equipment mounting info _ data sheets

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DM_VAN/255235-00014/8097629.13 Appendix 2E – Equipment and Furniture

ATTACHMENT 2

EQUIPMENT DATA SHEETS


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BERCHTOLD

BERCHTOLD Corporation • 1950 Hanahan Road • Charleston, SC 29406800 243-5135 • Fax 843 569-6133 • www.berchtoldusa.com

© 2008 All Rights Reserved. Specifications are subject to change without notice. Customer order documents are definitive. 700000147 Rev. 01

Project:

(Ref. Chart on Last Page)

No. of Units

Contractor’s Summaryfor

CHROMOPHARE®

Multiple Surgical LightsThis summary dimensional and loading data must beused in conjunction with the detailed information in thChromophare Pre-Installation G uide for the specific li

model involved. Failure to include information from tPre-Installation G uide could result in a failure of the light to operata failure of the superstructure. Failure of the super structure could

damage the light or the building or cause injury to patients orpersonnel.

Many health care facilities order Chromopha re Surgical Lights for

several different rooms or areas. Each of these units may be

equipped differently. They may require different numbers of elec t

circuits, different numbers of low voltage cables, and different

numbers and kinds of wall mount plates. Be sure to chec k the

customer order doc uments for the spec ific requirements for your

installation.

Copies of the all BERCHTOLD Pre-Installation Guides and most othtechnical literature are available from our Web site

(www.berchtoldusa.com), by calling 800-243-5135, or by Faxing 84

569-6133.

BERCHTOLD Recommended Superstructure Construction Detail (Refer to Owner’s Structural Engineer Drawings)

Chromophare Multiple Surgical Lights

Standard

Weight

Lb (Kg)

Moment

Ft Lb (N•M)

399 (182) 1517 (2056)

Weights and Moments Design Specifications for Minimum Weights and Moments Design Specifications for Chromophare Multi

Surgical Light

Weight - Lb

(Kg)

Moment - Ft Lb

(N•M)

Single Light 155 (70) 392 (531)

Double Light 249 (113) 734 (995)

Triple Light 345 (157) 1102 (1494)

Flat Panel, Only 184 (84) 726 (984)

Single Light with FlatPanel

303 (138) 1149 (1557)

Double Light with Flat 399 (182) 1517 (2056)

Light Mounting Plate Detail

3/4” Conduit to AC Mains

1” Co nduit to Light

Wall C ontro l Box

1” Conduit to

(Optiona l) ChromoVision

Rem ote Ca me ra Co ntrol Box

Conduit

Plat e

Finished

Ceiling AC Powe r

Term inal Bloc k

(Flat Pane l)

Light Mounting

Plat e

(Bercht old Supp lied )

Light

Suspe nsion Flang e

Light Arm

WARNING

ALL OR'S SHOULD BE CONSIDERED AS FULLY INTEGRATED WITH

VIDEO, VOICE ACTIVATION AND DEVICE/INSTRUMENT CONTROL


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Contractor’s Summary for CHROMOPHARE® Multiple Surgical Light

EGEND:

A

L” Angle Superstructure

rackets: 4” x 4” x 12”

min. Four Required.

B

ipe to fit 6-5/8” ID hole

n Mtg. Plate

C

hromophare Mountinglate supplied by

erchtold, including

hreaded rods and nuts;

nstalled by contractor.

ee Detail below

D

L” Angle Support

races:

” x 3” x 0.25” min. Four

equired.

ottom of Chromophare

Mounting Plate must be

ush with the finished

eiling.

uperstructure Mounting

late: 0.5” x 12” x 15”

upplied by contrac tor.

ee detail in the Pre-

nstallation Guide Pg. 5.

G

xpansion Anchors

B y

B E R C H T O L D

B y

O t h e r s

(TYP)45° Min.

60 ° Max.

6 0 " ( 1 . 5 m ) M a x i m u m

Structural Concrete Sla b

Normal Weight:

f' c = 3000 PSI (20684 kPa)

5" (127mm)

Minimum Edge Distanc e

2"

(51mm)10"

(254mm)

(TYP)

2"

(50mm)

5 - ½ ” ( 1 4 0 m m )

M

i n i m u m

A

D

B

C

E

TYPTop & Bottom¼ ”

(6mm)

See Detail Figure 1

¼ ”(6mm)

¼ ”

(6mm)

Figure 2

2"

(51mm)

2"

(51mm)

8"

(203mm)

2"

(51mm)

Finished

Ceiling

G

Conduit Plate Installation

1. Select where on the mounting ring you want the conduit to terminate (any two adjacent nuts).2. Bac k the nuts (a) down the all-thread rods (B) away from the light mounting plate (C).

3. Insert the conduit plate (D) under the light mounting plate, and tighten the nuts.


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Contractor’s Summary for CHROMOPHARE® Multiple Surgical LightRoom Layout

Figure 4


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Contractor’s Summary for CHROMOPHARE® Multiple Surgical Light

Wall Control Box and Electrical SpecificationsA BERCHTOLD supplied wall control box is installed by the contractor. A wa ll control box can control up to three light heads. A contractor

supplied 4 x 4 J unction Box is required for each wall control box. The J unction box must be mounted directly behind the wall control box. Se

Illustration on the front page for detail.

Electrical SpecificationsWiring must be c omplete before installation of the light. Power must be able to be turned on to test the light after installation.

AC Wiring:• One 120VAC, 50/60 Hz power

supply line for each light

mounting

• Minimum 3-wire, 14 AWG, 600V• Eac h lamp d raws 2 Amps• Run through flexible conduit• Wires exit the c eiling at the

mounting ring and fall a

minimum of 18” below the

ceiling.

Conduit and Boxes• 4 x 4 Junction box required for each

light wa ll control

• Front of box flush with the wall

• Top of box 53” above finished floor• 1” conduit (with finish grommets at

each end) from junction box and

terminate a t conduit plate

• 2 X 4 Optional box for Camera

Control

General Notes On Conduit Requirements• All conduit is to be a minimum of 3/4”

(19mm) metallic U.N.O.

• Conduits are to be deburred, cleaned,

capped , and furnished with nylon pull rope.• Contrac tor is to provide cable protec tion

bushings on all boxes and c onduit stub-outs.

• Conduit stub-outs, junction boxes, and

outlets must be suitably labeled for

identification of circuits.

*Wallbox Dimensions are in millimeters

Soffits

The contrac tor needs to be aware of the CHROMO PHARE®soffit requirements while preparing the light superstructure and c eiling supports. Th

Chromophare soffit functions as a part of the electrica l enclosure system for the lighting system. They also provide an aesthetic finish above th

light arm. Soffits are installed by BERCHTOLD personnel after the contractor has made the electrica l connec tions to the light controls at the to

the drop tube. (See Chart to determine soffit.)

The contrac tor should ensure that ceiling opening for the light mounting superstructure does not exceed the diameter of the soffit. Also, no o

system’s components (such as air returns, PA speakers, sprinkler heads, room lights, etc ) are allowed within the soffit area.

Soffit Size (dia.OR. #

Ref. RoomLayout drawing

number

Unit Flat Panel Camera Voice Activation SK Box 18” 23”


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TELETOM®

PREINSTALLATION MANUAL

ALL OR'S SHOULD BE CONSIDERED AS FULLY

INTEGRATED WITH VIDEO, VOICE ACTIVATION AND

DEVICE/INSTRUMENT CONTROL


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MANUAL ORGANIZATION

SAFETY

700000007 Rev. 3

ii TELETOM® Pre-Installation Guide


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TELETOM® Pre-Installation Guide iii

MANUAL ORGANIZATION

This pre-installation manual contains five sections following this organizational information.

This manual organization section contains a Table of Contents listing that begins on page iv. This

listing can be used as an index to the manual. This section also contains important safety information

for the owner’s staff or contractor.

SECTION CONTENTS DESCRIPTION

Section 1—Introduction

Section 1 describes the TELETOM® Equipment Management System, including its physical and

functional specifications. This section also defines BERCHTOLD's and the owner’s pre-installation

responsibilities.

Section 2—Pre-Installation Structural Requirements

Section 2 describes the specific pre-installation structural requirements for each of the three

TELETOM® mounting systems:

General Superstructure design and construction recommendationsSingle Mount Equipment Management Systems

Single Mount Equipment Management Systems mounted with surgical lights or monitor

platforms

Tandem Mount Equipment Management Systems

Section 3—Pre-Installation Wiring Requirements

Section 3 describes the wiring components and the power supplies the owner must provide before the

equipment is installed.

Section 4—Pre-Installation Requirements for Medical Gas Risers

Section 4 describes the installation of the medical gas riser, which includes a provision for an airsupply for the optional pneumatic brake.

Section 5—Pre-Installation Requirements for Options and Accessories

Section 5 describes the pre-installation requirements for the optional features and equipment

available for the TELETOM® Equipment Management Systems:

TELEVAC® Smoke Evacuation System

Video equipment


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iv TELETOM® Pre-Installation Guide

CONTENTS

SECTION 1—INTRODUCTION.....................................................................................................................................1-1

DESCRIPTION............................................................................................................................................................1-1

PRE-INSTALLATION RESPONSIBILITIES ............................................................................................................1-2

BERCHTOLD RESPONSIBILITIES...................................................................................................................1-2

OWNER RESPONSIBILITIES............................................................................................................................1-3 STIFFNESS ..................................................................................................................................................1-3 SUPERSTRUCTURE DESIGN AND CONSTRUCTION RECOMMENDATIONS .................................1-4 WIRING........................................................................................................................................................1-4 MEDICAL (AND OTHER) GASES.............................................................................................................1-4 OPTIONAL TELEVAC

® SMOKE EVACUATION SYSTEM ...................................................................1-5

TESTING ......................................................................................................................................................1-5 STORAGE AND HANDLING....................................................................................................................................1-5

PRE-INSTALLATION COMPONENTS.............................................................................................................1-5

TELETOM® EQUIPMENT MANAGEMENT SYSTEM COMPONENTS........................................................1-6

SECTION 2—PRE-INSTALLATION STRUCTURAL REQUIREMENTS ...............................................................2-1

INTRODUCTION........................................................................................................................................................2-1

GENERAL SUPERSTRUCTURE DESIGN AND CONSTRUCTION RECOMMENDATIONS.............................2-1

GENERAL NOTES ON SUPERSTRUCTURE DESIGN ...................................................................................2-2

SINGLE MOUNT EQUIPMENT MANAGEMENT SYSTEMS................................................................................2-3

IDENTIFICATION ..............................................................................................................................................2-3

SUPERSTRUCTURE DESIGN LOADS.............................................................................................................2-3

TYPICAL DESIGN AND CONSTRUCTION FOR TELETOM®

SINGLE MOUNT SUPERSTRUCTURE............................................................................................................2-4

MOUNTING MATERIALS AND DETAILS......................................................................................................2-6

CEILING OPENING AND SOFFIT ENVELOPE...............................................................................................2-8

TANDEM MOUNT EQUIPMENT MANAGEMENT SYSTEMS ...........................................................................2-11

IDENTIFICATION ............................................................................................................................................2-11 SUPERSTRUCTURE DESIGN LOADS...........................................................................................................2-11

TYPICAL TANDEM MOUNT SUPERSTRUCTURE DESIGN AND CONSTRUCTION.............................2-11

MOUNTING MATERIALS AND DETAILS....................................................................................................2-12

CEILING OPENING AND SOFFIT ENVELOPE.............................................................................................2-15

SECTION 3—PRE-INSTALLATION WIRING REQUIREMENTS.........................................................................3-18

BERCHTOLD SUPPLIED ELECTRICAL COMPONENTS (STANDARD) ............................................................3-1

ELECTRICAL JUNCTION BOX ........................................................................................................................3-1

ELECTRICAL POWER OUTLETS ....................................................................................................................3-2

ADDITIONAL ELECTRICAL POWER SUPPLIES...........................................................................................3-3

OWNER PRE-INSTALLATION WIRING REQUIREMENTS (STANDARD) ........................................................3-3

WIRING RUNS....................................................................................................................................................3-3

ELECTRICAL JUNCTION BOX INSTALLATION ..........................................................................................3-3

WIRING CONNECTIONS ..................................................................................................................................3-5

HIGH VOLTAGE CONDUIT..............................................................................................................................3-5

LOW VOLTAGE ELECTRICAL REQUIREMENTS................................................................................................3-5

COMBINATION BOOM & LIGHT / FLAT PANEL 3-6


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TELETOM® Pre-Installation Guide v

SECTION 4—PRE-INSTALLATION REQUIREMENTS FOR MEDICAL GASES ................................................4-1

BERCHTOLD SUPPLIED MEDICAL GAS RISER ..................................................................................................4-1

PNEUMATIC BRAKE GAS SPECIFICATIONS.......................................................................................................4-1

OWNER PRE-INSTALLATION MEDICAL GAS RISER REQUIREMENTS .........................................................4-1

MEDICAL GAS PIPING .....................................................................................................................................4-2

MEDICAL GAS RISER INSTALLATION .........................................................................................................4-2 SECTION 5—PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES.........................5-2

TELEVAC® SMOKE EVACUATION SYSTEM .......................................................................................................5-2

BERCHTOLD SUPPLIED TELEVAC®

MOTOR...............................................................................................5-2

OWNER PRE-INSTALLATION TELEVAC® PRE-INSTALLATION REQUIREMENTS ..............................5-2

TELEVAC® VACUUM MOTOR INSTALLATION...................................................................................5-3

VIDEO EQUIPMENT .................................................................................................................................................5-4

OWNER PRE-INSTALLATION VIDEO REQUIREMENTS ............................................................................5-4


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vi TELETOM® Pre-Installation Guide

SAFETY

General

This manual uses special symbols to help alert you to important information:

This symbol identifies a WARNING. A warning indicates that the procedure in the following

text involves actions that could cause harm or death to an individual if certain precautions are

not taken. The warning text always provides specific information on what you must do to

avoid the risk.

CAUTION

This symbol identifies a CAUTION. A caution indicates that the procedure in the following

text involves actions that could cause damage to the equipment, including the failure to

operate. The caution text always provides specific information on what you must do to avoid

the risk.

This symbol identifies a NOTE. A note contains information that can help you perform the

procedure in the following text more effectively.

Warnings Used in this Manual

The following warnings are used in this manual. Since the procedures described in this manual will

be performed by the owner’s staff or a contractor hired by the owner, the owner has the

responsibility to ensure that these and other appropriate safety precautions are followed.

Loaded shipping pallets are heavy. They can cause injury to people or damage to the

equipment if not handled properly. Use proper lifting equipment and procedures.

Do not attach supplemental supports to the pipe. The supports will not constrain the rotational

forces when attached to the pipe. This could lead to a failure of the Equipment Management

System to operate as intended. Drifting of the Equipment Management System could result in

injury to personnel.

Live electrical circuits can cause injury or death. Lock out and tag out power supplies to

prevent work on live electrical circuits.


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TELETOM® Pre-Installation Guide vii

Cautions Used in this Manual

The following cautions are used in this manual. Since the procedures described in this manual will

be performed by the owner’s staff or a contractor hired by the owner, the owner has the

responsibility to ensure that these and other appropriate safety precautions are followed.

CAUTION

The owner or the owner’s contractor has the final responsibility for the strength and rigidity of

the superstructure. BERCHTOLD Corporation does not warrant or certify superstructure

designs. An inadequate superstructure will affect the ability of the TELETOM® unit to

perform in the manner intended. An inadequate superstructure design can also result in

damage to the equipment. Equipment warranty service charges related to an inadequate

superstructure design or installation are at the customer’s expense.

CAUTION

Store the TELETOM

®

Equipment Management System components out of the elements andaway from dust, debris, and moisture. Protect them from damage. Failure to protect the

components could lead to damage that will prevent proper installation and performance in

service.

CAUTION

Do not open the packages either before or after they are at the installation site (room). Special

lifts, clamps, and other tools are needed to unpack the TELETOM® Equipment Management

System and install it without damage. BERCHTOLD is not responsible for damage to the

equipment caused by improper handling by the owner or the owner’s contractor.

CAUTION

Orientation of the TELETOM® Tandem Mounting Plate is critical for installation and

operation. Refer to your layout drawings for the proper orientation.


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400/600 Series Anesthesia Boom


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TELETOM® Pre-Installation Guide 1-1

SECTION 1—INTRODUCTION

This manual provides information that a new TELETOM® Equipment Management System owner

needs in order to prepare the site for installation of the equipment. The manual defines

BERCHTOLD’s and the owner’s pre-installation responsibilities. It describes the pre-installation

requirements of both the basic equipment and the optional features and equipment that are available

for the TELETOM®

Equipment Management System.

DESCRIPTION

FIGURE 1-1 shows a typical TELETOM® Equipment Management System application.

FIGURE 1-1 TELETOM® Equipment Management System Featuring Dual Arms with Articulation

The TELETOM® Equipment Management System eliminates clutter and improves efficiency in

medical service environments by replacing multiple carts, cords, and cables with a convenient ceiling

mounted system. It is the primary platform for OR integration. Depending on the model selected,

TELETOM® Equipment Management Systems can provide multiple platforms to support and

position equipment and to provide delivery systems for electrical power and medical gases.


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1-2 TELETOM® Pre-Installation Guide

All TELETOM® Equipment Management Systems are ETL certified to UL 60601.

TELETOM® Equipment Management Systems will use one of the three ceiling mounting systems

described in this manual depending on the configuration. Installation of each of the following

models is described in this manual:

Single mount TELETOM

®

(see page 2-4)

Single mount TELETOM® models with integral CHROMOPHARE® Surgical Light orCHROMOVISION® Monitor Arm Mount (see page 2-5)

Tandem mount TELETOM® (see page 2-12)

PRE-INSTALLATION RESPONSIBILITIES

BERCHTOLD personnel install each TELETOM® Equipment Management System on ceiling

support superstructures designed and constructed by the owner.

Generally, the owner must design, supply, and install all components above the finished ceiling.

These components include the supporting superstructure as well as the electrical and medical gas

supply lines.

BERCHTOLD supplies the drawings, parts, and instructions that the new TELETOM® Equipment

Management System owner needs to complete their pre-installation responsibilities. We also

schedule our technicians to arrive to complete our installation activities based on the owner’s

commitment to have the area ready for these activities. If a return visit is required due to owner’s

failure to have the area adequately prepared, we reserve the right to bill the customer for the

additional travel costs and installation time at our normal service rates.

BERCHTOLD Responsibilities

BERCHTOLD Supplies the following components for pre-installation by the owner or the owner’s

contractor:

Owner’s configuration drawings

TELETOM® mounting plate (see pages 2-7, 2-9, 2-14, and 2-16)

Electrical junction box (to be installed on the mounting plate—see page 3-4)

Medical gas valve bridges (optional—see page 4-3)

TELEVAC® motor (optional—see page 5-3)

The superstructure described in this manual is based on a proven design and the materials specified

in this manual. Any deviations from this design or material selection should be considered only after

consultation with a structural engineer. BERCHTOLD cannot be responsible for the superstructure

design or the materials used.

If you have any questions regarding the information in this guide, call BERCHTOLD Technical

Services at 1-800-243-5135.


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Owner Responsibilities

If the TELETOM® Equipment Management System will be installed in an existing structure, any old

equipment or interfering structural elements must be removed to prevent interference with

installation activities.

CAUTION The owner or the owner’s contractor has the final responsibility for the strength and rigidity of






To function safely and effectively, the TELETOM® Equipment Management System must be

installed on a strong and rigid ceiling support. Thus, the TELETOM® Equipment Management

System requires a significant superstructure above the ceiling. An installed unit must support largeweights, moments, and meet stringent deflection criteria. We strongly recommend that the owner

consult a structural engineer prior to designing and installing the superstructure.

The owner or the owner’s consulting structural engineer must verify the following to assure a safe

and satisfactory installation:

The building structure is capable of supporting the loads involved. (See Table 2-1: SingleMount Weights and Moments on page 2-3, or Table 2-2: Tandem Mount TELETOM®

Weights and Moments on page 2-11).

The building structure is capable of supporting any additional loading required by local building codes.

All electrical and medical gas designs and installations meet all appropriate coderequirements.

Stiffness

In service, even a very small movement of the TELETOM® mounting plate out of the horizontal

plane may result in drift of the equipment. To prevent this, the BERCHTOLD supplied mounting

plate must be installed in a perfectly horizontal plane (± 0.1°) with the threaded rods pointing down.

The superstructure also must be rigid enough to prevent the mounting plate from rotating more than

0.1° when the specified design load is applied.

Superstructure Design and Construction Recommendations

Because the superstructure is the owner’s responsibility, the design and construction

recommendations describe only one of the many possible alternatives that can be used. Many

factors, such as building structure type (e.g., concrete, steel, brick), space available above the

finished ceiling, obstructions within the ceiling cavity, owner restrictions (e.g., welding within the

ceiling cavity), economics, and contractor preferences may require different approaches to the actual

design and installation of the TELETOM® Equipment Management System superstructure.


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A visual structural review should be requested and completed before the finished ceiling is installed.

Once the superstructure construction is completed, the owner or the owner’s contractor should

contact BERCHTOLD for a visual structural review. When the visual structural review is complete,the BERCHTOLD representative will provide the results to the customer. One of these results may

be a recommendation that a load simulation be conducted.

A load simulation is not a certification of the structure. Its purpose is to help the owner or the

owner’s contractor determine where the superstructure can be improved prior to installation of the

TELETOM® Equipment Management System.

If a load simulation is recommended, there will be an extra charge for each superstructure mounting

tested.

Wiring

The owner or the owner’s contractor must install the power lines between a mains supply and the

TELETOM® Equipment Management System. Refer to the owner’s configuration drawings(provided by BERCHTOLD) for the type and number of circuits required.

Wiring must be installed and power must be able to be turned on prior to installation of the

TELETOM® Equipment Management System.

After installation of the TELETOM® Equipment Management System is complete, the owner or the

owner’s contractor must make the final electrical connections to the equipment.

See Section 3 “ Pre-Installation Wiring Requirements” for wiring and circuit information.

Medical (and other) Gases

The owner or the owner’s contractor must install the BERCHTOLD supplied valve bridges on the

BERCHTOLD supplied mounting plate.

The owner or the owner’s contractor also must complete the connections to the TELETOM®

Equipment Management System for the medical gas and/or the pneumatic brake options.

Gas piping must be installed and piping must be pressurized, properly tested, and capped prior to

installation of the TELETOM® Equipment Management System.

See “ Pre-Installation Requirements for Medical Gases Riser ” in Section 4 for plumbing and

connection information.

Optional TELEVAC ® Smoke Evacuation System

The owner or the owner’s contractor must install the wiring between the TELETOM® Equipment

Management System and the TELEVAC®

motor. The owner or owner’s contractor also must installthe motor and any flexible tubing connected to the motor.

See “TELEVAC ® Smoke Evacuation System” in Section 5 for specific mounting, wiring, and other

connection information.


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Testing

The owner or the owner’s contractor must test and certify system components before installation of

the TELETOM® Equipment Management System will be scheduled. This testing and certification

must include the following items:

Superstructure

Electrical wiringMedical and pneumatic gas supply

STORAGE AND HANDLING

Pre-Installation Components

BERCHTOLD ships the mounting plate and the associated electrical junction box with field wirable

terminal blocks in advance of the other TELETOM® Equipment Management System components.

We also ship the valve bridges in advance of the other TELETOM® Equipment Management System

components if the medical gas option was ordered. These items may be in separate packages or

shipments; the valve bridge, especially, must be constructed with fittings for the gases specified prior

to shipment. Deliver these pre-installation components to the superstructure construction crew as

soon as they are received.

TELETOM® Equipment Management System Components

Loaded shipping pallets are heavy. They can cause injury to people or damage to the

equipment if not handled properly. Use proper lifting equipment and procedures.

CAUTION

Store the TELETOM

®

Equipment Management System components out of the elements andaway from dust, debris, and excess moisture. Protect them from damage. Failure to protect

the components could lead to damage that will prevent proper installation and performance in

service.

BERCHTOLD ships TELETOM® Equipment Management System components via LTL truck or

moving van on a pallet with a plastic covering. The equipment and its packaging weigh more than

500 pounds. Handle and store the equipment properly to avoid injury to personnel or damage to the

components.

CAUTION

Do not open the packages either before or after they are at the installation site (room). Speciallifts, clamps, and other tools are needed to unpack the TELETOM® Equipment Management

System and install it without damage. BERCHTOLD is not responsible for damage to the

equipment caused by improper handling by the owner or the owner’s contractor.

The owner is responsible for unloading the equipment from the delivery truck and moving the

equipment, in its shipping packages, to a secure on-site storage area. The shipping containers should

not be opened or emptied by the owner’s personnel or by the contractor’s personnel. The Berchtold


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installer will bring special lifts, clamps, and other tools needed to handle and install the equipment

without damage.

If it is necessary to store the equipment between the time it is received and the time it is installed, the

customer is responsible for moving it to and from storage and for protecting it from damage while in

storage.


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SECTION 2

PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

700000007 Rev. 3


SECTION 2—PRE-INSTALLATION STRUCTURAL REQUIREMENTS

INTRODUCTION

This section describes the superstructure recommended for TELETOM® Equipment Management

Systems. Typical TELETOM® Equipment Management System configurations are described: Single

Mount, Light and Monitor Arm Mount, and Tandem Mount. A discussion of the pre-installation

requirements (i.e., wiring) common to all mounting systems follows in sections 3, 4, and 5.

The superstructures described are based on proven designs and the materials specified. Any

deviations from these designs or material selections should be considered only after consultation with

a structural engineer. BERCHTOLD cannot be responsible for the superstructure designs or the

materials used.

If you have any questions regarding the pre-installation requirements for any TELETOM®

Equipment Management System, call BERCHTOLD Technical Services at 1-800-243-5135.

In addition to the following superstructure design and construction recommendations, Unistrut

Construction (800-468-9510).offers a structure they have specifically designed and tested to meet the

moment loading, deflection & rotation requirements of our exclusive design criteria:

• The "UBS-2" design incorporates a number of very specific structural attributes & is only

available from Unistrut Construction's corporate office in Chicago, IL. (800-468-9510).

• When considering this type of structure, contact Berchtold Corporation technical services at

800-243-5135 x2 to obtain information on this exclusive design, when calling reference the

"UBS-2”.

GENERAL SUPERSTRUCTURE DESIGN AND CONSTRUCTION RECOMMENDATIONS

These design and construction recommendations describe only one of the many possible alternatives

that can be used. Many factors, such as building structure type (e.g., concrete, steel, brick), space

available above the finished ceiling, obstructions within the ceiling cavity, owner restrictions (e.g.,

welding within the ceiling cavity), economics, and contractor preferences may require differentapproaches to the actual design and installation of the TELETOM® Equipment Management System

superstructure.

The following points describe items that successful superstructures tend to have in common.

1. The superstructure connects directly to the building structure with supplemental beammembers.

Any supplemental beams (sometimes called spreader beams or kickers) must be very rigid to

restrain rotation of the mounting plate.

2. A single stiff element, such as a 6-inch pipe, connects the superstructure to the mounting plate.

a. Bending of the mounting plate and deformations of small members and connectors willcontribute to mounting plate rotation.

b. Use stiffening elements on the mounting plate if a large central pipe is not used.

c. Do not connect supplemental beams to the structural pipe; connect supplemental beams

only to the mounting plate.

3. Rigid component connections.


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700000007 Rev. 3


a. When loaded, clip angles and plates deform, and bolts elongate. These movements produce deflection within the system that must be accounted for.

b. The use of rigid clip angles and plates, and the loading of bolts in shear (rather thantension) can minimize deformations.

4. Welded component connections.

a. Welding eliminates clip angle deformation, bolt elongation, bolt slip within the boltholes, and the potential for improper bolt tightening.

b. Properly tightened bolts and rigid connections minimize deformations.

General Notes on Superstructure Design

The following information was extracted from the General Notes included with the Professional

Engineer’s Certification of the TELETOM® superstructure design described in this manual. The

owner’s structural engineering consultant should provide similar site-specific information for the

construction crew or contractor.

1. The engineer of record is to design and verify the structure and/or existing support tracks tosupport the indicated loads.

2. Horizontal forces and moments may occur in any direction, acting at the top of the mounting plate.

3. Materials:

a. Plates and shapes: ASTM A36

b. Aluminum plates: 6061-T6

c. Pipe: ASTM A53, Type E or S, Grade B

d. Tube: ASTM 500, Grade B

e. Bolts: ASTM A307, Grade Cf. Welding: E70XX electrodes

4. Expansion Anchors: HILTI KB-II (ICBO 4627), carbon steel

a. Test 50% of the anchors at 2000 pounds (907 kg) tension, or 50 ft lb (68 N•m) torque perCBC 1925A.3.5.

b. Installed anchors must meet the following criteria:

i. Hydraulic Ram Method:

The anchor should have no observable movement at the applicable test load. For

wedge and sleeve type anchors, a practical way to determine observable movement is

that the washer under the nut becomes loose.

ii. Torque Wrench Method (Wedge or Sleeve Type):

The applicable test torque must be reached within one-half (1/2) turn of the nut.

c. Testing should occur no sooner than 24 hours after installation of the anchors.

d. If any anchor fails testing, test all anchors until 20 consecutive anchors pass, then resumethe initial testing frequency.


29/378

SECTION 2


700000007 Rev. 3


e. Test equipment is to be calibrated by an approved testing laboratory in accordance withstandard recognized procedures.

SINGLE MOUNT EQUIPMENT MANAGEMENT SYSTEMS (TS)

CAUTION

The owner or the owner’s contractor has the final responsibility for the strength and rigidity of






Refer to “Owner Responsibilities” on page 1-3 for a description of the owner’s design and

construction responsibilities.

Identification

TELETOM® single mount units are identified by a 500-series or 700-series model number and a TS

prefix. TELETOM® units with integrated light(s) or monitor arms have a TC prefix.

The 500 Series units have zero, one, or two fixed arms. The 700 Series models have either one

articulating arm or one fixed arm above one articulating arm

Superstructure Design Loads

Table 2-1 shows the weight and moment for TELETOM® single mount Equipment Management

Systems. The data shown are for the heaviest unit and the highest rotational moment. Designing for

the heaviest model with the highest torque will provide adequate support for the heaviest unit, butwill not significantly add to the cost of the installation of the lightest unit. This design margin also

increases flexibility for future product upgrades.

The installed weights and moments shown in Table 2-1 include both the weight of the TELETOM ®

components and the maximum equipment load.

Table 2-1. Single Mount TELETOM® Weights and Moments

Static Standard

Weight

Lb (Kg)

Moment

Ft Lb (N•M)

801 (363) 4071 (5520)

The superstructure must be strong enough to support the weight and rigid enough to constrain

rotation to less than 0.1° at the mounting plate.


30/378

SECTION 2


700000007 Rev. 3


Typical Design and Construction for TELETOM® Single Mount Superstructure

FIGURE 2-1 shows the design and the construction materials recommended for a successful

TELETOM® Equipment Management System single mount Installation. Other constructions are

possible. However, the use of other designs and construction materials should be considered only

after consultation with a structural engineer.

FIGURE 2-1 Recommended TELETOM® Single Mount Superstructure

Design and Construction Materials

A D

B

C

1 2 - 3 / 1 6 ”

( 3 1 0 mm )

S e eF i g ur e2 - 3

T E L E V A C ®

S m ok e

E v a c u a t i on

S y s t em

( S e e S e c t i on 5 )

S t r u c t ur al C on c r e t e S l a b

N or m al W ei gh t

ƒ c = 3 0 0 0 P S I ( 2 0 6 8 4 k P a )

T Y P

T Y P

¼”

6 mm

5 ”

( 1 2 7 mm )

⁄ ₁

₆ ” ( 8 mm )

⁄ ₁

₆ ” ( 8 mm )

⁄ ₁ ₆ ”

( 8 mm )

E S e eF i g ur e2 - 5 f or C ei l i n g

O p eni n g C l e ar an c ef or E

l e c t r i c al

an d M e d i c al G a s O p t i on s

S of f i t E nv el o p e ( F i g ur e2 - 6 )

~2 3 .2 5 ” S q u ar eX ~ 6 ” D e e p

( 5 9 0 mm S q u ar eX 1 5 0 mmD e

e p )

F i ni s h e d

C ei l i n g

60” (1.5mm) Maximum

5-½ (140mm)

Minimum

4 5 º Mi n.

6 0 º M ax.

T E L E V A C ®

H o s e t o

T E L E T OM®

M ax .L en g t h

1 0 ’ ( 3 m )

S e eF i g ur e2 -4

F

¼”

6 mm

5 ” ( 1 2 7 mm )

Mi ni m umE d

g eDi s t an c e

( T Y P

T

o p & B o t t om )

S e e

F i g ur e2 - 3

2 ”

( 5 1 mm )

1 6 ”

( 4 0 6 m

m )

2 ”

( 5 1 mm )

8 ”

( 2 0 3 mm )

2 ”

( 5 1 mm )

2 ”

( 5 1 mm )


31/378

SECTION 2


700000007 Rev. 3



installation of a TELETOM® Equipment Management System with lights and monitor arms installed.

Other constructions are possible. However, the use of other designs and construction materials

should be considered only after consultation with a structural engineer.

FIGURE 2-2 Recommended Super Structure Design and Construction Materials forTELETOM® Units with Light(s) or Monitor Arm(s)

1 2 - 3 / 1 6 ”

( 3 1 0 m m )

⁄ ₁ ₆ ” ( 8 m m )

S

o f f i t E n v e l o p e ( F i g u r e 2 - 6 )

~ 2 3 ” S q u a r e X ~ 6 ” D e e p

( 5

8 4 m m S q u a r e X 1 5 0 m m D e e p )

A

D

B

C

S e e F i g u r e 2 - 3

T E L E V A

C ®

S m o k e

E v a c u a t

i o n

S y s t e m

( S e e S e c t i o n 5 )

S t r u c t u r a l C

o n c r e t e S l a b

N o r m a l W e i g h t

ƒ c = 3 0 0 0 P

S I ( 2 0 6 8 4 k P a )

T Y P

T Y P

¼ ” 6

m m

5 ”

( 1 2 7 m m )

⁄ ₁ ₆ ” ( 8 m m )

⁄ ₁ ₆ ”

( 8 m m )

E S e e F i g u r e 2 - 5 f o r C e i l i n g O p e n i n g

C l e a r a n c e f o r E l e c t r i c a l a n d

M e d i c a l G a s O p t i o n s

F i n i s h e d

C e i l i n g

5-½ (140mm)

Minimum

4 5 º

M i n .

6 0 º

M a x .

T E

L E V A C ®

H o

s e t o

T E

L E T O M ®

M a x . L e n g t h 1 0 ’

( 3 m )

S e e F i g

u r e 2 - 4

F

¼ ”

6 m m

5 ” ( 1 2 7 m m )

M i n i m u m E d g e D i s t a n c e

( T Y P

T o p & B o t t o m )

S e e F i g u r e 2 - 3

60” (1.5mm) Maximum

2 ”

( 5 1 m m )

2 ”

( 5 1 m m )

2 ”

( 5 1 m m )

2 ”

( 5 1 m m )

1 6 ”

( 4 0 6 m m )

8 ”

( 2 0 3 m m )

2 ½ ”

( 6 4 m m )


32/378

SECTION 2


700000007 Rev. 3


Mounting Materials and Details

The following information describes the materials used and provides important details on installation

techniques and processes.

See “General Notes on Superstructure Design” on page 2-2 for materials specifications and testing

recommendations.

A. L-angle Superstructure Brackets (4 required)

4” x 4” x 3/8” X 12” (102mm x 102mm x 10mm x 305mm) long with two Ø1/2” x 4”

(Ø13mm x 102mm) embedded expansion anchors

Leave 5” (127mm) from the center of each mounting bolt clear for wrenching.

B. Standard pipe Ø6” (Ø152mm)

1. The pipe must be welded to the BERCHTOLD supplied TELETOM® mounting plate (C)

and to the owner supplied superstructure mounting plate (F).

Do not attach supplemental supports to the pipe. The supports will not constrain the rotational

forces when attached to the pipe. This could lead to a failure of the Equipment Management



2. Do not attach any supplemental supports to the pipe. The supports will not constrain the

rotational force when attached to the pipe.

Refer to FIGURE 2-3 for important details on the support of the TELETOM ® mounting plate.

C. TELETOM® Mounting Plate (Supplied by BERCHTOLD, and installed by the owner or the

owner’s contractor)

1” x 15” x 15” (25mm x 381mm x 381mm) with six Ø7/8” (Ø22mm) threaded rods spaced in

a 10” (252mm) bolt circle

D. L-angle Support Braces (4 required)

3” x 3” x 1/4” (76mm x 76mm x 6mm)

1. BERCHTOLD recommends that the L-angle support braces be welded to both thesuperstructure brackets (A-FIGURE 2-1 or FIGURE 2-2) and to the TELETOM®

mounting plate (C).

2. Support braces (D) must be welded to the TELETOM® mounting plate (C).

3. Support braces or kickers must be attached only at the corners, and they must be at 90°

angles to one another (see FIGURE 2-3).


33/378

SECTION 2


700000007 Rev. 3


FIGURE 2-3 TELETOM® Mounting Plate and Support Attachments

4. The installed TELETOM® mounting plate must be level to within 0.1°.

E. The bottom of the TELETOM® mounting plate (C) must be installed as shown in FIGURE 2-

1 or FIGURE 2-2

For typical single mount installations as shown in FIGURE 2-1, the bottom of theTELETOM® mounting plate must be flush with the bottom of the finished ceiling

For single mount installations with light(s) or monitor arms shown in FIGURE 2-2, the

bottom of the TELETOM® mounting plate must be 2-1/2” (64mm) above the underside

of the finished ceiling.

NoNo

90°

90°1/4”(6mm)

12-3/16”(310mm)

Legend: A= 15” (381mm)B= 12.2” (310mm)C= 8.27” (210mm)D= 1.37” (35mm)

E= 3.37” (85.7mm)F= 3.48” (88.5mm)G= 0.75” (19mm)H= 8.58” (218mm)J= 8” (204mm)K= 6.77”Ø (172mm Ø)L= 60°M= 6.5” (165mm)N= 0.5” (12.7mm)P= 10”Ø (252mm Ø) B.C.R= .906”Ø (23mm Ø)S= .875”Ø (22.2mm Ø)

Threaded Rod


34/378

SECTION 2


700000007 Rev. 3


F. Base plate (see FIGURE 2-4)

1/2” x 20” x 20” (13mm x 406mm x 406mm) with four Ø1/2” x 4” (Ø13mm x 102mm)

embedded expansion anchors

2(51mm)

16(406mm)

2(51mm)

( 5 1 m m )

2 ”

( 5 1 m m )

1 6 ”

( 4 0 6 m m )

Ø1/2”(13mm)

7000000005_012a

Note:Thickess = 1/2” (13mm)

FIGURE 2-4 Typical Superstructure Base Plate

Ceiling Opening and Soffit Envelope

The TELETOM® Equipment Management System owner or the owner’s contractor must ensure that

the ceiling opening will accommodate the mounting plate and any and all accessories installed on it.

FIGURE 2-5 shows the dimensions of various combinations of optional components that might beinvolved. Consult the customer drawings to determine which accessories will be included with your

unit.

Customers typically order multiple TELETOM ® Equipment Management Systems to be installed in

different rooms/areas for different purposes. Each of these booms may be equipped differently and,

thus, require different numbers and types of optional components. It is important that the mounting

requirements for each different installation be evaluated individually.


35/378

SECTION 2


700000007 Rev. 3


FIGURE 2-5

TELETOM

®

Equipment Management System Mounting Plate andAccessory Dimensional Information

BERCHTOLD provides a soffit cover to provide a finished look at the ceiling above the

TELETOM® Equipment Management System. The soffit is 23.25” square and, thus, will cover an

envelope approximately 6” (160mm) outside of each edge of the mounting plate (FIGURE 2-6).

020904-02_1

18.7”

(475mm)

NOTE:

Screws, bolts,

washers, nuts,

etc. required to

mount

BERCHTOLD

supplied J-

boxes and gas

valves are

included in pre-

installation

deliveries

Finished Ceiling

Single Mounts

Finished Ceiling Single

Mounts with Lights or

Monitor Arms

1/4”

(8mm)

Threaded

Rod

1”

(25mm)

9.1”

(232mm)1.4”

(40mm)

1 7 ”

( 4

3 2 m m )

4.75”

(121mm)

Alternative (or

Additional)

Mounting

Location forElectrical

Junction Box

1 6 ”

( 4 0 6 m m )

8 ”

( 2 0 3 m m )

1 4 ”

( 3 5 6 m m )

5 ”

( 1 2 7 m m

)

1 ”

( 2 5 m m )

3 ”

( 7 6 m

m ) 8 ”

( 2 0 3 mm )

2 . 5 ”

( 6 4 mm ) 5

”

1 2 7 mm )


36/378

SECTION 2


700000007 Rev. 3


FIGURE 2-6 TELETOM® Equipment Management System Soffit Envelope

The owner or the owner’s contractor should take care not to include any non-Equipment

Management System equipment or systems within the soffit envelope.

Finished Ceiling and

Soffit Envelope for

Single Mounts with

Lights or Monitor Arm(Dotted Lines)

18”

(457mm)

Finished Ceiling and

Soffit Envelope for

Single Mounts

(Solid Lines)

1/4”

(8mm)

Soffit Envelope

23.25” (590mm) Square Additional or

Alternative

Mounting

Location for

Electrical

Junction Box

020904-01_1

1 6 ”

( 4 0 6 m m )

1 7 ”

( 4 3 2 m m )

5 ”

( 1 2 8 m m )

2 . 5 ”

( 6 4 m m )

2 . 5 ”

( 6 4 m m )

~ 6 ”

( ~1 5 0 mm )

~ 6 ”

( ~1 5 0 mm )


37/378

SECTION 2


700000007 Rev. 3


A pre-installation inspection (before the finished ceiling is installed) may help detect interference

potentials while they can be most easily resolved.

TANDEM MOUNT EQUIPMENT MANAGEMENT SYSTEMS (TT OR TB)

CAUTION The owner or the owner’s contractor has the final responsibility for the strength and rigidity of






Refer to “Owner Responsibilities” on page 1-3 for a description of the owner’s design and

construction responsibilities.

Identification

TELETOM® tandem mount units are identified by a 500 or 700 series model number with at TT or

TB prefix.

Superstructure Design Loads

Table 2-2 shows the weight and moment for TELETOM® tandem mount Equipment Management

Systems. The data shown are for the heaviest unit and the highest rotational moment. Designing for

the heaviest model with the highest torque will provide adequate support for the heaviest unit, but

will not significantly add to the cost of the installation of the lightest unit. This design margin also

increases flexibility for future product upgrades.

The installed weights and moments shown in Table 2-2 include the weight of the TELETOM ® , any

CHROMOPHARE ® or monitor arm components, and the maximum equipment load.

Table 2-2. Tandem Mount TELETOM® Weights and Moments

Standard

Weight

Lb (Kg)

Moment

Ft Lb (N•M)

1108 (503) 6240 (8460)

The superstructure must be strong enough to support the weight and rigid enough to constrain

rotation to less than 0.1° at the mounting plate.

Typical Tandem Mount Superstructure Design and Construction


TELETOM® Equipment Management System tandem mount Installation. Other constructions are


38/378

SECTION 2


700000007 Rev. 3


possible. However, the use of other designs and construction materials should be considered only

after consultation with a structural engineer.

FIGURE 2-7 Recommended TELETOM® Tandem Mount SuperstructureDesign and Construction Materials

Mounting Materials and Details

The following information describes the materials used and provides important details on installation

techniques and processes.

F


A 4 5 ° Mi n.

6 0 ° M ax .

E

D B C

F



C

T E L E V A C ®

S m ok e

E

v a c u a t i on

S y s t em

( S e

e S e c t i on 5 )

®

T E L E V A C ®

H o s e t o

T E L E T OM®

M ax.L en g t h

1 0 ’ ( 3 m ) .

S e eF i g ur e2 -1 0 f or C ei l i n g

O p eni n g C l e ar an c ef or

E l e c t r i c al an d M e d i c al G a s

O p t i on s

C h e c k C u s t om er Dr awi n g

f or C r i t i c al Or i en t a t i on

I nf or m a t i on

S of f i t E nv el o p e ( F i g ur e2 -1 1 )

~2 5 . 5 ” S q u ar eX ~ 6 ” D e e p

( ~ 6 5 0 mm S q u ar eX ~1 5 0 mmD e e p )

F i ni s h e d

C ei l i n g


39/378

SECTION 2


700000007 Rev. 3


See “General Notes on Superstructure Design” on page 2-2 for materials specifications andtesting recommendations.

A. L-angle Superstructure Brackets (4 required)

4” x 4” x 3/8” X 12” (102mm x 102mm x 10mm x 305mm) long with two Ø5/8” x 4”

(Ø16mm x 102mm) embedded expansion anchors

Leave 5” (127mm) from the center of each mounting bolt clear for wrenching.

B. Standard pipe Ø6” (Ø152mm)

1. The pipe must be welded to the BERCHTOLD supplied TELETOM® mounting plate (C)

and to the owner supplier superstructure top plate (F).

Do not attach supplemental supports to the pipe. The supports will not constrain the rotationalforces when attached to the pipe. This could lead to a failure of the Equipment Management



2. Do not attach any supplemental supports to the pipe. The supports will not constrain the

rotational force when attached to the pipe.

Refer to FIGURE 2-8 for important details on the support of the TELETOM ® mounting plate.

CAUTION Orientation of the TELETOM® Tandem Mounting Plate is critical for installation and

operation. Refer to your layout drawings for the proper orientation.

C. TELETOM® Tandem Mounting Plate (Supplied by BERCHTOLD, and installed by the

owner or the owner’s contractor).

1” x approximately Ø22-7/8” (25mm x approximately Ø580mm) with twelve 7/8” (22mm)

threaded rods in two Ø 10” (Ø 252mm) bolt circles (6 rods per circle—see FIGURE 2-8).

D. L-angle Support Braces (4 required)

4” x 4” x 3/8” (102mm x 102mm x 10mm)

1. BERCHTOLD recommends that the L-angle support braces be welded to both the

superstructure brackets (A-FIGURE 2-8) and to the mounting plate (C).

2. Support braces (D) must be welded to the mounting plate (C).

3. Support braces must be attached near the support pipes, and they must be at 30° angles to

a centerline drawn through both pipe mount locations on the plate (see FIGURE 2-8).


40/378

SECTION 2


700000007 Rev. 3


AB C

D

EF

GH

J

K

L

MN

FIGURE 2-8 TELETOM® Tandem Mounting Plate and Support Attachments

4. The installed TELETOM® mounting plate must be level to within ± 0.1°.

E. The bottom of the TELETOM® mounting plate (C-FIGURE 2-7) must be flush with finished

ceiling.

F. Superstructure base plate furnished by the owner (see FIGURE 2-9)

1/2” x 20” x 30” (13mm x 508mm x 762mm) with six Ø1/2” x 6” (Ø13mm x 152mm)

embedded expansion anchors.

Yes

Legend:

A = 5.6” (142mm)B= 7.67” (195mm)

C = 8.58” (218mm)

D = Ø 10” (Ø 252mm) B.CE = 6.69“ (170mm)F = Ø .75” (Ø 19.4mm) with all thread

rods and bolts installed.G = Ø .25” (Ø 6.35mm)

H = 3.15” (80.5mm)J = 6.5” (165mm)

K = Ø .91” (Ø 23mm)L = Ø 6.77” (Ø 172mm)

M = Ø 22.83” (Ø 580mm)Mounting Plate Envelope

N = Ø 18.50” (Ø 470mm) B.C.

¼(6mm)

30° (Typical)

No

No


41/378

SECTION 2


700000007 Rev. 3


7000000005_007b

20”(508MM)

Ø 0.625”(16mm)

11.18”(284mm)

30”(762mm)

8”204mm

8”204mm

8”(203mm)

5.59”(142mm)

8”(203mm)

5.59”(142mm)

FIGURE 2-9 Typical Tandem Superstructure Base Plate

Ceiling Opening and Soffit Envelope

The TELETOM® Equipment Management System owner or the owner’s contractor must ensure that

the ceiling opening will accommodate the tandem mounting plate and any and all accessories

installed on it. FIGURE 2-10 shows the dimensions of various combinations of optional components

that might be involved. Consult the customer drawings to determine which accessories will be

included with your unit.

Customers typically order multiple TELETOM ® Equipment Management Systems to be installed in

different rooms/areas for different purposes. Each of these booms may be equipped differently and,

thus, require different numbers and types of optional components. It is important that the mounting

requirements for each different installation be evaluated individually.


42/378

SECTION 2


700000007 Rev. 3


FIGURE 2-10 TELETOM® Tandem Mount Equipment Management System Mounting Plate

and Accessory Dimensional Information

BERCHTOLD provides a soffit cover to provide a finished look at the ceiling above the

TELETOM

®

Equipment Management System. The soffit is 23.5” (600mm) square and, thus, willcover an envelope approximately 2.75” (70mm) outside the perimeter of the mounting plate

(FIGURE 2-11).


43/378

SECTION 2


700000007 Rev. 3


FIGURE 2-11 TELETOM® Tandem Mount Equipment Management

System Soffit Envelope

The owner or the owner’s contractor should take care not to include any non-Equipment

Management System equipment or systems within the soffit envelope. This includes:

Lighting fixturesHVAC delivery weirs

Air return grills

Sprinkler system heads

Speakers

Fire/smoke detector sensors

A pre-installation inspection (before the finished ceiling is installed) may help detect potential

interference while it can be most easily resolved.

Finished

Ceiling

021604-01_1

SoffitEnvelope

SoffitEnvelope

2 5 . 5 ”

( 6 5 0 mm )

2 2 . 8 ”

( 5 8 0 mm )

0.7”

(18mm)

3 ”

( 7 6 mm

)

5 ”

( 1 2 7 mm )

8 ”

2 0 3 mm


44/378

SECTION 2


700000007 Rev. 3


THIS PAGE INTENTIONALLY BLANK


45/378

SECTION 3


700000007 Rev. 3


SECTION 3—PRE-INSTALLATION WIRING REQUIREMENTS

This section describes the wiring and electrical components used in a standard TELETOM®

Equipment Management System installation. Optional equipment and accessories have additional

electrical capacity and pre-installation requirements. These additional requirements are described

under the individual options and accessories in Section 5 of this manual.

Refer to the order specifications to determine the TELETOM ® electrical components and options

supplied for your unit(s).

BERCHTOLD SUPPLIED ELECTRICAL COMPONENTS (STANDARD)

BERCHTOLD supplies an electrical junction box for installation on the TELETOM® mounting plate.

Each TELETOM® Equipment Management System may also include one or more power outlets.

Refer to the owner’s configuration drawings (provided by BERCHTOLD) for the type and quantity

of circuits required.

Electrical Junction Box

BERCHTOLD supplies the electrical junction box that must be used for the TELETOM® installation.

The junction box includes field wirable terminal blocks for up to six circuits. It also has a built in

grounding stud (FIGURE 3-1).

The mounting plate has through holes to accept the junction box mounting screws at the correct

position. The junction box will be sent prior to the shipment of the TELETOM® unit. The box may

arrive with the TELETOM® mounting plate or as a separate delivery.


46/378

SECTION 3


700000007 Rev. 3


Ground Stud

4”(102 mm)

8”(203 mm)

8 ”

( 2 0 3 m m )

1 . 2

5 ”

( 3 2 m m )

6.5”(165 mm)2”

(51 mm)

Terminal Blocks

0.75”(19 mm)

020204-02_1

1/4-20 x 1-1/2”Socket Head

ScrewMounting

InstallationBracket

3 ”

( 7 6 m m )

3 . 7

5 ”

( 9 5 m m )

0.25”

(6mm)

Knock Outs

Included on All Four Sides

1 2 A 1 2 B 1 2 C 1 2 D 1 2 E 1 2 F

FIGURE 3-1 TELETOM® Junction Box

Electrical Power Outlets

The TELETOM® Equipment Management System service column may carry multiple hospital grade

receptacles. Standard receptacles are rated at 20 Amps, but other ratings can be supplied if specified.

Receptacles are wired together in groups. There are a maximum of 3 receptacles per circuit and a

maximum of 6 circuits per Equipment Management System.

When the maximum number of circuits is ordered, two junction boxes are required to handle the

house-to-boom wiring connections. When a more standard three or four circuits (for up to 12

outlets), only one junction box is required.

Power for the receptacles is provided by UL approved 12 AWG, type XHHW, 3-wire cables inside

the boom. Each group of three receptacles requires a separate 120 VAC, 50/60 Hz power supply

line.


47/378

SECTION 3


700000007 Rev. 3


Additional Electrical Power Supplies

TELETOM® Equipment Management System shelves can include two simplex receptacles per shelf.

Up to three shelves on a single boom can include outlets (for a total of 6 shelving outlets). All of the

shelf outlets are powered from a single 20 Amp, 120VAC, 50/60Hz supply on a single, dedicated

circuit.

TELETOM® model 520 and all 700 series models include an electronic brake and/or an integral

motor, which requires a single separate 120 VAC, 50/60 Hz power supply line capable of supplying

8.3 Amps.

The TELEVAC® Smoke Evacuation System, if ordered, requires a separate 12 Amp, 120 VAC,

50/60Hz power supply. However, this power supply is routed directly to the TELEVAC® motor; it

does not go through the junction box installed on the TELETOM® Equipment Management System

mounting plate.

Each option or accessory may require a separate power supply line. Refer to the owner’s

configuration drawings (provided by BERCHTOLD) for the type and quantity of circuits required.

OWNER PRE-INSTALLATION WIRING REQUIREMENTS (STANDARD)

The owner must supply power to the TELETOM®:

1. Power must be 120 VAC 56/60 Hz from a dedicated source.

2. The owner or the owner’s contractor must complete all wiring and conduit runs before theTELETOM® Equipment Management System can be installed.

3. Power must be able to be turned on at the time the equipment is installed so that electricalsystems can be tested.

The owner must make the electrical connections from the hospital power supply to the TELETOM®

Equipment Management System and any optional and accessory equipment.Wiring Runs

The owner must run the wiring from the mains supply to the junction box on the TELETOM®

mounting plate. Wiring runs must comply with local electrical codes.

Live electrical circuits can cause injury or death. Lock out and tag out power supplies to

prevent work on live electrical circuits.

Electrical Junction Box Installation

The owner must install the BERCHTOLD supplied junction box on the TELETOM® mounting plate.The junction box includes internal terminal blocks for wiring connections and exterior conduit guides

on all four sides (FIGURE 3-2).


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AB

C

D

E

F

C E

E

C

F

15”(381mm)

8”(204mm)

8.58”(218mm)

6 . 5

”

( 1 6 5 m m )

8 . 2

7 ”

( 2 1 0 m m )

1 5 ”

( 3 8 1 m m )

FIGURE 3-2 Electrical Junction Box Installation on Single Mounting Plate

The single mounting plate is shown, but the principle for installing the junction box on the tandemmounting plate is identical. As with the single mounting plate, the tandem mounting plate provides

spaces for the installation of two junction boxes. See FIGURE 2-10 for the junction box mounting

locations on the tandem mounting plate.

Do this to attach the junction box to the mounting plate:

1. Align the junction box (A) with the opening on the mounting plate (B).

Note that the mounting plate indents and mounting holes are sized differently for the

electrical junction box and the gas valve bridge.

The electrical junction box must be mounted in the area intended in order to insure a

secure attachment.

2. Slide the mounting brackets (C) under the mounting plate until the holes in the brackets (D)align with the holes in the plate (E).

3. Insert ¼-20 x 1½” socket head screws (F) into the mounting plate, and tighten securely.

4. If necessary, repeat steps 1 through 3 and install the second electrical junction box on theopposite side of the mounting plate.


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Wiring Connections

Terminal block illustrated below is provided by BERCHTOLD Corporation. Any code compliant

connector can be substituted by customer.

FIGURE 3-3 Terminal Block Connectors in Electrical Junction Box

High Voltage Conduit

The contractor is responsible for running code compliant conduit between the mains supply and the

TELETOM® Equipment Management System junction box. The sizing and number of conduits is

dependant on the number of cables involved. Cable information is included in the customer order

file. Refer to local codes for conduit sizing and installation specifications.

LOW VOLTAGE ELECTRICAL REQUIREMENTS

TELETOM® Equipment Management Systems can provide connectivity for low voltage applicationssuch as telephone, data cables, video signals, and other applications. The cabling for the low voltage

devices and connections is routed through an electrically isolated compartment in the electrical pod.

Depending on the order configuration, some of the low voltage cables may be in place and only need

termination at the site. For applications where low voltage cables will be installed in the field,

BERCHTOLD will include flexible chase within the TELETOM® Equipment Management System if

the owner stipulates a requirement in the order documentation.

The owner or the owner’s contractor or a low voltage component supplier is responsible for

terminating all low voltage applications. In addition, the owner or the owner’s contractor is

responsible for running code compliant conduit between the TELETOM® Equipment Management

System and the low voltage cable destination.COMBINATION BOOM & LIGHT/FLAT PANEL

Please see the Chromophare Pre-Installation Guide. If a light is purchased, and an SK Box is

provided. The contractor should route conduit from the mounting plate to the SK Box, to the wall

control unit as described in the Chromophare Pre-Installation Guide.

Grounding Stud


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For a Flat Panel installation, a fused terminal block is provided on the boom mounting plate. Mains

power should be routed to the top of the boom using conduit per local code. LV Video cables may

have to be routed in conduit, depending on local code application and point of termination.


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SECTION 4—PRE-INSTALLATION REQUIREMENTS FOR MEDICAL GASES

Both single mount and tandem mount TELETOM® Equipment Management Systems can supply

medical gases through the service column(s).

BERCHTOLD SUPPLIED MEDICAL GAS RISER

BERCHTOLD supplies a medical gas riser for installation on the TELETOM®

mounting plate. Eachriser is specially fabricated to the owner’s medical gas specifications. The riser includes a valve

bridge, DISS gas risers with single check valves, and testing caps.

A compressed gas riser with an NTP fitting is available for installation on the valve bridge.

However, because compressed air is not a medical gas, check local codes and regulation to

determine if a compressed air riser can be mounted adjacent to medical gas risers.

Medical gas is delivered through the service column via medical grade hoses. These hoses support

working pressures of 200 PSI (1379 kPa). Hoses are rated for a maximum continuous operating

temperature of 165° F (74° C), and they have a low temperature brittle point of -40° F (-40° C).

Medical gas risers comply with NFPA 5.1.10.1.1 (2002). They are shipped in advance of the

TELETOM® equipment, and they must be attached to the mounting plate before installation of the

equipment can begin.

Oxygen outlets are cleaned for oxygen service per G-41 CGA pamphlet. This cleanliness should be

maintained through installation.

PNEUMATIC BRAKE GAS SPECIFICATIONS

The customer must identify the gas to be used to operate the pneumatic braking system if one is

included in the TELETOM® Equipment Management System specifications. The gas can be N2 or

compressed air. The pneumatic brake system consumes 0.45 ft3 (0.013 m3) per cycle.

When the Equipment Management System includes a pneumatic brake, it is delivered with a

regulator installed and factory set for 100 psi (690 kPa) air. Air supplied to the regulator must be

between 100 and 300 psi (690 and 2070 kPa).

If compressed air is used, the owner or the owner’s contractor is responsible for supplying the tubing

and fittings to deliver the air from the gas riser to the regulator.

N2 operated pneumatic brakes must be piped to high side line pressure. Pneumatic brakes cannot be

operated by air supplies routed through a wall regulator.

OWNER PRE-INSTALLATION MEDICAL GAS RISER REQUIREMENTSThe owner must plumb the medical gases to the TELETOM® Equipment Management System

location, install the medical gas riser on the TELETOM® mounting plate, and make the connections

between the medical gas riser and the service column supply lines.

Medical Gas Piping

The owner must pipe the medical gases from the building supply to the TELETOM® Equipment

Management System prior to installation of the equipment.


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1. Piping must be completed according to local and national code requirements.

2. An NFPA compliant blow down test must be performed.

3. Piping must be pressurized and leak tested per NFPA 99C (CSA Z305.1) Medical Gas PipingSystems.

4. Test results must be made available to BERCHTOLD installers for comparison testing.

Medical Gas Riser Installation

The owner must install the medical gas riser on the bottom of the TELETOM® mounting plate.

FIGURE 4-1 shows the medical gas mounting positions for single mount and tandem mount

installations. Where only one valve bridge is needed, it can be mounted in either position. Wh

equipment mounting info _ data sheets

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