ethylene and derivatives (epca 2012 presentation)
DESCRIPTION
Read the Ethylene and Derivatives presentation given at EPCA 2012 by Platts editor Nandita Lal. This presentation talks about the European ethylene market – coping with margin destruction; Polyethylene and PVC – Q4 destocking; and Glycols - will prices sustain as supplies ease?TRANSCRIPT
Ethylene and derivatives Nandita Lal
Editor Ethylene, Polyethylene & MEG
Agenda
• European ethylene market – coping with margin destruction
• Polyethylene and PVC – Q4 destocking begins?
• Glycols- Will prices sustain as supplies ease
Spot and contract ethylene prices
Record high
What’s moved the market this year?
• Peaks and troughs become more extreme
• Feedstock volatility remains main catalyst
• Main drivers in both Q1, Q3 was stock replenishment
• End of Q3 saw maintenance period: 2.67 million mt/year
4
Margin compression
Negative spot margins
Naphtha vs. ethylene vs. LDPE
6
Naphtha-ethylene spread narrows to 2008 levels
So what has Europe done?
•Scaled back rates
•Closed inefficient units
0
1000
2000
3000
4000
5000
6000
Jan - Mar Apr - Jun Jul - Sep Oct - Dec
2005
2006
2007
2008
2009
2010
2011
2012
Quarterly Ethylene Production 2005-2012
Source: APPE
Comparative regional economics
Source: CEFIC
Average Steam Cracker Profitability Q4 2011 $/mt
West Europe
Central Europe
North Asia
Middle East
China Asia World
Net Feed Cost 498 551 756 216 255 340 590
Variable Cost 533 550 111 22 504 456 276
Fixed Cost 114 113 69 36 33 50 57
Ethylene Cost 1144 1214 936 274 791 846 922
Margin 222 99 285 943 338 243 276
ROI(%) 7.4 3 13.4 43.3 12.3 8.7 10.9
Comparative regional plant utilization rates
Source: CEFIC
Derivative rationalization
• Ineos looking to sell its HDPE plants
• Versalis plans to replace its LLDPE C8 plant with elastomers
• Ineos is set to exit LLDPE C4
• Shale boom may accelerate the closure of almost 10% of European
crackers capacity in the best case and 20% in the worst case in the next
five years.
• Europe to lose competitiveness in C2, likely to concentrate on C3 and C4.
BASF plans to build a new 155,000 mt per year butadiene extraction plant
at its Antwerp, Belgium to start in 2014.
MOL plans a new butadiene plant in Tiszaujvaros, Hungary by 2015.
Versalis plans a new 70,000 metric tonne butadiene unit in Dunkirk, France
to be on line by 2015.
LyondellBasell to debottleneck butadiene capacity in Wesseling,Germany
40% from 170,000 mt to 238,000 mt/yr by 2013.
Shale gas developments to add to woes
11
Average HDPE profitability
Source Booz and Company
• Integrated PE complexes are unlikely to be replaced
• The strong speciality chemical base of Europe
• A world-scale cracker to cost between $4 billion and $5 billion- not all announcements likely to be followed
What opportunities lie ahead?
13
Polymer derivatives: Fundamentals for Q4
14
Converting industry also facing challenges
15
High and volatile feedstocks
Competitive finished products from Middle East and Asia
A spate of production issues lead to spike in MEG prices in Europe in touching highs since 2007.
Glycols: Resisting the sell-off
16
• Hurricane ISAAC limits USA supplies
• Europe imports 80,000-100,000 mt/year from the USA
• In August Ineos’ plant in Cologne, Germany; BASF in Ludwigshafen,
Germany and PKN Orlen in Plock, Poland were on turnaround
• In Middle East, SABIC, Equate and Petro Rabigh all had production
issues
Middle East, US and Europe contribute
17