esp installation
TRANSCRIPT
![Page 1: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/1.jpg)
Electric Submersible Pumps
(ESP)
Presented by :
Mohamed Adel Helal
Muhammed Alaa Afifi
Waheed Shams
Moustafa Magdy
1
![Page 2: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/2.jpg)
Table of Contents
Introduction to ESP
Operating principle
ESP components
Advantages & Disadvantages of ESP
Application of ESP pump by using PIPESIM.
2
![Page 3: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/3.jpg)
Introduction to ESP
3
![Page 4: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/4.jpg)
Operating principle
Electrical submersible pumps are multi-staged centrifugal pumps Each
stage consists of a rotating impeller and a stationary diffuser.
The rotating impeller takes the fluids and imparts kinetic energy from the
rotating shaft to the fluids
The stationary diffuser converts the kinetic energy of the fluids into
potential energy then to pressure (head) .
4
![Page 5: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/5.jpg)
ESP Components
Transformer
Junction Box (Vent Box )
Switchboard ( Motor Controller )
Power Cable
Motor
Protector ( Seal )
Pump Intake ( or Gas Separator )
Pump
Check Valve & Drain Valve
5
![Page 6: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/6.jpg)
ESP Components
Transformer
Junction Box (Vent Box )
Switchboard ( Motor Controller )
Power Cable
Motor
Protector ( Seal )
Pump Intake ( or Gas Separator )
Pump
Check Valve & Drain Valve
6
![Page 7: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/7.jpg)
ESP Components
Transformer
Junction Box (Vent Box )
Switchboard ( Motor Controller )
Power Cable
Motor
Protector ( Seal )
Pump Intake
Pump
Check Valve & Drain Valve
7
![Page 8: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/8.jpg)
ESP Components
Transformer
Junction Box (Vent Box )
Switchboard ( Motor Controller )
Power Cable
Motor
Protector ( Seal )
Pump Intake ( or Gas Separator )
Pump
Check Valve & Drain Valve
8
![Page 9: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/9.jpg)
ESP Components
Transformer
Junction Box (Vent Box )
Switchboard ( Motor Controller )
Power Cable
Motor
Protector ( Seal )
Pump Intake ( or Gas Separator )
Pump
Check Valve & Drain Valve
9
![Page 10: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/10.jpg)
ESP Components
Transformer
Junction Box (Vent Box )
Switchboard ( Motor Controller )
Power Cable
Motor
Protector ( Seal )
Pump Intake ( or Gas Separator )
Pump
Check Valve & Drain Valve
10
![Page 11: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/11.jpg)
ESP Components
Transformer
Junction Box (Vent Box )
Switchboard ( Motor Controller )
Power Cable
Motor
Protector ( Seal )
Pump Intake ( or Gas Separator )
Pump
Check Valve & Drain Valve
11
![Page 12: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/12.jpg)
ESP Components
Transformer
Junction Box (Vent Box )
Switchboard ( Motor Controller )
Power Cable
Motor
Protector ( Seal )
Pump Intake ( or Gas Separator )
Pump
Check Valve & Drain Valve
12
![Page 13: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/13.jpg)
ESP Components
Transformer
Junction Box (Vent Box )
Switchboard ( Motor Controller )
Power Cable
Motor
Protector ( Seal )
Pump Intake ( or Gas Separator )
Pump
Check Valve & Drain Valve
13
![Page 14: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/14.jpg)
ESP Components
Transformer
Junction Box (Vent Box )
Switchboard ( Motor Controller )
Power Cable
Motor
Protector ( Seal )
Pump Intake ( or Gas Separator )
Pump
Check Valve & Drain Valve
14
![Page 15: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/15.jpg)
ESP Components
15
![Page 16: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/16.jpg)
Advantages Vs. Disadvantages
Advantages
Different kinds of wells
Less facilities needed
High production rate
Environment friendly
Disadvantages
Solids
Failures are expensive
Power efficiency drops
Large space needed
16
![Page 17: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/17.jpg)
Table of Contents
Introduction to ESP
Operating principle
ESP components
Advantages & Disadvantages of ESP
One of the Application of PIPESIM is ESP pump design and installation.
17
![Page 18: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/18.jpg)
One of the Application of PIPESIM is ESP
pump design and installation.
In this case study we will discuss:-
A. Production rate from a vertical well.
B. Production rate with the same vertical well after installation of ESP
pump.
C. Discuss the effect of ESP Pump installation in the vertical well
18
![Page 19: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/19.jpg)
A-Production rate from a vertical well:-
1. Steps of vertical well design.
2. Calculate the well Production rate.
3. Sensitivity input of reservoir pressure.
4. Effect of Increasing water cut.
19
![Page 20: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/20.jpg)
1-Steps of vertical well design.
20
![Page 21: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/21.jpg)
Input data for the design:-
well – tubing – fluid stream.
21
![Page 22: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/22.jpg)
A-Production rate from a vertical well:-
1. Steps of vertical well design.
2. Calculate the well Production rate.
3. sensitivity of reservoir pressure.
4. Effect of Increasing water cut
22
![Page 23: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/23.jpg)
2-Calculate the well Production rate.
Operations – Nodal analysis:- Entering the outlet pressure.
23
![Page 24: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/24.jpg)
Run the model :- stable point.
24
![Page 25: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/25.jpg)
A-Production rate from a vertical well:-
1. Steps of vertical well design.
2. Calculate the well Production rate.
3. sensitivity input data of reservoir pressure.
4. Effect of Increasing water cut
25
![Page 26: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/26.jpg)
3- sensitivity of reservoir pressure.
Input:-
26
![Page 27: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/27.jpg)
Run the model.
27
![Page 28: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/28.jpg)
A-Production rate from a vertical well:-
1. Steps of vertical well design.
2. Calculate the well Production rate.
3. sensitivity of reservoir pressure.
4. Effect of Increasing water cut
28
![Page 29: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/29.jpg)
4-Effect of Increasing water cut
29
29
![Page 30: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/30.jpg)
Application of ESP pump by using PIPESIM
In this case study we will discuss:-
A. Production rate from a vertical well.
B. Production rate with the same vertical well after installation of ESP
pump.
C. Discuss the effect of ESP Pump.
30
![Page 31: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/31.jpg)
B. Production rate with the same vertical well
after installation of ESP pump.
1-Steps of ESP pump installation :-
ESP design
Pump selection
ESP calculation
Motor selection
2- calculation a production rate.
31
![Page 32: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/32.jpg)
1-Steps of ESP pump installation :-
Artificial lift then ESP design
32
![Page 33: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/33.jpg)
Pump selection:-
33
![Page 34: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/34.jpg)
Pump calculations:-
34
![Page 35: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/35.jpg)
Motor Selection:-
35
![Page 36: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/36.jpg)
Calculating Production rate :-
Q=10000 STB/d Pwf=2400 psi
36
![Page 37: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/37.jpg)
Application of ESP pump by using PIPESIM
In this case study we will discuss:-
A. Production rate from a vertical well.
B. Production rate with the same vertical well after installation of ESP
pump.
C. Discuss the effect of ESP Pump.
37
![Page 38: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/38.jpg)
c. Discuss the effect of ESP Pump.
In the first case :- from graph
Stable point Pwf =2670 PSIA , Q= 7800 STB/D
In the second case :- from graph
stable point Pwf=2400 PSIA Q= 10000 STB/D
ESP Pump JD is to make a pressure aid.
38
![Page 39: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/39.jpg)
Conclusion:-
o Operating principle of ESP
o ESP components
o Advantages & Disadvantages of ESP
o One of the Application of PIPESIM is ESP pump design and installation.
39
![Page 40: Esp installation](https://reader034.vdocument.in/reader034/viewer/2022051101/58786d6e1a28ab497b8b5537/html5/thumbnails/40.jpg)
Thank you .
40