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1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation www.GustoMSC.com

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Page 1: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

1

Author: Michiel Mol

Hogeschool AVANS

's-Hertogenbosch , 2010

Equipment for Offshore Wind Turbine Installation

www.GustoMSC.com

Page 2: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

2

Goal of Presentation

Brief introduction of GustoMSC

Introduction to Offshore Wind

Create a feeling for the scale and sizes

Position of GustoMSC in this market

Equipment for Offshore Wind Turbine Installation

Page 3: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Contents of Presentation

Introduction

Offshore Wind

Installation of Wind Turbine

GustoMSC Design & Construction

Developments in WTI Equipment

Equipment for Offshore Wind Turbine Installation

Page 4: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

4

History GustoMSC

1862 Start of Gusto shipyard (The Netherlands)

1977 Start of Marine Structure Consultants B.V. (Sliedrecht)

1978 Start of Gusto Engineering (Schiedam)

2003 Start of GustoMSC alliance

Page 5: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

SBM Offshore NV

GustoMSC (501)

SBM Group

Operations

Office / WW

(2141)SBM- Atlantia

(736)

Houston

Schiedam

Monaco

Total number of employees:

over 5100 representing 38 nationalities

SBM Malaysia

(280)

Kuala

Lumpur

SBM Offshore Group

Page 6: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Business approach

Exploration Construction Production

Jack-up

Semi-submersible

Vessel

SBM Offshore Group

Page 7: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Contents of Presentation

Introduction

Offshore Wind

Installation of Wind Turbine

GustoMSC Design & Construction

Developments in WTI Equipment

Equipment for Offshore Wind Turbine Installation

Page 8: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Offshore Wind

RePower 5 MW blade61.5 m

Power & size development

Page 9: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

9GE 3.6 MW

Offshore Wind

Page 10: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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North Sea Wind Farms

Page 11: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Projected Development

Data collected in February 2010 Source: EWEA, European Wind Energy Association, Pure Power, p.47

Annual wind power installations EU

(2000-2030)

Offshore Wind

2020

2010

Page 12: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

12

Contents of Presentation

Introduction

Offshore Wind

Installation of Wind Turbine

GustoMSC Design & Construction

Developments in WTI Equipment

Equipment for Offshore Wind Turbine Installation

Page 13: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

Present Installation Methods

This is the result of serious work

Page 14: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

Seajacks Kraken and Leviathan

JB-114

Stanislav Yudin

Buzzard and Vagant

Sea Worker

Goliath

Svanen

Present Installation Methods

Page 15: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Present Installation Methods

Hammering Monopiles

Vagant

Page 16: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Transition piece

Jack-up Wind

Photo’s courtesy Mammoet

Present Installation Methods

Page 17: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Transition piece (grouted)

Photo’s courtesy Mammoet

Present Installation Methods

Page 18: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Present Installation Methods

Steel tower (bumpers & guides?)

Photo courtesy Mammoet

Page 19: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Present Installation Methods

Nacelle

Page 20: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Present Installation Methods

Nacelle

Page 21: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Present Installation Methods

Nacelle installation

Vagant

Page 22: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Present Installation Methods

Page 23: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

23

Contents of Presentation

Introduction

Offshore Wind

Installation of Wind Turbine

GustoMSC Design & Construction

Developments in WTI Equipment

Equipment for Offshore Wind Turbine Installation

Page 24: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Film

GustoMSC WTI vessel

Page 25: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Basic Design Basic Design Class Approved package:

A. Arrangements of all relevant spaces

B. Hull Basic Construction Plans

C. Jacking System Basic Construction Plans

D. Marine Principle Diagrams

E. Key one line and short circuit calculations

F. Specifications and supporting calculations

Global Hull FEA

Design process

Page 26: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

Possible Tank tests if required

Design process

Page 27: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Jacking System

‘High speed double acting system’

Leg square 4 x4 m

Cylinder 700 mm

Rod 300 mm

GustoMSC Jack Up Technology

Performance

speed leg load

Leg handling 2 m/min -

Jacking 1 m/min 3750 ton

Holding - 7500 ton

Page 28: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Hydraulics by Bosch Rexroth

Hydraulic Cylinders

GustoMSC Jack Up Technology

Page 29: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

Leg construction

GustoMSC Jack Up Technology

Page 30: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

GustoMSC Cranes (for WTI)

Column Crane on pedestal

– GCC-500-HD

– GCC-550-ED

– GCC-850-HD

– GCC-1000-HD

Page 31: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

Boom assembly

GustoMSC Cranes (for WTI)

Page 32: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Crane tub section

GustoMSC Cranes (for WTI)

Page 33: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Winches & Slewing gear

GustoMSC Cranes (for WTI)

Page 34: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

Photo slides

Page 35: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

Photo slides

Page 36: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Contents of Presentation

Introduction

Offshore Wind

Installation of Wind Turbine

GustoMSC Design & Construction

Developments in WTI Equipment

Equipment for Offshore Wind Turbine Installation

Page 37: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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Courtesy:

NREL

Future development

Page 38: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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North Sea Wind Farms

300 nautical miles

UK Round 3 (planned 2020)

Page 39: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

GLC-800-ED Offshore Crane

New GLC design (5 are being built at present)

Lift capacity 800 ton

Water depth 40 - 45 m

Page 40: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

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CHALLENGES for installations:

cost reduction (€/kWh)

handling larger turbines

faster and safer installation

deeper water / future foundations

Future development

Page 41: Equipment for Offshore Wind Turbine Installation - KIVI1 Author: Michiel Mol Hogeschool AVANS 's-Hertogenbosch , 2010 Equipment for Offshore Wind Turbine Installation · 2015-11-12

Equipment for Offshore Wind Turbine Installation

Questions?