about 80 HP.

    Additional 600 HP will require for expansion project which would be applied to MGVCL

    as & when required.

    In case of power failure the unit proposed to install D.G set (125 KVA) as the backup

    power supply.

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    3.1 BASELINE ENVIRONMENTAL STATUS

    The baseline status of the environment quality in the vicinity of the project site serves as

    the basis for identification, prediction and evaluation of the impacts. The baseline

    environmental quality is assessed through field studies within the impact zone for various

    components of the environment, viz. air, noise, water, and land and socio-economic. The

    baseline environmental quality has been assessed in the winter season (December 2010

    February 2011) in a study area of 10 km radial distance from the project site.

    Knowledge of baseline environmental status of the study area is useful for Impact

    Assessment Process of assessing and predicting the environmental consequences of the

    significant actions. Significant action depicts direct adverse changes caused by the action

    and its effect on the health of the biota including flora, fauna and human being, socio-economic conditions, current use of land and resources, physical and cultural heritage

    properties and biophysical surroundings.

    Baseline data generation of the following environmental attributes essential in EIA studies

    have been studied and included in the report.

    1. Meteorology

    2. Ambient Air Quality

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    3.2 ESTABLISHMENT OF IMPACT ZONE

    Deciding whether a proposed action is likely to cause significant adverse environmentaleffects is central to the concept and practice of EIA. Before proceeding for baseline data

    generation, it is important to know the boundary limits and framework, so that the data

    generated can be utilized for the effective and accurate prediction of the environmental

    impact assessment of the proposed project.

    3.3 METEOROLOGY

    Air borne pollutants is dispersed by atmosphere motion. Knowledge of these motions,

    which range is scale from turbulent diffusion to long-range transport by weather systems,

    is essential to simulate such dispersion and quality of impacts of air pollution on the

    environment. The purpose of EIA is to determine whether average concentrations are

    likely to encounter at fixed locations (Know as the receptor), due to the given sources

    (locations and rates of emission known), under idealized atmospheric conditions. It is

    imperative that one should work with idealized condition and all analysis pertaining to air

    turbulence and ambient air or noise pollution should be done with meteorological

    conditions, which can at best be, expected to occur.

    3.4 MICRO-METEOROLOGY OF THE AREA

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    3.4.1 Temperature Details:

    Mean daily maximum temperature is recorded in the month of May at 40.9 C. Highestmean temperature, recorded in May is 44.5 C. From October to December, both day and

    night temperatures begin to decrease rapidly. January is generally the coldest month, with

    mean morning temperature of 13.8 C. Mean daily minimum temperature of about 12.0 C

    is recorded in January.

    During the post monsoon months of October and November, day temperatures remain between 20.4 25.0 C. In winters, i.e. December, January and February, average day

    temperature remain between 13.8 16.2 C.

    3.4.2 Relative Humidity:

    Most humid conditions are found in the monsoon, followed by post monsoon, winter and

    summer in the order. Mornings are more humid than evenings and humidity ranges from a

    high of 76-90% in monsoon mornings to a low of 20-27% in summer evenings. During

    post monsoon season, in morning humidity remains between 64-72 % and in the evening it

    remains between 41-44 %.

    Nearest IMD station from the project site is Harni Aerodrome, Vadodra.

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    3.4.3 Rainfall:

    The total rainfall in year is observed to be 922.7 mm. Distribution of rainfall by season

    is 7.5 mm in winter (December, January, February), 7.5 mm in summer (March, April,

    May), 870.8 mm in monsoon (June, July, August, September) and 38.2 mm in post

    monsoon (October, November)

    3.4.4 Wind:

    The predominant wind direction during the period of April-10 to March-11 is as

    mentioned in the Table 3.1.

    PredominantMonth

    Table 3.1 Predominant Wind Direction

    First Second ThirdMorning Evening Morning Evening Morning Evening

    April-10 Calm NW SW W NW SW

    May-10 SW SW W W Calm NW

    June-10 SW SW W W S S

    July-10 SW SW Calm W W CalmAugust-10 SW SW W W Calm Calm

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    3.5 SITE SPECIFIC METEOROLOGICAL DATA

    (PERIOD Dec. 1, 2010 to Feb. 28, 2011)

    Site- specific meteorological data shows that average wind speed in the winter season is

    1.8 km/hr.

    Wind rose prepared for winter season is shown in Fig: 3.1 . It can be observed that in the

    winter season, wind blows mostly from NNE direction. Calm wind contributes to about

    42.4 %.

    Average temperature recorded for winter season was 22.8 C with maximum

    temperature of 37.4 C and minimum of 11.2 C, which is a characteristic of this study

    area.

    The average humidity recorded was 55.0 % with maximum humidity of 85.0 % and

    minimum of 26 %.

    The data obtained has then been complied to obtain average data. Complied mean

    meteorological data is represented in Table: 3.2.

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    Hour

    Table 3.2 Mean Meteorological Data During Study Period

    Temp. C RelativeHumidity %Wind Speed

    Km/hrWind

    Direction01 24.1 45.1 1.1 NNE02 17.1 47.8 1.1 NE03 18.1 50.7 1.0 NNE04 19.0 53.3 0.8 NNE

    05 20.2 56.2 0.8 NNE06 21.4 58.9 0.9 NNW07 22.9 62.0 0.9 NNW08 24.2 64.7 1.9 NNW09 25.6 66.6 2.7 NW10 27.1 66.8 4.9 NE11 28.4 67.5 5.7 NE

    12 29.7 67.9 2.8 NNE13 29.9 64.4 2.8 NNE14 29.2 61.1 2.4 NW15 27.9 57.9 2.5 NW16 26.2 54.8 2.3 NW17 24.4 52.5 1.8 NW18 22.7 49.9 1.1 NNE

    19 21.2 48.0 0.8 NE20 19.6 47.3 1.0 NNE21 18.5 45.5 1.0 NNE22 17 4 44 3 1 1 NNE

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    Figure 3.1 Wind Rose Diagram

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    3.6 AIR ENVIRONMENT

    3.6.1 Design of Network for Ambient Air Quality Monitoring Locations

    The air quality status in the impact zone is assessed through a network of ambient air

    quality monitoring locations. The tropical climatic conditions mainly control the

    transport and dispersion of air pollutant emissions during various seasons. The baseline

    studies for air environment include identification of specific air pollutants prior to

    implementation of the project. The Environmental Impact Assessment (EIA) study

    requires monitoring of baseline air quality during one season. Accordingly, air quality

    monitoring was carried out in the winter season from Dec. 1, 2010 to Feb. 28, 2011. The

    baseline status of the air environment is assessed through a systematic air quality

    surveillance programme, which is planned based on the following criteria:

    Topography / terrain of the study area Regional synoptic scale climatologically normal Densely populated areas within the region Location of surrounding industries Representation of regional background Representation of valid cross-sectional distribution in downwind direction

    3.6.2 ReconnaissanceReconnaissance was undertaken to establish the baseline status of air environment in the

    study region Five nos of Ambient Air Quality Monitoring (AAQM) locations were

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    Sr.No.

    Table 3.3 Details of Ambient Air Quality Monitoring Locations

    Name of village bearingW.R.T. Project site

    ApproximateRadial distanceFrom project

    Site (km)

    DirectionFrom project

    Site

    1. Project Site (A1) 0.0 -

    2. Bahidhara Village (A2) 2.16 NNE

    3. Anjesar (A3) 3.06 ESE

    4. Mahapura (A4) 2.97 WWS

    5. Raniya (A5) 4.67 WWN

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    Figure 3.2 Location of Ambient Air Quality Monitoring Stations

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    The conventional and project specific parameters such as Suspended Particulate Matter

    (PM 10 ), Respirable Suspended Particulate Matter (PM 2.5 ), Sulphur Dioxide (SO 2),Oxides of Nitrogen (NOx) and Hydrogen Fluoride (HF) were monitored at site.

    The values for mentioned concentrations of various pollutants at all the monitoring

    locations were processed for different statistical parameters like arithmetic mean,

    minimum concentration, and maximum concentration and percentile values. The

    existing baseline levels of PM 10 , PM 2.5 , SO 2 , NOx and HF are expressed in terms ofvarious statistical parameters as given in Tables-3.4(A-F).

    Table 3.4 (A): Ambient Air Quality Status (December, 2010 to February, 2011)

    Unit: g/m 3

    Period: 24 Hours

    Sr.No.

    SamplingLocation

    PM PM10 SO2.5 NO2 HFX

    Average(min-max)

    1. Project Site

    (A1)

    82.5

    (98.6-44.3)

    40.9

    (59.0-11.4)

    13.9

    (20.6-5.4)

    17.4

    (24-13.6)

    0.1

    (0.6-0.0)

    2. Bahidhara 70.2(97 6 30 2)

    36.6(58 9

    14.0(19 8

    17.4(28 6

    0.1(0 2 0 0)

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    Table 3.4 (B): Cumulative Percentiles of PM 10

    Unit: g/m

    Sr.No.

    3

    Period: 24 Hours

    Sampling Location MinPercentile

    Max25 50 75 98

    1. Project Site (A1) 44.3 75.20 89.20 95.22 98.32 98.6

    2. Bahidhara Village

    (A2)

    30.2 55.33 71.35 88.96 97.03 97.6

    3. Anjesar (A3) 40.2 55.73 75.85 86.50 97.28 98.6

    4. Mahapura (A4) 26.3 56.23 74.05 89.00 98.05 98.5

    5. Raniya (A5) 30.6 63.13 72.60 86.95 96.75 98.0

    NAAQ Standard of CPCB (98th percentile): 100 g/m 3 (for residential areas)

    NAAQ Standard of CPCB (98th percentile): 100 g/m 3 (for industrial areas)

    Table 3.4 (C): Cumulative Percentiles of PM 2.5

    Unit: g/m 3

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    Table 3.4 (D): Cumulative Percentiles of SO 2 Unit: g/m 3

    Sr.No.

    Period: 24 Hours

    SamplingLocation

    MinPercentile

    Max25 50 75 98

    1. Project Site (A1) 5.4 11.55 13.20 16.20 20.40 20.6

    2. Bahidhara Village

    (A2)

    5.2 12.03 14.25 16.20 19.07 19.8

    3. Anjesar (A3) 8.9 14.73 17.50 19.73 29.82 33.5

    4. Mahapura (A4) 7.2 11.79 14.22 15.98 18.67 19.2

    5. Raniya (A5) 3.6 11.58 15.30 18.51 22.55 26.4

    NAAQ Standard of CPCB (98th percentile): 80 g/m 3 (for residential areas)

    NAAQ Standard of CPCB (98th percentile): 80 g/m 3 (for industrial areas)

    Table 3.4 (E): Cumulative Percentiles of NO X

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    Table 3.4 (F): Cumulative Percentiles of HF

    Unit: g/m3

    Sr.No.

    Period: 24 Hours

    Sampling Location MinPercentile

    Max25 50 75 98

    1. Project Site (A1) 0.0 0.07 0.11 0.17 0.29 0.6

    2. Bahidhara Village

    (A2)

    0.0 0.08 0.13 0.18 0.21 0.2

    3. Anjesar (A3) 0.0 0.08 0.15 0.19 0.23 0.3

    4. Mahapura (A4) 0.0 0.09 0.14 0.17 0.22 0.3

    5. Raniya (A5) 0.0 0.07 0.11 0.18 0.21 0.2

    3.6.4 Techniques Used for Ambient Air Quality Monitoring:

    The technique used for ambient air quality monitoring of the above mentioned

    parameters are as mentioned in Table 3.5.

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    3.6.5 Flue Gas Characteristics

    The details regarding characteristics of the various flue gases generated at the site are

    given in Table 3.6(A&B) . The details include:

    - Pollutant parameter

    - Source of emission

    - Emission concentration

    - Emission Rate

    FLUE GAS CHARACTERISTICS

    Table 3.6 (A): Proposed Details of Stack, APCS & Its Emission Estimate

    Stack AttachedTo

    Height &Top Dia.of Stack

    Type of Fuel & Qty.

    Source of Fuel

    Proposed Air Pollution

    ControlSystem

    Final Concentration Existing Proposed

    Hot Air Generator 1 & 2

    11 Meter &

    500

    Nil Bio Coal16 MT/day

    Local Traders Multi CycloneSeparator

    & B Fil i

    SPM < 150 mg/NM 3

    SO2 < 100 ppm NO 50

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    Sr.No.

    Stack Attached to Parameter Emission Estimate in Kg/hrExisting Proposed Total

    1. Hot Air Generator1&2

    (Flow: 3000 M 3

    PM

    /Hr.)

    Nil 0.225 0.225

    SOx Nil 0.15 0.15

    NOx Nil 0.075 0.075

    Table 3.6 (B): Proposed Details of Process Vent , APCS & Its Emission Estimate

    Process VentAttached To

    Height & Top Dia.of Stack

    Air PollutionControl System Final Concentration

    Den & Mixture 35 Meter &

    600 mm

    Ventury WaterScrubber

    SPM < 150 mg/NM 3

    SO2 < 40 mg/NM 3 NOx < 25 mg/NM 3

    Fluorine < 0.5 mg/NM 3

    The minimum stack height should be either 30 m or as per the equation H = 14(Q) 0.3

    (2) For Den & Mixture

    (whichever is greater) as per Environmental Standards set by CPCB.

    H = 14 (Q) 0.3 Where H = Stack Height in meters

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    3.6.6 Scrubber System Details

    The unit have already available Water scrubber of adequate capacity to handle proposed

    qty. of SiF 4 gas to be generated.

    Fluorine bearing gases are evolved during the reaction are to be removed before

    discharge to atmosphere. The gases evolved during reaction in mixer and den is sucked

    by a high suction blower & is scrubbed in circulating water. This section consists of H.V

    jet scrubber, Ventury scrubber, cyclone separator, I.D. fan & chimney for sucking the

    gases from point of generation & discharging to atmosphere at height of 35 meter, from

    ground level after due cleaning. All the specially designed equipment of the section is

    lined with different anti-corrosive materials. This scrubber liquor, namely H 2SiF 6 , is

    kept in lined pits for settling. The solid silica in the liquor is separated here & kept. The

    clear liquor is kept in storage tanks & is used in process for manufacturing of Green

    Super Phosphate.

    In Hot Air Generator:

    Flue gas generated due to burning of biocoal will be allowed to Multi Cyclone Dust

    d l h l d l ll b l d d d

    M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-2011

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    [3-18]

    FIG: 3.3 SCRUBBER DETAILSStack Height: 35 mStack Dia: 600 mm

    Water In

    9001100 mmmm

    600 mm

    Scrubbed Water 35m

    1500 1500mm mm H 2SiF 6 Absorption Tower

    750

    mm

    BlowerRockPhosphate

    StorageTank H2SiF 6

    Recycle

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    DESIGN DETAILS OF H 2SiF 6 SCRUBBER

    Unit already have installed water scrubber to absorb H 2SiF 6

    Sr.No.

    gas to be generated during

    manufacturing process of SINGLE SUPER PHOSPHATE.

    The details of Scrubber & its flow diagram are attached herewith.

    Description Capacity1. Diameter : 0.5 m2. Height : 31.9 m3. Water Pump Capacity : 1 M 3/hr4. Water Storage tank Capacity : 1000 lits5. Scrubbing Efficiency : 90 %6. Scrubbing water Temperature : 25-30 C7. Type of packing media : Lessing ring8. MOC of packing media : Plastic & Ceramic9. Water- HCL solubility at ambient temperature : Infinite

    10. Quantity of scrubbed gas : H 2FiS 6 1.5 kg/ day

    Due to manufacturing of SINGLE SUPER PHOSPHATE , H 2SiF 6 gas will be

    generated, which will be absorbed in existing water scrubber to recovered valuableFluorosilisilic acid as a product. The same will be utilized as a raw material again in the

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    DESIGN DETAILS OF PROPOSED BAG FILTER

    (1) Basis of Design:

    Name of equipment : Hot Air Generator Designed Gas Flow : 2500 M 3

    Media Type : Hot air/hr.

    Max. Air Temp. : 80-90 o

    Inlet Dust Load : 6-8 gm/MC

    Outlet Emission : < 150 mg/Nm

    3

    Flue Gas particle size : Assumed-10>% (90% Microns)3

    Inlet Pressure : (-)140-180 mm WG Quality of Pulse Air Required : Moisture < 50 ppm , 6-7 Kg/cm 2

    Pressure

    (2) Technical Specification of Bag Filter:

    Bag Filter Designed Capacity : Approx. Weight : 1-2 MT Type : Reverse online Pulse jet type,

    Self Supported MOC : M.S. with two coat Red oxide. Gas Flow : 2500 M3/hr. Pressure drop : 125 - 150 mm WG (max.) Air to cloth ratio : 1.15 meter 3/minute/m 2 Bag Filtration area : 1.48 M

    )2

    Total Filtration area : 47 36 M/ Bag,2

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT Compressed clean air required : Moisture Free, 6 -7 Kgs/cm2 pressure

    (By Unit)

    Type & Qty. of Solenoid valve : 04, Diaphragam, Integral Solenoid valve Size & Op. Pressure : 1.5 inch, 5-7 Bar Insulation : Mineral wool, 50mm thick,

    Aluminium 24 SWG (By Unit) Accessories : Inbuilt Damper, Hopper Heater,

    Manometer Temp. Gauge, Selfsupporting structure (1 mtr ht. from

    bottom Flange) & one open able door(Top Side) for Maintenance services.

    (3) Operation:

    The dust laden gases enter the pre- separation plenum

    1. Where they meet the low baffle plate

    2. The baffle wall protects the sleeves against the direct flow. The air velocity isreduced in the pre- separation plenum. The coarse dust fraction leaves the airflow and falls into the dust collection hopper.

    3. The gas laden with the fine remaining dust enters the filter plenum.

    4. After deflection by the baffle plate.

    5&6. The sleeves (6) fitted over supports (5) receive the flow in the outside. The finedust is deposited on the outside of the filter sleeves.

    7 Th i h h h fil f b i i h i id f h l d i

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    When the diaphragm valves have closed, the cleaned filter sleeves are onceagain ready for the normal filter process. All rows of sleeves are cleaned in afixed sequence. The cleaning time is so short that practically always the wholefilter surface of the filter is available. Moreover the necessary compressed airquantity in relation to the flow volume is the same up- and down- line of thefilter.The compressed air impacts are controlled by an electronic timer. Impactedregularity can be continuously set with the electronic timer, depending on thetype and amount of dust.

    3.6.7 General Observations

    The observations based on the study results are summarized in Table-3.4 (A-F) :

    PM 10 & PM 2.5

    The average values for PM

    :

    10 were observed to be between 98.6 g/m3 to 26.3 g/m3

    against a maximum permissible limit of 100 g/m 3 for industrial as well as for

    residential areas. While average value for PM 2.5 were observed to be between 59.0

    g/m3 to 8.7 g/m3 against a maximum permissible limit of 60 g/m3 for residential

    areas & 60 g/m3 for industrial areas which is well within the permissible limits of

    NAAQS.

    SO 2 & NO X :

    Th l f SO b d b b 19 2 / 3 3 6 / 3

    M/s T J Agro Fertilizers Pvt Ltd Envirocare Engineers & Consultant Surat February 2011

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    [3-23]

    TABLE NO. 3.7 (A) RESULT FOR FUGITIVE GAS

    DIRECTION DISTANCE (Meters) (DEGREES) 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 10000

    360 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

    10 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 20 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 30 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 40 0.000 0.000 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 50 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 60 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 70 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 80 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 90 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

    100 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 110 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 120 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 130 0.002 0.002 0.002 0.002 0.002 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 140 0.003 0.003 0.003 0.002 0.002 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 150 0.003 0.005 0.003 0.003 0.002 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 160 0.005 0.006 0.005 0.004 0.003 0.003 0.002 0.002 0.002 0.002 0.001 0.000 0.000 0.000 0.000 170 0.007 0.009 0.005 0.004 0.003 0.002 0.002 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 180 0.010 0.012 0.009 0.007 0.006 0.005 0.004 0.003 0.003 0.003 0.001 0.001 0.001 0.000 0.000 190 0.014 0.016 0.011 0.008 0.006 0.004 0.004 0.003 0.002 0.002 0.001 0.000 0.000 0.000 0.000

    200 0.017 0.021 0.020 0.020 0.018 0.016 0.014 0.013 0.011 0.010 0.004 0.003 0.002 0.001 0.001 210 0.020 0.023 0.017 0.014 0.011 0.009 0.008 0.007 0.006 0.005 0.002 0.001 0.001 0.000 0.000 220 0.020 0.023 0.017 0.015 0.012 0.011 0.009 0.008 0.007 0.006 0.002 0.001 0.001 0.001 0.000

    M/s T J Agro Fertilizers Pvt Ltd Envirocare Engineers & Consultant Surat February-2011

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    [3-24]

    DIRECTION (DEGREES)

    DISTANCE (Meters)

    100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 10000

    230 0.018 0.021 0.016 0.014 0.012 0.010 0.009 0.008 0.007 0.006 0.002 0.001 0.001 0.001 0.000 240 0.015 0.017 0.012 0.009 0.007 0.006 0.005 0.004 0.004 0.003 0.001 0.001 0.000 0.000 0.000 250 0.011 0.014 0.012 0.011 0.010 0.008 0.007 0.006 0.006 0.005 0.002 0.001 0.001 0.001 0.000 260 0.009 0.010 0.007 0.005 0.004 0.003 0.003 0.002 0.002 0.002 0.001 0.000 0.000 0.000 0.000 270 0.007 0.009 0.008 0.008 0.007 0.007 0.006 0.005 0.005 0.004 0.002 0.001 0.001 0.001 0.000 280 0.005 0.006 0.004 0.003 0.003 0.002 0.002 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 290 0.003 0.003 0.003 0.002 0.002 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 300 0.001 0.002 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 310 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

    320 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 330 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 340 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 350 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    Figure 3.4 (A): Guassian Plume Model for Fugitive Gas

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    /s. . J. g o e t e s vt. td. v oca e g ee s & Co su ta t, Su at eb ua y 0

    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    [3-26]

    Figure 3.4(B) Air Quality Contour for Fugitive Gas:

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    g g , y

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    [3-27]

    TABLE NO. 3.7 (B) RESULT FOR HF GAS:

    DIRECTION DISTANCE (Meters) (DEGREES) 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 10000

    360 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

    10 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 20 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 30 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 40 0.000 0.000 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 50 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 60 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 70 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 80 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 90 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

    100 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 110 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 120 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 130 0.002 0.002 0.002 0.002 0.002 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 140 0.003 0.003 0.003 0.002 0.002 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 150 0.003 0.005 0.003 0.003 0.002 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 160 0.005 0.006 0.005 0.004 0.003 0.003 0.002 0.002 0.002 0.002 0.001 0.000 0.000 0.000 0.000 170 0.007 0.009 0.005 0.004 0.003 0.002 0.002 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 180 0.010 0.012 0.009 0.007 0.006 0.005 0.004 0.003 0.003 0.003 0.001 0.001 0.001 0.000 0.000 190 0.014 0.016 0.011 0.008 0.006 0.004 0.004 0.003 0.002 0.002 0.001 0.000 0.000 0.000 0.000

    200 0.017 0.021 0.020 0.020 0.018 0.016 0.014 0.013 0.011 0.010 0.004 0.003 0.002 0.001 0.001 210 0.020 0.023 0.017 0.014 0.011 0.009 0.008 0.007 0.006 0.005 0.002 0.001 0.001 0.000 0.000 220 0.020 0.023 0.017 0.015 0.012 0.011 0.009 0.008 0.007 0.006 0.002 0.001 0.001 0.001 0.000

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    g g y

    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    [3-28]

    DIRECTION (DEGREES)

    DISTANCE (Meters) 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 10000

    230 0.018 0.021 0.016 0.014 0.012 0.010 0.009 0.008 0.007 0.006 0.002 0.001 0.001 0.001 0.000 240 0.015 0.017 0.012 0.009 0.007 0.006 0.005 0.004 0.004 0.003 0.001 0.001 0.000 0.000 0.000 250 0.011 0.014 0.012 0.011 0.010 0.008 0.007 0.006 0.006 0.005 0.002 0.001 0.001 0.001 0.000 260 0.009 0.010 0.007 0.005 0.004 0.003 0.003 0.002 0.002 0.002 0.001 0.000 0.000 0.000 0.000 270 0.007 0.009 0.008 0.008 0.007 0.007 0.006 0.005 0.005 0.004 0.002 0.001 0.001 0.001 0.000 280 0.005 0.006 0.004 0.003 0.003 0.002 0.002 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 290 0.003 0.003 0.003 0.002 0.002 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 300 0.001 0.002 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 310 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 320 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 330 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

    340 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 350 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

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    CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT

    Figure 3.5 (A): Guassian Plume Model for HF gas

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    [3-30]

    Figure 3.5(B) Air Quality Contour for HF gas:

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    [3-31]

    TABLE NO. 3.7 (C) RESULTS FOR NOx GAS:

    DIRECTION DISTANCE (Meters) (DEGREES) 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 10000

    360 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 10 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 20 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 30 0.003 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 40 0.004 0.003 0.003 0.003 0.003 0.003 0.003 0.002 0.002 0.002 0.001 0.001 0.000 0.000 0.000 50 0.005 0.004 0.004 0.003 0.003 0.003 0.003 0.002 0.002 0.002 0.001 0.001 0.000 0.000 0.000 60 0.005 0.004 0.003 0.002 0.002 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 70 0.004 0.004 0.003 0.003 0.002 0.002 0.002 0.002 0.002 0.002 0.001 0.000 0.000 0.000 0.000 80 0.003 0.004 0.003 0.002 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 90 0.003 0.004 0.003 0.003 0.002 0.002 0.002 0.002 0.002 0.002 0.001 0.001 0.000 0.000 0.000

    100 0.003 0.004 0.003 0.002 0.002 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 110 0.004 0.006 0.005 0.004 0.004 0.003 0.003 0.003 0.002 0.002 0.001 0.001 0.000 0.000 0.000 120 0.007 0.009 0.007 0.005 0.004 0.003 0.002 0.002 0.002 0.002 0.001 0.000 0.000 0.000 0.000 130 0.011 0.015 0.013 0.011 0.009 0.008 0.007 0.007 0.006 0.005 0.003 0.001 0.001 0.001 0.000 140 0.016 0.021 0.017 0.013 0.011 0.009 0.008 0.007 0.007 0.006 0.003 0.002 0.001 0.001 0.000 150 0.022 0.029 0.022 0.016 0.013 0.011 0.009 0.008 0.007 0.006 0.002 0.001 0.001 0.001 0.000 160 0.031 0.040 0.031 0.024 0.020 0.017 0.015 0.013 0.012 0.011 0.005 0.003 0.002 0.002 0.001 170 0.045 0.054 0.038 0.026 0.019 0.014 0.011 0.009 0.008 0.007 0.003 0.001 0.001 0.001 0.000 180 0.066 0.079 0.058 0.043 0.034 0.029 0.025 0.022 0.020 0.018 0.009 0.006 0.004 0.003 0.002 190 0.092 0.105 0.074 0.052 0.038 0.030 0.024 0.020 0.017 0.015 0.005 0.003 0.002 0.002 0.001 200 0.119 0.142 0.118 0.103 0.094 0.087 0.080 0.074 0.069 0.064 0.033 0.021 0.015 0.012 0.005 210 0.138 0.152 0.111 0.084 0.068 0.057 0.049 0.043 0.038 0.033 0.014 0.007 0.005 0.003 0.001 220 0.143 0.156 0.115 0.089 0.074 0.063 0.055 0.049 0.044 0.039 0.018 0.011 0.007 0.005 0.002

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    DIRECTION (DEGREES)

    DISTANCE (Meters) 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 10000

    230 0.131 0.142 0.106 0.083 0.069 0.060 0.053 0.047 0.042 0.038 0.017 0.010 0.007 0.005 0.002

    240 0.107 0.114 0.081 0.059 0.046 0.037 0.031 0.027 0.024 0.021 0.008 0.005 0.003 0.002 0.001 250 0.083 0.093 0.073 0.060 0.052 0.046 0.042 0.038 0.035 0.032 0.016 0.010 0.007 0.005 0.002 260 0.064 0.070 0.050 0.036 0.027 0.022 0.018 0.015 0.013 0.011 0.004 0.002 0.001 0.001 0.000 270 0.051 0.059 0.049 0.043 0.039 0.036 0.033 0.031 0.028 0.026 0.014 0.009 0.007 0.005 0.002 280 0.035 0.038 0.028 0.021 0.016 0.013 0.011 0.010 0.008 0.007 0.003 0.001 0.001 0.001 0.000 290 0.020 0.023 0.017 0.013 0.011 0.009 0.008 0.007 0.006 0.006 0.003 0.002 0.001 0.001 0.000 300 0.011 0.012 0.009 0.007 0.005 0.004 0.004 0.003 0.003 0.003 0.001 0.001 0.000 0.000 0.000 310 0.005 0.006 0.004 0.003 0.002 0.002 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 320 0.003 0.003 0.002 0.002 0.002 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 330 0.001 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 340 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 350 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

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    Figure 3.6 (A): Guassian Plume Model for NOx:

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    Figure 3.6(B) Air Quality Contour for NOx:

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    TABLE NO. 3.7 (D) RESULTS FOR SO 2

    DIRECTION

    GAS

    DISTANCE (Meters) (DEGREES) 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 10000

    360 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000

    10 0.001

    0.001

    0.001

    0.001

    0.000

    0.000

    0.000

    0.000

    0.000

    0.000

    0.000

    0.000

    0.000

    0.000

    0.000

    20 0.003 0.002 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 30 0.005 0.002 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 40 0.007 0.005 0.004 0.005 0.004 0.004 0.003 0.003 0.003 0.002 0.001 0.001 0.000 0.000 0.000 50 0.008 0.006 0.005 0.005 0.004 0.004 0.004 0.003 0.003 0.003 0.001 0.001 0.000 0.000 0.000 60 0.009 0.005 0.004 0.003 0.002 0.002 0.002 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 70 0.008 0.006 0.004 0.004 0.003 0.003 0.003 0.002 0.002 0.002 0.001 0.000 0.000 0.000 0.000 80 0.006 0.005 0.003 0.002 0.002 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 90 0.005 0.005 0.004 0.004 0.003 0.003 0.003 0.002 0.002 0.002 0.001 0.001 0.000 0.000 0.000

    100 0.006 0.005 0.003 0.002 0.002 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000

    110 0.009 0.008 0.006 0.006 0.005 0.004 0.004 0.003 0.003 0.003 0.001 0.001 0.000 0.000 0.000 120 0.014 0.012 0.008 0.006 0.004 0.003 0.003 0.002 0.002 0.002 0.001 0.000 0.000 0.000 0.000 130 0.021 0.020 0.016 0.014 0.012 0.011 0.009 0.008 0.007 0.006 0.003 0.001 0.001 0.001 0.000 140 0.031 0.028 0.020 0.017 0.014 0.012 0.010 0.009 0.008 0.007 0.003 0.002 0.001 0.001 0.000 150 0.043 0.037 0.026 0.019 0.015 0.012 0.010 0.009 0.007 0.006 0.002 0.001 0.001 0.001 0.000 160 0.060 0.052 0.037 0.030 0.025 0.021 0.018 0.016 0.014 0.012 0.005 0.003 0.002 0.002 0.001 170 0.086 0.069 0.042 0.028 0.020 0.015 0.012 0.010 0.008 0.007 0.002 0.001 0.001 0.001 0.000 180 0.126 0.101 0.067 0.051 0.041 0.034 0.029 0.025 0.022 0.020 0.009 0.006 0.004 0.003 0.002 190 0.175 0.133 0.082 0.057 0.042 0.033 0.026 0.021 0.018 0.015 0.005 0.003 0.002 0.001 0.001 200 0.225 0.187 0.156 0.143 0.130 0.116 0.103 0.092 0.082 0.074 0.033 0.020 0.014 0.011 0.005 210 0.258 0.194 0.133 0.103 0.083 0.069 0.058 0.049 0.042 0.037 0.013 0.007 0.004 0.003 0.001

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    DIRECTION (DEGREES)

    DISTANCE (Meters) 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 10000

    220 0.268 0.200 0.139 0.110 0.092 0.078 0.066 0.057 0.050 0.044 0.018 0.010 0.007 0.005 0.002 230 0.245 0.183 0.130 0.105 0.088 0.075 0.064 0.056 0.049 0.043 0.017 0.010 0.006 0.005 0.002 240 0.200 0.145 0.093 0.069 0.054 0.043 0.036 0.030 0.026 0.022 0.008 0.004 0.003 0.002 0.001 250 0.156 0.122 0.091 0.078 0.068 0.059 0.052 0.046 0.041 0.036 0.016 0.010 0.007 0.005 0.002 260 0.122 0.090 0.057 0.041 0.031 0.024 0.020 0.016 0.014 0.012 0.004 0.002 0.001 0.001 0.000 270 0.097 0.079 0.065 0.059 0.053 0.048 0.043 0.038 0.034 0.031 0.014 0.009 0.006 0.005 0.002 280 0.066 0.050 0.033 0.025 0.019 0.016 0.013 0.011 0.009 0.008 0.003 0.001 0.001 0.001 0.000 290 0.038 0.029 0.020 0.016 0.013 0.011 0.009 0.008 0.007 0.006 0.003 0.002 0.001 0.001 0.000 300 0.021 0.016 0.011 0.008 0.006 0.005 0.004 0.004 0.003 0.003 0.001 0.001 0.000 0.000 0.000 310 0.010 0.008 0.005 0.004 0.003 0.002 0.002 0.002 0.001 0.001 0.001 0.000 0.000 0.000 0.000 320 0.005 0.004 0.003 0.002 0.002 0.002 0.002 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000

    330 0.003 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 340 0.002 0.002 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 350 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

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    Figure 3.7 (A): Guassian Plume Model for SO 2:

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    Figure 3.7(B) Air Quality Contour for SO 2 :

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    [3-39]

    TABLE NO. 3.7 (E) RESULTS FOR PM GAS

    DIRECTION DISTANCE (Meters) (DEGREES) 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 10000

    360 0.003 0.006 0.005 0.004 0.004 0.004 0.003 0.003 0.003 0.003 0.002 0.001 0.001 0.001 0.000

    10 0.003 0.005 0.004 0.003 0.002 0.002 0.001 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000 20 0.006 0.008 0.006 0.004 0.004 0.004 0.003 0.003 0.003 0.003 0.001 0.001 0.001 0.000 0.000 30 0.012 0.013 0.009 0.006 0.005 0.004 0.003 0.003 0.002 0.002 0.001 0.000 0.000 0.000 0.000 40 0.019 0.022 0.017 0.016 0.016 0.016 0.016 0.015 0.014 0.014 0.007 0.004 0.003 0.002 0.001 50 0.022 0.027 0.021 0.018 0.018 0.017 0.017 0.016 0.015 0.014 0.007 0.004 0.003 0.002 0.001 60 0.022 0.028 0.020 0.014 0.012 0.010 0.009 0.008 0.007 0.006 0.003 0.002 0.001 0.001 0.000 70 0.018 0.027 0.021 0.017 0.015 0.014 0.013 0.012 0.011 0.010 0.006 0.004 0.003 0.002 0.001 80 0.014 0.023 0.017 0.012 0.009 0.008 0.006 0.005 0.005 0.004 0.001 0.001 0.000 0.000 0.000 90 0.012 0.022 0.019 0.016 0.015 0.014 0.013 0.012 0.012 0.011 0.006 0.004 0.003 0.002 0.001

    100 0.012 0.024 0.019 0.014 0.011 0.009 0.007 0.006 0.005 0.005 0.002 0.001 0.000 0.000 0.000 110 0.018 0.037 0.032 0.026 0.023 0.020 0.019 0.017 0.016 0.015 0.008 0.005 0.004 0.003 0.001 120 0.029 0.057 0.046 0.034 0.026 0.020 0.017 0.014 0.012 0.011 0.005 0.003 0.002 0.001 0.000 130 0.045 0.093 0.080 0.066 0.058 0.052 0.047 0.043 0.040 0.037 0.019 0.011 0.008 0.006 0.002 140 0.065 0.132 0.110 0.087 0.072 0.062 0.055 0.049 0.045 0.041 0.020 0.012 0.008 0.006 0.002 150 0.091 0.183 0.148 0.111 0.087 0.072 0.061 0.053 0.047 0.042 0.019 0.010 0.007 0.005 0.002 160 0.128 0.252 0.206 0.159 0.131 0.113 0.101 0.091 0.084 0.077 0.041 0.026 0.019 0.014 0.006 170 0.186 0.349 0.268 0.188 0.137 0.105 0.084 0.069 0.059 0.051 0.020 0.012 0.008 0.006 0.003 180 0.278 0.507 0.397 0.294 0.233 0.196 0.171 0.152 0.138 0.127 0.067 0.044 0.032 0.026 0.013 190 0.394 0.685 0.518 0.366 0.273 0.214 0.175 0.147 0.126 0.110 0.043 0.024 0.016 0.012 0.005

    200 0.513 0.895 0.745 0.631 0.577 0.545 0.518 0.491 0.464 0.437 0.246 0.160 0.116 0.090 0.040 210 0.599 0.986 0.756 0.565 0.454 0.384 0.334 0.296 0.265 0.238 0.103 0.057 0.036 0.025 0.008

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    DIRECTION (DEGREES)

    DISTANCE (Meters) 100 200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 10000

    220 0.625 1.009 0.777 0.591 0.484 0.418 0.371 0.334 0.304 0.278 0.134 0.080 0.054 0.039 0.013 230 0.571 0.917 0.711 0.546 0.452 0.394 0.353 0.319 0.291 0.267 0.129 0.077 0.052 0.038 0.013 240 0.464 0.745 0.559 0.406 0.314 0.258 0.219 0.190 0.168 0.150 0.063 0.035 0.023 0.016 0.005 250 0.354 0.596 0.476 0.379 0.328 0.297 0.275 0.255 0.238 0.222 0.120 0.077 0.055 0.042 0.018 260 0.272 0.453 0.344 0.247 0.189 0.151 0.126 0.107 0.092 0.081 0.030 0.016 0.010 0.008 0.003 270 0.216 0.367 0.308 0.261 0.239 0.225 0.213 0.202 0.190 0.179 0.102 0.067 0.050 0.039 0.019 280 0.148 0.246 0.190 0.140 0.110 0.091 0.078 0.067 0.059 0.052 0.020 0.011 0.007 0.005 0.002 290 0.087 0.146 0.113 0.086 0.070 0.060 0.053 0.048 0.044 0.040 0.021 0.013 0.009 0.007 0.003 300 0.045 0.078 0.061 0.045 0.036 0.030 0.026 0.023 0.020 0.018 0.008 0.004 0.003 0.002 0.001 310 0.022 0.038 0.029 0.021 0.017 0.014 0.012 0.011 0.009 0.008 0.004 0.002 0.002 0.001 0.000 320 0.010 0.020 0.016 0.012 0.010 0.009 0.008 0.007 0.007 0.006 0.003 0.002 0.001 0.001 0.000

    330 0.005 0.010 0.008 0.006 0.005 0.004 0.003 0.003 0.002 0.002 0.001 0.000 0.000 0.000 0.000 340 0.003 0.007 0.006 0.005 0.004 0.004 0.003 0.003 0.003 0.002 0.001 0.001 0.001 0.000 0.000 350 0.003 0.006 0.005 0.003 0.003 0.002 0.002 0.001 0.001 0.001 0.000 0.000 0.000 0.000 0.000

    M/ T J A F ili P L d E i E i & C l S F b 2011

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    Figure 3.8 (A): Guassian Plume Model for PM:

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    Figure 3.8(B) Air Quality Contour for PM:

    M/s T J Agro Fertili ers P t Ltd En irocare Engineers & Cons ltant S rat Febr ar 2011

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    3.7 WATER ENVIRONMENT

    3.7.1 Design of Network for Water Sampling LocationsThe water quality status in the impact zone is assessed through a network of water quality sampling

    locations. The baseline studies for water environment include identification of specific parameters

    of the pollutants prior to implementation of the project. The Environmental Impact Assessment

    (EIA) study requires monitoring of baseline water quality during one season. Physico-chemical

    parameters have been analyzed to ascertain the baseline status of fresh water in the existing surfacewater and ground water bodies. Samples were collected once during the study period for winter

    season on December 2010 & February 2011.

    The baseline status of the water environment is assessed through a systematic water quality

    surveillance program, whic