ernst van wyk beyond hmi and scada - wonderware ......alerting predictive analytics condition...

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Beyond HMI and SCADA

© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.

ERNST VAN WYK

May 2019



To Make digitalEliminate PaperModel Processes

Use digital TechnologiesChange business Increased Efficiency & Revenue

InnovateNew business New Revenue

Valu

e

Level of Innovation required

Digitization

Digitalization

Digital Transformation

Buzzword of the moment Digital Transformation



Rising costs

evolving/ managing

automation

Aging Asset / Legacy

‘Unconnected’ Systems

Tightened

Regulations

Cyber Security

Skills shortage due to

aging workforce/

Generation Shift

Industry

Challenges

Operational efficiency

Operator productivity

Enhanced decision support

Agility reacting to Changes

Business

Imperatives

Cloud

IIoT

Mobility/ BYOD

Big Data

Analytics

Technology

Trends

Organizations Have Begun Their Digital Transformation

3

Enterprise-wide visibility



Decision-making process

Tact

ical

co

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and

Fiel

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Tactical Command

Field Command

Front Line

Strategic Command

The Edge



Strategic Command

Front Line

Tact

ical

co

mm

and

Fiel

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man

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on

t-lin

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com

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Tactical Command

Field Command

Shorten Time to reach decision level

Faster response to decision

The Edge

Gaining Value Faster



Strategic Command

Front Line

Tact

ical

co

mm

and

Fiel

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Tactical Command

Field Command



Strategic Command

Front Line

Tact

ical

co

mm

and

Fiel

d c

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man

dFr

on

t-lin

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gic

com

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d


Tactical Command

Field Command

Attain Business Imperatives

Empower the Edge



In the Real World

Data Information Knowledge Wisdom




Strategic Command

Front Line

Tact

ical

co

mm

and

Fiel

d c

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man

dFr

on

t-lin

eSt

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com

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d

Revisiting the Edge

Tactical Command

Field Command

Attain Business Imperatives

Empower the Edge



The modern Edge

Tact

ical

co

mm

and

Fiel

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on

t-lin

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com

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d

Edge Expansion Technologies

Plant boundary



Enterprise boundary

Expanding the Edge

Tact

ical

co

mm

and

Fiel

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t-lin

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Plant boundary

Maps

Markets

Weather

Suppliers

Customers



Expanding the Edge

Tact

ical

co

mm

and

Fiel

d c

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dFr

on

t-lin

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Plant boundary

Enterprise boundary

Maps

Markets

Suppliers

Customers

Weather



ADAPTIVE

Enterprise Integration

• Integrated business systems

and automation

• Enterprise wide data exchange

• WSP, Workflow, Operations,

Performance, Predictive

Analytics

VALUE

REINFORCED

Collect and Analyze

Metrics

• Processes are measured and

analyzed

• System Platform, InSight,

Intelligence, SmartGlance

…

…

CONSISTENT

Central Automated Processes

• Processes Standardized across

the organization

• InTouch / Citect / InTouch Edge

PREPARED

Silos of Automation

• Processes are managed

• No Standardization

• PanelViews

REACTIVE

No Automation

• Unpredictable,

Uncontrolled

• Manual Operations

MATURITY

The Journey



Automation Maturity FrameworkP

roce

ssTe

chn

olo

gy

People collect a paycheck

No Automation

Unpredictable, uncontrolled reactive

process

Pe

op

le People are properly trained

Silos of automation, no central

infrastructure

Process are managed but not standardized

People perform improvement

functions and support data collection

Central automated process across the

application lifecycle

Processes are standardized across

organization

People actively engage in continuous

improvement

Collect and analyze metrics of the

automated processes and measure against

business goals

Processes are measured and

analyzed

People act as owners in company

performance and improvement

Integrated business systems and

automation systems with enterprise wide

data exchange

Process are consistently

executed, adapted and improved

Mature at the pace of business. Often accelerated by scale.

ADAPTIVEREINFORCEDCONSISTENTPREPAREDREACTIVE



What seems to be the Problem?Top Challenges to Meeting Key Objectives

Source: LNS Research 2014



Disparate Data sources

Physical World

SCADA

Controller

InTouch

ClearSCADA

InTouch Edge

Citect

Other




Physical World

SCADA

Controller

SCADA

Controller

SCADA

Controller

SCADA

Controller




Physical World

SCADA

Controller

SCADA

Controller

SCADA

Controller

SCADA

Controller

System Platform

SCADA SCADASCADASCADA

Controller



Controllers

Single Data source

System Platform

Physical World

SCADA

Controller

DirectProtocols e.g.

- OPCUA- MQTT



Controllers


System Platform

Physical World

VisualizationVisualizationVisualizationVisualization MOM CM APM Energy OtherBatchHistory

SCADA

Controller


- OPCUA- MQTT

IIoT

SCADA

Controller



Controllers


System Platform

Physical World


SCADA

Controller


- OPCUA- MQTT

3rd Party Software/Systems



SCADA/HMI



SCADA/HMIGeoSpatial

(Maps)

Camera

Analytics/

Reports

Documents

P&I

diagrams

Weather/

Lightning

3D modelSpreadsheets

Automation



SCADA/HMIGeoSpatial

(Maps)

Camera

Analytics/

Reports

Documents

P&I

diagrams

Weather/

Lightning

3D modelSpreadsheets

Water

Network

Optimization

Internet of

Things

Batch & Phase

Control

Web

Visualization

IT

ManagementNavigation

Security

Management

Software

Defined

Automation

Genealogy

Process

Optimization

Mass

Balancing

Advanced

Process

Control

Comms

(audio/video)

Scheduling

Asset

Management

Process

Simulation

Quality

Control

MOM/

MES

Commodity

Markets

Transport

Mobile Alarm

Notification

Design &

Engineering

Reports and

Analysis

Industrial

Internet of

Things

Training

Simulation

Supply Chain

Management

Enterprise

Asset

Management

Mobile

Alerting

Predictive

Analytics

Condition

Monitoring

Facilities

ManagementCyber Security

Work Order

SchedulingRobot Control

Social Media

CAD

Alarm Master

Alarm

database

Foreign

Exchange

ERPPrescriptive

Analytics

Operations

Management

Maintenance

Energy

Management

Virtual Reality

Training

Scenario

Planning

Human

Resources

Seismic

activity

CRM File Server

TrackingFinancial

Management

Quality

Testing

Enterprise

Crude

Management

Recipe

Management

Quality

Management

Maintenance

Round

Management

Shift Logs

Live stream

LIMS

Order

Management

InfraRed

Business

Intelligence

Remote

Control

Enterprise

Manufacturing

Intelligence

TrendMobile

Visualization

Procurement

Formula

ManagementE-Mail

Augmented

Reality

Enterprise

Historian



System Platform

Physical World

Controllers


SCADA

Controller


- OPCUA- MQTT




System Platform

Physical World

MOMCMAPMEnergyOtherBatchHistory

SCADA

Controller


- OPCUA- MQTT


Controllers

VisualizationVisualizationVisualizationVisualization ModuleModuleModuleModuleModuleModuleModule



System Platform

Physical World

SCADA

Controller


- OPCUA- MQTT


Controllers

VisualizationVisualizationVisualizationVisualization ModuleModuleModuleModuleModuleModuleModule

Software Specific UIWeb UI Software Specific UI Web UI

Can find a lot here…

But has to switch

applications

And Again

And Again

And Again



Operations Management Interface

System Platform

Physical World

SCADA

Controller


- OPCUA- MQTT


Controllers

VisualizationVisualizationVisualization

Visualization

ModuleModuleModuleModuleModuleModuleModule

Software Specific UIWeb UI Software Specific UI Web UI

VisualizationVisualizationVisualization


© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.


SCADA/HMI Camera

Navigation

TrendGeoSpatial

(Maps)Maintenance




SCADA/HMI Camera

Navigation

TrendGeoSpatial

(Maps)Maintenance

Parking Lot

• White Car

• Yellow Car

• Red Car

• Police Car

• Ugly car

• Coupe

> Yellow Car <

Current Asset: Yellow Car

Mileage

1342 km

Fuel

13.6 l

Oil Temp

88.5 °C

Camera: Yellow Car

Maintenance: Yellow CarMap: Yellow CarTrend: Yellow Car




Parking Lot

• White Car

• Yellow Car

• Red Car

• Police Car

• Ugly car

• Coupe

> Red Car <

Camera: Red CarCurrent Asset: Red Car

Mileage

1197 km

Fuel

68.9 l

Oil Temp

89.2 °C

Map: Red CarMaintenance: Red Car

Trend: Red Car



Industrial System of SystemsUnified Operations Management Solution

Space

Planning

BMS

Systems

Power

Metering

SafetyERP

Systems

Asset

Monitoring

Quality

Maintenance

IT Tools

Connect

Collect

Visualize

Analyze

Act

Staff

Mgmt.

Cooling



Compressing the LoopDriving Faster Value Realization

Space

Planning

BMS

Systems

Power

Metering

SafetyERP

Systems

Asset

Monitoring

Quality

Maintenance

IT Tools

Connect

Collect

Visualize

Analyze

Act

Staff

Mgmt.

Cooling “Did I execute the task?”

Control/Process

Operation/ Product

Financial/Profit

MeasureEvaluateAdjust

Real-time Minutes/Hours Days/Weeks

“Did I fulfill the order?”

“Did I make money?”



On Collaboration



Mobile



Mobile Cloud



Control Strategy

Edge → Process Process → Plant Plant → Enterprise

Machine Embedded Agnostic Highly Distributed



Control Strategy

Unique Capabilities



OS Agnostic

OEM Oriented

Intelligent Symbols

Situational Awareness

Templates

Scale Very large

AVEVA Monitoring & Control Portfolio



Control Strategy

Unique Capabilities



OS Agnostic

OEM Oriented

Intelligent Symbols

Situational Awareness

Templates

Scale Very large

Common Capabilities

Device Integration Framework & Drivers

Install and License Modules

Interoperability Protocol

Process Visualization

Shared IP for Portfolio Acceleration



The When, The What and a little bit of The Why…


Information is subject to change



The When


2021202020192018

Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

SP 2017 Update 2

SP 2017 Update 3

SP 2020?

SP 2020??

SP 2020




SP 2017 U3 SP1

SP 2020

202120202019

What’s next?


2018

Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

SP 2017 Update 2

SP 2017 Update 3

SP 2020?

SP 2020??




What’s next?


SP 2017 U3 SP1

SP 2020

20202019

Q1 Q2 Q3 Q4


Could not wait



What’s next?


SP 2017 U3 SP1

SP 2020

20202019

Q1 Q2 Q3 Q4


Could not wait Next evolution



Previously, in…


Reduce RiskLife Cycle

Management

IT/security requirements

Work Faster

Engineering Efficiency

Work EasierSimplification

Work LessOut of the Box

Content

More Stuff

New Features




Previously, in…


Reduce Risk

Work Faster

Work Easier

Work Less

More Stuff

New Features

Added value




Previously, in…

Reduce RiskWork FasterWork EasierWork LessMore Stuff

External Content Document App

Video AppHyperlink Animation

Advanced Numbering

Connector Support in OMI

Digital Exchange

Multi-Galaxy Owning Object

Cross Galaxy IDE access

Wizard in Pane

Improved A2 Graphics in Map

Improved Touch Behavior

Navigation Search

Halo Control

Non-Admin Service Account

TLS 1.2 Encryption

Certificate Management

Alarm App Area Model

Alarm App Context Sharing

Historian Trend Context Sharing

Dynamic Pan and Zoom


OMI App in InTouch Access Anywhere

Auto Logon

Credential Pass to ITAA

Inactivity logout




Current projects…

Reduce RiskWork FasterWork EasierWork LessMore Stuff


Security

Improve stability

Scripting in Layouts and ViewApps

Linking Layouts to Assets

Performance

Methods and Eventsin layouts

Apps

Consistent Graphic experience

Subscription

Cloudvisualization




In the Real World




.

Abu Dhabi National Oil Company

• Challenges

• Long cycle to produce production plans, inconsistency in reporting, location performance and discrepancy in transfer measurement between plants

• Reduce “value leaks” and improve enterprise awareness with drill down on operations, equipment benchmarks, health and safety, energy usage, and production information

• Value optimization - macro and capacity planning with forecasting and What-if analysis of key inventories

• Solution

• Leveraged System Platform, InTouch OMI, and Historian to create an integrated Production Monitoring, Performance Management, and Yield Accounting system

• Over 200,000 data points, and 14 companies integrated

• 150’ X 9’ wall display with 4K resolution

• Combines Production, Power Network, Plants, Pipelines, ERP, CCTV, Crisis Management, and Health, Safety, and Environmental systems

• Results

• Command Center integrates around 200,000 tags and aiming for more than 2 million tags

• Panorama provides access information from one central location, enabling a “single version of the truth” via dashboards viewable from Pods and the 150ft x 10ft video wall centerpiece

• “Systematic Anticipation” a standardized, automated way of managing the business by looking at current and near future operations requirements, planned and actual performance

Intelligent Operations Control Center for Oil & Gas Operations

The [solution] demonstrates how ADNOC is utilizing cutting-edge technology to find new ways to optimize our assets, unlock value and drive efficiencies across the company. It provides a single access point to critical operational and performance information, facilitating smarter and faster decision-making and enables us to uncover new solutions.

“

“150+ Systems integrated into a common unified operations center

Learn more

200K+ data tagsintegrated into control system


https://www.oilandgasmiddleeast.com/drilling-production/33281-the-company-behind-adnocs-panorama-command-centre-on-digitalisation-in-the-region




.

Assmang Proprietary Limited

• Challenges

• Three separate mine locations complicate cross-site collaboration.

• Integration between business systems such as MES and operational systems were unaligned and complex.

• Solution

• A 10-meter video wall in a centralized control center to enhance collaboration and decision making

• Leveraged System Platform, Historian, and InTouch OMI with system of systems approach to integrate and visualize data from disparate systems

• Results

• Nearly double-digit growth in productivity.

• The CCR environment has improved BRMO’s data quality significantly, with some sources improving more than five-fold.

• The establishment of the CCR and supporting services was instrumental in the change process by improving in-shift reporting, from less than 50 percent to a sustained 90 percent.

Centralising Operations Across 3 Mine Shafts

The road to modernisation and technologies that we’ve applied at BRMO had a number of enablers, and one of them was the visualisation, the video wall and the OMI. A place that’s easily accessible and speaks one version of the truth.

“

“

1 Control Center for multiple systems throughout the operations

10 Metervideo display facilitates collaboration across functions

Enabled supervision for

50% Increasein production capacity

Learn more

https://sw.aveva.com/success-stories/brmo




Naya Raipur Development Authority

• Challenges

• Rapid urbanization creating severe pressure on city resources

• Unequal distribution of city resources causing lack of social inclusion

• Livability challenges for citizens related to environmental sustainability

• Inefficient city operations creates citizen frustration

• Solution

• Leveraged System Platform, InTouch HMI, and Workflow to create an integrated command and control centre

• Integrated grid, water, building, street lighting, rapid transport, CCTV, e-governance, energy management and city help desk applications

• Results

• Integrated Smart City Platform Developed and Deployed

• Well satisfied customer with a solution of which they feel proud

• Created a Live Reference for other cities pursuing a similar Smart City initiative as part of a government mandate

• Developed technical and domain knowledge

• Ready template for future deployments

India’s First Green Field Smart City

Extremely well conceptualized, planned & executed. Naya Raipur will enable Chhattisgarh to technologically leap frog with its state of the art Central Command Centre. The infrastructure created is world class. The city is futuristic.

“

“

Built to accommodate

5.6 millionresidents by 2031

1 Control Center for multiple infrastructure systems throughout the city

100K+ I/O Pointsintegrated to achieve system




2 MillionLicenses Installed

100,000+Sites Worldwide

20+Billion

OperatingParameters

12+ Petabytesof Data Stored/Year

The Leading Digital IoT SOLUTION PROVIDER

900K+Miles

Oil and Gas Pipelines

10+Trillion

Industrial Transaction/Day

linkedin.com/company/aveva

@avevagroup

ABOUT AVEVA

AVEVA is a global leader in engineering and industrial software driving digital transformation across the entire asset and operational life cycle of capital-intensive industries.

The company’s engineering, planning and operations, asset performance, and monitoring and control solutions deliver proven results to over 16,000 customers across the globe. Its customers are supported by the largest industrial software ecosystem, including 4,200 partners and 5,700 certified developers. AVEVA is headquartered in Cambridge, UK, with over 4,400 employees at 80 locations in over 40 countries.

aveva.com
