PROFESIONal PaINtShOP EquIPmENttRadItIONal PROducER aNd SuPPlIER

mEtallIZatION

On the field of hot metal spraying (metalization) we produce and offer several types of gas driven spray guns including appropriate accessory.

Products

» Metallization spray guns

» Accessory for technical gas

» Metallization wires

» Personal safety protection aids

» Metalization worksites

POWdER cOatING

We offer complete range of products for powder coating.

Products

» Powder coating booths in variants with table working area, floor working area and open working area with optional modification for conveyor trolley.

» Electrokinetic powder spray guns

» Burning furnaces

hIGh-PRESSuRE SPRayING

We produce and supply equipment for high-pressure liquid paint spraying. We offer high-pressure pneumatic driven pumps for airless and air assisted spraying method.

Products

» pneumatic driven high-pressure pumps Vyza Vario

» high-pressure spray guns

» high-pressure filters

» accessory

lOW-PRESSuRE SPRay GuNS

EST + a.s. company is developing and producing it‘s own line of low-pressure spray guns. Spray guns are designed for professional usage in car paint refinishing, mechanical industry and many others fields.

Product range

» low-pressure spray guns

» cups and extentions

SPRay BOXES

We have our own range of spray booths for paint shops. These booths are suitable for water born and solvent based paints.

Main properties

» Dry filtration system

» Optional carbon filter for solvent based paints.

» Exhaust pipe solutions

» Optional air exchanger

PRESSuREd aIR

The pressured air is important for most of our products. Therefore we offer wide range of products for it’s supply and treatment.

Products

» Piston or screw compressors

» Filters and dirt separators

» Lubricators and oil separators

» Pneumatic tools (grinders, blow guns)

PERSONal SaFEty aIdS

We offer complete range of products for personal health protection.

Products

» Breath protection (masks, respirators).

» Protection cloths (overalls, work glows)

» Blasting and metallization helmets

PaINt PREPaRatION aNd dElIVERy

We have rich experience with complex solutions for liquid paint preparation and delivery including 2K coating systems.

Products

» Pneumatic agitators

» Diaphragh pumps and pressure containers

» Paint heaters

EST + a.s.Podolí 1237584 01 Ledeč nad SázavoucZEch REPuBlIc

Tel.: +420 569 726 094Fax: +420 569 726 096E-mail: sales@estplus.cz

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L00-018 GB rev:01 2013/02

OuR cuStOmERS

» Aero Vodochody a.s.

» Clancy radiators CZ, spol.s r.o.

» ČSA a.s.

» DRB Slovakia s.r.o.

» Gumotex a.s.

» HAYES LEMMERZ ALUKOLA s.r.o.

» Honeywell spol. s.r.o.

» Metra Blansko a.s.

» SAAR GUMMI CZECH s.r.o.

» SAAR GUMMI IBERICA, Spain

» Škoda Auto a.s.

» TCPA Czech s.r.o.

» Technická univerzita v Liberci

» Technicoat s.r.o.

» TRW Lucas a.s.

EST + A.S. COMPAnY

The EST + a.s. company has long tradition in development, production and supply of equipment for liquid and powder coating application.

We offer solutions for craftsman and big production factories as well.

We are the only one company in Czech republic that is developing and producing it’s own spray guns and high-pressure pumps for liquid paint spraying.

We offer individual and professional treatment to every single customer.

aPPlIcatION SyStEmS

EST + a.s. company has rich experience with supply of complex solutions for production companies in the field of paint or glue application.

We have solution for

» Glue application

» Industrial marking

» Automating of spray process in production line

» Glass production

» Furniture industry

» Automotive industry

air spray gunsmanual spray guns and accessories

Air sprAy guns

esT 116 esT 118 esT 216 esT 246 esT 248paint feeding

» gravity cup » gravity cup » bottom cup » pressure feeding » pressure feeding

inlet air pressure

» 2–3 bar » 2–3 bar » 2–3 bar » 2–3 bar » 2–3 bar

inlet thread » paint » air

» m16x1.5 » g1/4“

» m16x1.5 » g1/4“

» g3/8“ » g1/4“

» m14x1.5 » g1/4“

» g3/8“ » g1/4“

air cap types

» ul, al, Hm Hl, el, gl

» al » ul, al, Hm Hl, el, gl

» pc, ps, ul el, gl

» pl, pc

weight * » 440 g » 480 g » 445 g » 470 g » 480 g

* without cup

advanTages of esT spray guns » very light structure

» stainless steel paint path

» easy cleaning and maintenance

» smooth spray pattern regulation

» high quality coating

» high reability

speciAl purpose sprAy guns

esT 248Hdd esT 246ga ds 4 r100usage » abrasive paints, glazes,

enamels etc. » dispersive 2K glue application with two way feeding

» airbrush, decorative spaying on china or glass, properties

» for small area painting

inlet air pressure

» max. 6 bar » 2,5 bar » max. 4 bar » 2–3,5 bar

inlet thread » paint » air

» m14x1,5 » g1/4“

» m14x1,5 » g1/4“

» — » hose fitting

» — » g1/4“

air cap types » ps/l, el » Je » nozzles: 02, 03, 04, 05, 06, 08, 10, 12

» nozzles: 08, 10, 12

weight » 519 g » 560 g » 95 g » 350 g

Air cAps

Typerecommended

air pressure nozzle diameter (mm)air

consumption usage

ul 2.5 bar 1.0 | 1.2 | 1.3 | 1.4 | 1.6 | 1.8 | 2.0 | 2.2 310 l/min paints with a viscosity up to 30 s/f4,

base coats, top coats

al 2.5 bar1.0 | 1.2 | 1.3 | 1.4 317 l/min paints with a viscosity up to 30 s/f4,

top coats, finnal coatings

1.6 | 1.8 | 2.0 | 2.2 340 l/min filler, base and top coat

Hm 2.5 – 3 bar 1.0 | 1.2 | 1.3 | 1.4 400 l/min paints with a viscosity up to 20 s/f4, top coats, quality coatings

Hl 2.5 bar 1.6 | 1.8 | 2.0 | 2.2 400 l/min paints with a viscosity up to 20 s/f4, top coats, quality coatings

el 2.5 bar 2.8 340 l/min paints with higher viscosity, for higher performance

gl 2.5 bar 4.0 360 l/min paints with high viscosity, for higher performance

ps 2.5 bar 1.6 | 1.8 | 2.2 ** 340 l/min enamels, glazes, abrasive materials

pc 2.5 bar 1.0 | 1.2 | 1.4 | 1.6* | 1.8* | 2.2* 340 l/min filler, base and top coat

pl 2.5 bar 1.4 | 1.8 | 2.2 366 l/min paints with a viscosity up to 30 s/f4, top coats

ps/l 4 bar 1.4 | 1.8 | 2.2 300-420 l/min

abrasive paints like glazes, enamels or zinc paints

Je 2,5 bar 0.8 110-300 l/min 2K dispersive glues

* sizes available for esT 248 ** Hardened nozzles

extensions

type nsside extension

npdirect extension

lpsdirect extension

length » 250 mm » 250 mm » 300, 600, 1000, 1500 mm

extension diameter » 8 mm » 10 mm

» 8 mm » 10 mm

—

nozzle size » 1.0 mm » 1.2 mm

» 1.0 mm » 1.2 mm

» direct » circular

spray guns » esT 116 » esT 216 » esT 246

» esT 116 » esT 216 » esT 246

» esT 246

esT + a.s.podolí 1237584 01 Ledeč nad SázavoucZecH repuBlic

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cups

gpf 600 finixa ns al 3m pps aT2etype » gravity cup » gravity cup » bottom cup » gravity or bottom » pressure feeding

material » nylone » nylone » alluminium alloy » polyethylene » alluminium alloy

volume » 600 ml » 650 ml » 1 000 ml » 600 ml » 800 ml

» 2 000 ml

connection thread » m16×1.5 » adaptor » g3/8“ » adaptor » air g1/4“ » paint g3/8“

pressure feedingdiapHragm pumps » transport of material to the spray gun » dosing material » pumping liquid paints » modular system can compile a device according

to the requirements of the customer

pressure conTainers » provide transport material without pulsation » a wide range of storage capacity 8-500 l » optionally with integrated agitator » optionally special coating for easier maintenance for selected types.

AccessoriesHoses for painTs

lpvc 1.4 lpvc 1.5 lpvc 1.6

inner diameter » 6,4 mm » 8 mm » 9,6 mm

fitting threads » g 1/4“ g3/8“, m14×1,5

» g 1/4“ g3/8“ m14×1,5

» g 1/4“ g3/8“ m14×1,5

max. operational pressure » 15 bar » 15 bar » 15 bar

» length and type of fitting is assembled according to customers needs » hoses have electrostatic leakage and resistance to organic solvents

oTHer accessories

» acessories for paint preparation (viscosimeters, mixing cups, filtration etc.)

» Thickness gauges (wet paint gauge, digital thickness gauges)

» pneumatic agitators » personal safety products » spray gun wash machines » distilation machines for solvent cleaning

high-pressure sprayinghigh-pressure pumps and spray guns

HigH-pressure pumps

pumps models

25-55 39-55 32-110 64-55 40-90ratio » 25:1 » 39:1 » 32:1 » 64:1 » 40:1

fluid flow * » 2.8 lpm » 2.8 lpm » 5.5 lpm » 2.8 lpm » 4.5 lpm

air consumption » 22 m3/hour » 42 m3/hour » 65 m3/hour » 60 m3/hour » 65 m3/hour

maximal fluid pressure » 200 bar » 310 bar » 225 bar » 445 bar » 280 bar

inlet

» fluid

» air

» m16×1.5

» g3/8“

» m16×1.5

» g1/2“

» m16×1.5

» g1/2“

» m16×1.5

» g1/2“

» m16×1.5

» g1/2“

inlet air pressure » 8 bar » 8 bar » 7 bar » 7 bar » 7 bar

* at 50 double strokes per min., inlet air pressure 6 bar

HigH-pressure spray guns

esT 251 B90 esT 256spray method » airless » airless » mix

nozzle type » flat

» swivel

» flat

» swivel

» special nozzles type E

max. operational pressure » 310 bar » 500 bar » 250 bar

paint inlet » m16×1.5 » m16×1.5 » m16×1.5

high-pressure spraying meThods

airless atomization

» Atomization is ensured by paint flow under high pressure (100 to 500 bar).

» The shape of the beam is determinated by type of spray nozzle.

air asisted atomization

» It extends an Airless method by aditional atomization air.

» Additional air is use to regulate the beam shape and soften the edges of the spray pattern.

METody vysokolAkého násTřIku

Bezvzduchové rozprašování

» Rozprach materiálu je zajištěn průtokem barvy štěrbinou trysky pod vysokým tlakem (100 až 500 bar).

» Tvar nástřikového paprsku určuje typ trysky.

S podporou tlakového vzduchu

» doplňuje metodu Airless o dodatečný rozprašovací vzduch.

» Přídavný vzduch dovoluje regulovat tvar paprsku a zjemňuje okraje nástřikového obrazce.

VyZa VariO mOdules

pneumaTic moTor & pump

Pneumatic motor converts an inlet air pressure into linear move that drives a piston of the pump.

high-pressure filTer

It is used for filtration of fluid on pump output. It has also a function of pulse dumper.

pressure release module

They are used for press release of the pump.

sucTion modules

They ensure a fluid feeding into the pump, there are these types available:

direct suction

flexible suction

» for pumping from transportation packages (with or without filtration)

» for pumping from barrels or tanks (with or without filtration)

gravity vessel (5 liters)

inleT module

They are used for inlet air regulation for pneumatic motor. They are atteched according to motor type and application method used (AIRlEss, MIX).

modules for TransporT

Cart

Allows an easy manipulation with device and is suitable for fixed or fleaxible suction unit.

Stand with wheels

It is designed for ocational move of usually smaller pumps.

Bracket

It is for stable and permanent fixation, only for flexible suction unit.

esT + a.s.Podolí 1237584 01 ledeč nad sázavoucZech repuBlic

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accessOries

high-pressure hoses

pa 1.3 kX 2.3 pa 1.4 kX 2.4 pa 2.4

inner diameter » 3/16“ (4.8 mm) » 3/16“ (4.8 mm) » 1/4“ (6.4 mm) » 1/4“ (6.4 mm) » 1/4“ (6.4 mm)

fitting threads » 1/4“ nps | m14×1.5 | m16×1.5 » g 1/4“ | 1/4“ nps | m14×1.5 | g3/8“ | m16×1.5

max. pressure » 350 bar » 235 bar » 325 bar » 250 bar » 500 bar

» length and type of fitting is supplied according to customers needs

» hoses have electrostatic leakage and resistance to organic solvents

high-pressure filTer

F50

» stainless steel

» allows a release and re-tighten the cylinder filter without tools (just by hand)

» optionally a control manometer conection

» three terminals for spray guns

» max. operational pressure 500 bar

EXTEnsIons

K90

» for spray guns B90 and EsT 251

» supplied lengths: 150, 300, 450, 600, 900 mm

» thread: 11/16“

» swivel - allows spraying at any angledirect reduction

viscomeTers

» measuring the density of the paint

» variants of a diameter of 4 to 6 mm

Thickness gauges

» wet film thickness gauge

» digital film thickness gauge

oTher accessories

» Pneumatic agitators

» Personal safety products

» spray gun washboxes

» distilation machines for solvent cleaning

PAINT PREPARATION AND DELIVERYAGITATORS, PRESSURE CONTAINERS, DIAPHRAGm PUmPS

Pneumatic agitators

Pm 60 Pm 504 PmG 60L PmG 200L

max. inlet air pressure

» 8 bar » 7 bar » 7 bar » 7 bar

Performance » max. 60 W » max. 70 W » max. 700 W » max. 700 W

Air consumption

» 100 l/min (3 bar)

» 125 l/min (3 bar)

» 180 l/min (2.8 bar, 1 000 rpm)

» 180 l/min (2.8 bar, 1 000 rpm)

Length » 330, 440, 550, 650 mm

» 330, 440, 550, 650 mm

» 580 mm » 855 - 860 mm

Recomended revolutions

» up to 800 rpm » up to 800 rpm » up to 1 000 rpm » up to 1 000 rpm

Propeler diameter

» 75 mm » 100 mm

» 80 mm (mixer)

» 127 mm » 185 mm » 180 mm

Propeler types

» type PLT » type PL » type PS

Pressure containers

TZ 10 LINE

» Volume 9.9 l (7.5 liters with inner stainless steel pot)

» Optionally with pneumatic agitator

» Variant with special teflone surface treetment for easier cleaning.

mDG LINE

» Wide range of agitators of volume from 8 to 500 liters.

» material of conteiners is stainless steel or zinc.

» Optional parts: manual agitator, pneumatic driven agitator or electrical agitator

DiaPhragm PumPs

Husky 515 Husky 716 Triton 308 Triton 3D150 Triton 3D350

Ratio » 1:1 » 1:1 » 1:1 » 3:1 » 3:1

material of the pump

» polypropylene

» acetal

» PTFE

» PVDF

» alluminium

» stainless steel

» PTFE

» PVDF

» alluminium

» stainless steel

» acetal

» alluminium

» stainless steel

» acetal

» alluminium

» stainless steel

Fluid outlet flow *

» 57 l/min » 61 l/min » 15 l/min » 3,2 l/min ** » 7 l/min **

Air consumption » 657 l/min » 657 l/min » 200 l/min » 80 l/min » 280 l/min

* free flow; ** for 20 cycles per minute

USAGE

Diaphragm pumps can be delivered in set with another equipment like fluid container, stand (cart), output fluid regulator, hoses and many other accessories.

» Paint feeding into spray guns

» Drawing material from the shipping containers

» Precise dosing

» Transport and mixing 2K materials

» Paint circulation

Paint heatersUSAGE

» To keep constant viscosity (for example when ambient temperature changes)

» Suitable to improve spraying capabilities of some paints

» Suitable for low-pressure or high-presurre spraying

» Range of operational temperature 29 to 104 °C

example of paint heater usage with high-pressure spraying

example of diaphragm pump usage paint delivery

EST + a.s.Podolí 1237584 01 Ledeč nad SázavouCZECH REPUBLIC

Tel.: +420 569 726 094Fax: +420 569 726 096E-mail: prodej@estplus.cz

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L05-020 GB rev:01 2012/12

systems for Paint PreParation anD Delivery

mIxING STATIONS FOR mULTIPLE COmPONENT PAINTS

These are custom made devices that are build on customer specification and requirements

Main properties

» Quick preparation of multiple component materials

» Automatic dosing

» Easy usage and maintenance

» Electronic control – fluid level status in paint containers, batch volume selection, statistics and record of operation

accessories

FLUID REGULATORS

GA2 GA4 GN2 GN7 AN6

regulation range » 0–2.1 bar » 0.4–4 bar » 0–2.1 bar » 0–7 bar » 0–6 bar

Max. inlet fluid pressure

» 7 bar » 7 bar » 18 bar » 18 bar » 6 bar

Max. fluid flow » 1.9 l/min » 1.9 l/min » 11 l/min » 11 l/min » 4 l/min

VISCOmETERS

» measuring the density of the paint

» variants of a diameter of 4 to 6 mm

THICKNESS GAUGES

» wet film thickness gauge

» digital film thickness gauge

OTHER ACCESSORIES

» Personal safety products

» Spray gun washboxes

» Distilation machines for solvent cleaning

Spraying WallS and BoothSWith dry filtration SyStem

for liquid paint coating

FiltrationSpraying walls and booths are designed for liquid paint spraying where liquid and solid particles arecaptured by dry filtration system..

I. stage II. stage III. stage IV. stage

Variants of I. stage:FSTE-Z – steel shuttersFSTE-P – paper folded filters

the nonwovenfabric filter.

Filter mat withmesh backing.

optional activecarbon filters.

0 2 4 6 8 10 12 14 16

300

250

200

150

100

50

amount of captured particles [kg]

pre

ssure

loss

[Pa

]

FSTE-ZFSTE-P

filtration system FSTE-Z

» traditional tin louver (made of zinc plated steel or stainless steel)

» higher requirements on maitenance (higher costs of personel time, longer time of production interruptions)

» usage of removable varnish is recomended (easier cleaning)

» unlimited lifetime

» lower effeciency, see chart below

filtration system FSTE-P

» simple and efficient paper filter

» easy and quick change

» lower costs of personel time

» poluted filter are disposed

» minimum of wasted time during operation

» higher efficiency, see chart below

Graph of absorption capacity of FSTE-P and FSTE-Z

» to 1 m² of filtration area

» acrylate paint Zinorex S2211

» for filters I. to III. only

Properties

» Solid and liquid particles efficiency of over 99%.

» Replacing the filters in front of the wall / box.

Optional active carbon filters

» This filter is used when annual VOC consumption is higher then 600 kg.

» Filters are pluged in the form of cartridge from side of the wall or booth.

IV. stage

II. & III. stage

I. stage

TypeS OF STage I. FIlTRaTIOn

Floor spraying walls and booths – opsType OPS 12 / 12.1 OPS 18 / 18.1 OPS 24 / 24.1 OPS 30 / 30.1

Working area width × height [mm] 1 200 × 2 137 1 800 × 2 137 2 400 × 2 137 3 000 × 2 137

Depth of working area [mm] — / 1 000 — / 1 000 — / 1 000 — / 1 000

Outter dimensions

Total width × height (with fan)) [mm] 1 300 × 2 840 1 900 × 2 865 2 500 × 2 990 3 100 × 2 990

Total depth [mm] 850 / 1 850 850 / 1 850 850 / 1 850 850 / 1 850

Amount of exhaust air [m3/hod] 4 700 7 000 9 300 11 600

electro motor fan power [kW] 2,5 1,9 4,8 4,8

Active carbon variant

Total depth [mm] 1 100 / 2 100 1 100 / 2 100 1 100 / 2 100 1 100 / 2 100

Total height (with fan) [mm] 2 840 2 840 2 990 3 100

electro motor fan power [kW] 2,5 3,6 4,8 6,6

table spraying booths – ossType OSS 12 / 12U OSS 18 / 18U OSS 24 / 24U

Working area width [mm] 1 200 1 800 2 400

Height of working table [mm] 750 750 750

Working area height [mm] 1 387 1 387 1 387

Depth of working area [mm] 1 000 1 000 1 000

Outter dimensions

Total width [mm] 1 300 1 900 2 500

Total depth [mm] 1 850 / 2 100 1 850 / 2 100 1 850 / 2 100

Total height including fan [mm] 2 730 / 2 760 2 840 2 840

Amount of exhaust air [kW] 3 000 4 500 6 000

electro motor fan power [kW] 1,4 2,5 3,6

OpS 30 OpS 30.1 oSS 18u

lights gauge of filter clogging control panel exhaust piping

eST + a.s.podolí 1237584 01 ledeč nad SázavoucZech repuBlic

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l19-002 gB rev:02 2014/2

Devices are depicted without supporting structure.

exhauSting pipeSensures exhaust of air from working area.

recovery unitoptional recovery ensures preheating incoming air and reduces heating costs.

control panelcontrol panel is used to control a spraying wall (switch on/off, check filters). It can cotrol some additional parts of spray booth delivery. It can be mounted on booth or placed separatelly.

conveyorfor continuous production conveyor may ensure an delivery of the sprayed subjects into working area.

large outletlarge outlet with filtration is intended for fresh conditioned air into the workspace.

inlet air-handling unitIs used to deliver and modify an inlet air.

standard or optional acess ories

device SupplyWe supply complete project documentation. Spraying wall or booth can be delivered with orwithout installation.

Powder coating equiPmentbooths, tribo sPray guns and accessories

Booths

e3 7001 e3 7103 e3 7105working area floor table open

dimensions

» width » depth » height

» 1 250 mm » 1 000 mm » 1 800 mm

» 1 250 mm » 1 410 mm » 1 070 mm

» 1 250 mm » 1 410 mm » 1 120 mm

total dimensions

» width » depth » height

» 1 530 mm » 2 020 mm » 2 550 mm

» 1 530 mm » 2 600 mm » 1 760 mm

» 2 250 mm » 2 600 mm » 2 260 mm

spray gun performance » 25 kg/h » 20 kg/h » 25 kg/h

amount of exhausted air » 4 300 m³/h » 3 000 m³/h » 4 300 m³/h

Power supply » 2,5 kw, 380V, 50hz » 2,5 kw, 380V, 50hz » 3,2 kw, 380V, 50hz

weight » 500 kg » aprox. 400 kg » 450 kg

basic ProPerties of e3 booths » polished stainless steel

» easy cleaning and maintenance

» illuminated working area (except e3 7105)

» automatic filter cleaning

Booth accessories

Powder containerscontainer VF 15Powder container Vf 15 is equipment for powder paint delivery to application device. at the same time it allows recyclation of the powder paint that is over sprayed in the booth. container is sieving over sprayed powder and ensures a delivery back to application device.

Other containersstandard containers made of stainles steel.

hooK with grooVegroove with the hook is an accessory that allows easier manipulation with sprayed subject. the hook is moving out of the booth working area.

filtration cartridgesthe e3 booths are by default delivered with paper filtration cartridges. For higher performance there are polyester types (orange color).

VF 15

spray guns for powder coating

eKP m+Z1 Prsten 030 Prsten 031

Powder feeding » cup 1 liter » pump » cup 1 liter

Performance (according to charging pipe)

» 5–12 kg/h » max. 12 kg/h » 8,5 kg/h

compressed air properties

» water content » oil content » temperature

» max. 1.3 g/m³ » max. 1.0 g/m³ » max. 25°c

» max. 1,3 g/m³ » max. 1,0 g/m³ » max. 25°c

» max. 1,3 g/m³ » max. 1,0 g/m³ » max. 25°c

air consumption » max. 83 l/min » max. 100 l/min » max. 60 l/min

cup volume » 1 litr » — » 1 litr

weight » 700 g » 500 g » 770 g

accessories for triBo spray gunsProset 30rpowder paint sieve they are used to eliminate pollution and blobs in powder paint and improves an even distribution of paint particles. Powder is filled manually. Device is suitable for small manual worksites.

Proset 40powder paint sieve more power full sieve with larger sieve area. this sieve device has a 50 liter container for powder paint storage and delivery. . device is suitable for small and middle manual worksites.

tribo sPray gun: how it worKstribo spray guns (also called as electro-kinetic) are designed for powder paint application where powder paint is charged by its flow trouht charging tube.

Advantages

» no need for high-voltage generator

» reliable device » low initial costs » easy maintenance » suitable for small worksites or

finishing jobs

c4fpowder pumpPowder pump ensures a delivery from container to tribo spray guns.

regtest 3device is designed to regulation and measurement of air pressure inside of the gun. further it measures a charge in charging pipe. from this value it is possible to estimate a wear of charging parts. it also allows to choose suitable powder paint for electro-kinetic coating.it also allows to check grounding of sprayed subject.

est + a.s.Podolí 1237584 01 Ledeč nad SázavoucZech rePublic

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l04-002 gb rev:01 2014/02

charging extensions

V

V mini

K mini P

U

TA

TP TC

S

P

Z

H

basic tyPestype P – basic economic pipe, suitable for half closed ragget parts or for parts made of wire.

type tP – pipe for high performance.

type tc – circulating pipe for lower performance and ragged surfaces.

type ta – basic type for branched pipes.

end elementsthe end elements of application device are diferent kinds of sprayers that are forming and directing charged powder. simple sprayers are forming only one stream of the powder. basic sprayer is most commonly used and it has a conic output with output beam angle from 0 to 180°.

types P and u – Non regulated sprayers with flat output beams with direct or angular. the angle of beam from axis is optional in values 30°, 45° and 60°. width of the beam is subject of request to supplier. the beam position is adjusted by knurled nut.

branched atomiZersbranched atomizers apply powder paint in several small streams. Every branch can hold micro orifice with six nozzles. branched atomizers have soft spray beam.

typ K mini – branched sprayer with circular arrangement. it is used for automatic and manual spraying.

type V – branched atomizer arranged to single or double fork according to number of spray levels. shor version V mini is used for manual spraying. standard version for automatic spraying only.

V mini – for manual spraying.

type h – for automatic spraying only of horizontally hanging surfaces.

typ s – special type whose branches are freely adjustable to the shape of sprayed subject.

ApplicAtion systems solutions for coAting ApplicAtion And pAint delivery

mechAnized worksitefor manufacturing operations we supply mechanized units that provide spraying of parts in mass or series production.

the devices are usually equipped with an electronic control system that provides an important manufacturing operations (spraying, cleaning, flushing etc.).

realized projects

» revolving device for spraying of decorative glass

» revolving spray device for spraying of brake discs

» spray equipment with linear traversing

systems for pAint prepArAtion And deliverywe have extensive experience in delivering complete solutions for preparation and delivery application material (single or multiple component coating systems).

realized projects

» electronically controled mixing devices for multi-component paints

» central fluid distribution » fluid heating and circulation

coAting sections for production linesthe est + company offers reliable solutions for coating sections of production lines.

these sites may have their own control system that works stand alone or can be connected to the control system of the entire production line.

realized projects

» rubber sealing profile coating » steel shaft marking » dispersion varnish coating

Technology for producTion and painTshops

for liquid paint or glue application we provide complete line of air spraying or high-pressure spraying guns for automated spraying.

the pray gun can be remotely controlled via solenoid valves that can be controlled by an electronic control system.

the est + company is a producer and supplier of application equipment for liquid paint spraying.

products

» spray guns » high-pressure spraying pumps » pressure containers » diaphragm pumps » components for pressured air » safety aids

usage

» car refinishing » carpenters » painters in machinery production

applicaTion equipmenT

auTomaTic spray guns

AutomAtic sprAy guns overview

est 615 est 648 dsAlm dsA-msatomization method » air » air » air » air

usage » large surface spraying » glue application » marking and small surface spraying

» marking and small surface spraying

Ap 7inox est 651 est 656atomization method » air » high-pressure Airless » high-pressure mix

usage » glue application » marking and spraying » glaze applications with a demand for high quality coating

est + a.s.podolí 1237584 01 Ledeč nad Sázavouczech repuBlic

tel.: +420 569 726 094fax: +420 569 726 096e-mail: sales@estplus.cz

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our customers

» Aero vodochody a.s.

» AL INVEST Břidličná, a.s.

» clancy radiators cz, spol.s r.o.

» ČSA a.s.

» drB slovakia s.r.o.

» gumotex a.s.

» hAyes lemmerz AlukolA s.r.o.

» honeywell spol. s.r.o.

» kovosteel trAde s.r.o.

» metra Blansko a.s.

» PKZ Keramika Poštorná a.s.

» sAAr gummi czech s.r.o.

» sAAr gummi iBericA, spain

» Škoda Auto a.s.

» tcpA czech s.r.o.

» Technická univerzita v Liberci

» technicoat s.r.o.

» trw lucas a.s.

spraying section of rubber sealing profile production line

Thermal sprayingFlame spray guns and accessories

Metallizing guns

lighTJeT ad 3m pd 1gases » acetylene/oxygen *

» propane-Butane/oxygen * » acetylene/oxygen » propane-Butane/oxygen

usage » corrosion protection » decorative purposes » parts renovation » Functional purposes

» corrosion protection » decorative purposes » Functional purposes

» corrosion protection

performance acethylene/oxygen » aluminum – 3 kg/h » Zinc – 6 kg/h » Zinacor – 6,2 kg/h » steel – 2.4 kg/h » molybdenum – 2.6 kg/h

propane-Butane/oxygen » aluminum – 2.2 kg/h » Zinc – 8.2 kg/h » Zinacor – 7.1 kg/h

» aluminum – 3.4 kg/h » Zinc – 12.9 kg/h » Zinacor – 10.7 kg/h » Brass – 3.56 kg/h » copper – 4.09 kg/h » molybdenum – 2.12 kg/h

» aluminum – 3.2 kg/h » Zinc – 11.5 kg/h » Zinacor – 9.5 kg/h

weight » 1.56 kg » 1.38 kg » 1.37 kg

* gun can be changed to one of these gases

aBouT The Technology

the technology of this surface treatMent con-sists in application of a layer of Molten Metal to the Modified object. the Molten Metal is applied by Metallizing gun, which Melts the Metal and throws (usually with coMpressed air) on the surface of the object, where, after cooling creates Metal coating.

usage

» Corrosion protection – very effective method of corrosion protection, especially large constructional parts (power lines etc.), that can´t be otherwise protected (eg. zinc bath). usually it is part of the combined coating.

» Decorative purposes – a layer of metal has mainly an aesthetic function, usually imitace another material than whis is the object made off, for example, a bronze statue may have a copper surface.

» Parts renovation – practical use is for reconstruction or renovation of machine parts. For example you can do recovery of worn out shafts, when by metallization process is on worn out part applied layer of metal (eg. steel), which are then sander to the required size.

» Functional purposes – special applications, such as thermal protection. a special example of use is application of platinum on temperature sensor into the glass weld pool.

personal protectionBreath protection

» filtration unit

» air conditioning

» helmet or hood

» hose

Breath – battery powered air source

» fan unit with filtration

» safety helmet

Other

» safety leather suit

» leather glowes

» working shoes

other accessorycompressed air

Compressors

piston or srew driven

Regulators and filters

saFeTy equipmenT For gases

Safety vlave

safety valve preventing from back fire

oTher » reduction

valves

» hoses

» join equipment

gauges

Thickness gauge

important part of thermal spraying is a control of quality. We offer complete line of thickness gauges

leather suite

fan unit

hood

glowes

filtration unit

Materials & wiresWire diameTers

zin

c

zin

aco

r

all

um

iniu

m

cop

pe

r

mo

lyb

de

nu

m

bra

ss

ø 2.0 ● ● ● × × ×

ø 2.5 ● ● ● × × ×

ø 3.0 ● ● ● ● ● ●

Brass

decorative purposesAlluminium

corrosion protection

Easier wire feeding into the flame spray gun.

» prevents wire to be tangled » smooth feeding » Better ergonomy » adjustable roll diameter

Zinacor

corrosion protection

Copper

decorative purposesZinc

corrosion protectionMolybdenum

Functional & renovation

Wire Feeding supporT

maTerials and Their usage

esT + a.s.podolí 1237584 01 Ledeč nad SázavoucZech repuBlic

Tel.: +420 569 726 094Fax: +420 569 726 096e-mail: sales@estplus.cz

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SUBJECT OF SPRAYING

training & certificationThe usage of metalizing gun should be provided by personel with valid certificate for thermal spraying according to iso 14918 regulation. The esT + company is also providing training according to this regulation.

EST + a.S., LEdEč nad Sázavou

o S v ě d č E n ío způSobiLoSTi prováděT žárové STříkání – mETaLizaci

žárové STříkání pLamEnEm – ruční

zkoušejícíFrantišek Průša

podpis a razítko zkušební organizace EST + a.s.

Jaroslav Starosta

Zkušební norma: ČSN EN ISO 14918

Označení zkOušky: 14918/B1

PrOsPěch: prospěl

číslO Průkazu: 1 – 09 – 111

Datum vyDání: 15.3.2005

místO vyDání: Ledeč nad Sázavou

PlatnOst DO: 15.3.2008

Jan Novákjméno a příjmení

15.5.1970 111 222 333datum narození číslo občanského průkazu

oTher relaTed regulaTions

ISO 14922-1-2-3-4

Thermal spraying – quality requirements of thermally sprayed structures

ISO 14923

Thermal spraying – characterization and testing of thermally sprayed coatings

ISO 17834

Thermal spraying – coatings for protection against corrosion and oxidation at elevated temperatures

ISO 2063

Thermal spraying – metallic and other inorganic coatings – Zinc, aluminium and their alloys

ISO 14921

Thermal spraying – procedures for the application of thermally sprayed coatings for engineering components

ISO 14919

Thermal spraying – Wires, rods and cords for flame and arc spraying – Classification – Technical supply conditions

ISO 14918

Thermal spraying – approval testing of thermal sprayers

Multilayer coatingsThey are often used for improved corrosion protection of bridges, electric poles or other large steel structures.

Technologymultilayered coatings include a layer of thermal sprayed metal (usually zinc) which is further covered by layer of liquid paint. First paint layer is made by low viscosity paint that ensures a paint to infiltrate into pores of metal layer. second paint layer is made by usual paint viscosity.

SAnD BlASTeD SurFACesurface cleaness: sa 3 quality: ra 6–12

lIquID PAInT lAyerThickness: aprox. 80 μm

TherMAl SPrAyeD lAyerThickness: min. 120 μmmaterial: al, Zn, Zn-al

equipmenT For liquid painT coaTing

low-Pressure Spray Guns

» spray guns of the esT line

» pressure containers

high-Pressure spraying

» pneumatic driven pumps Vyza Vario

» electric driven pump delta 12000