eu-type examination certificate uk/0126/0060 revision · mounted to the loader’s inner frame by...

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Issue date: Valid until 26 July 27 Sept G Stones Technical Manager For and on behalf of the Head NMO I Stanto Tel +44 (0) 20 8943 7272 I Fax +44 (0) NMO is part of the Regulatory Deliver EU-type examina UK/0126/0060 Re Issued by: NMO Notified Body Number In accordance with the requ (S.I. 2016 No. 1153) whic 2014/32/EU, this EU-type e Trimble Navigation Ne 11 Birmingham Drive Riccarton Christchurch 8440 New Zealand In respect of a vehicle-mou Loadrite L-Series 2180 and Maximum capacity Max Minimum capacity Min Scale interval 1 kg Accuracy class Y(b) The necessary data (princi for identification purposes descriptive annex to this ce This revision replaces previ U y 2017 tember 2019 of Technical Services ton Avenue I Teddington I TW11 OJZ I United Kingdom 20 8943 7270 I Web www.gov.uk/government/organisations/regulatory ry directorate within the Department for Business, Energy & Industria ation certificate evision 9 r 0126 uirements of the Measuring Instruments R ch implement, in the United Kingdom, examination certificate has been issued to ew Zealand Limited unted automatic catchweighing instrumen d having the following characteristics: 350 e 10 e e 200 kg ipal characteristics, alterations, securing s and conditions (when applicable) are ertificate. ious versions of the certificate. UK/0126/0060 MI-006 0135 y-delivery al Strategy Regulations 2016 Council Directive o: nt designated the g, functioning etc) e set out in the

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Page 1: EU-type examination certificate UK/0126/0060 Revision · mounted to the loader’s inner frame by means of two sets of nuts/bolts. A similar arrangement is required for any printer

Issue date: Valid until

26 July 201727 September 2019

G Stones Technical Manager For and on behalf of the Head of

NMO I Stanton Avenue I Teddington I TW11 OJZ I United KingdomTel +44 (0) 20 8943 7272 I Fax +44 (0) 20 8943 7270 I WebNMO is part of the Regulatory Delivery directorate within the Department for Business,

EU-type examination certificate UK/0126/0060 Revision

Issued by:

NMO Notified Body Number 0126

In accordance with the requirements of the (S.I. 2016 No. 1153) which implement, in the Un2014/32/EU, this EU-type examination

Trimble Navigation New Zealand Limited 11 Birmingham Drive Riccarton Christchurch 8440 New Zealand In respect of a vehicle-mounted automatic catchweighing instrument designated the Loadrite L-Series 2180 and having the following characteristics:

Maximum capacity Max Minimum capacity Min Scale interval 1 kg ≤ e ≤ 200 kgAccuracy class Y(b)

The necessary data (principal characteristics, alterations, securing, functioningfor identification purposes and conditions (when applicable) are set out in the descriptive annex to this certificate.

This revision replaces previou

UK/0126

26 July 2017 27 September 2019

For and on behalf of the Head of Technical Services

Stanton Avenue I Teddington I TW11 OJZ I United Kingdom Tel +44 (0) 20 8943 7272 I Fax +44 (0) 20 8943 7270 I Web www.gov.uk/government/organisations/regulatoryNMO is part of the Regulatory Delivery directorate within the Department for Business, Energy & Industrial Strategy

type examination certificate Revision 9

Notified Body Number 0126

In accordance with the requirements of the Measuring Instruments Regulations 20which implement, in the United Kingdom,

examination certificate has been issued to:

Trimble Navigation New Zealand Limited

mounted automatic catchweighing instrument designated the Series 2180 and having the following characteristics:

≤ 350 e ≥ 10 e

≤ e ≤ 200 kg

The necessary data (principal characteristics, alterations, securing, functioningfor identification purposes and conditions (when applicable) are set out in the descriptive annex to this certificate.

This revision replaces previous versions of the certificate.

UK/0126/0060

MI-006

0135

www.gov.uk/government/organisations/regulatory-delivery Industrial Strategy

Measuring Instruments Regulations 2016 Council Directive

certificate has been issued to:

mounted automatic catchweighing instrument designated the

The necessary data (principal characteristics, alterations, securing, functioning etc) for identification purposes and conditions (when applicable) are set out in the

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Descriptive Annex

1 INTRODUCTION This pattern of a battery-operated automatic catchweighing instrument, designated the L-Series 2180, comprises an electronic indicator, pressure transducer and sensors mounted on a wheeled loader. This pattern automatically determines the load in the bucket during the lifting process, the hydraulic pressure in the loader’s arms is converted by a pressure transducer, the output being used by the indicator to display the corresponding weight. 2 DESCRIPTION

2.1 Mechanical

Figure 1 shows a typical installation. 2.1.1 Pressure transducer(s) One or two Loadrite model LC965C pressure transducers can be used, depending on the type of lifting system involved (Figure 2). 2.1.2 Position reference / Lift speed / Direction sensor The system has either a Loadrite Model LM960 optical arm-location sensor (Figure 3) or a Loadrite Model LR908 spring-loaded rotary encoder type arm-location sensor (Figure 4). The sensor is programmed for a number of trigger points and can provide alarms if the lift is outside acceptable limits. In addition, the sequence of operation of the trigger points establishes the direction of travel of the arm (ascending or descending).

2.1.3 Load receptor (“Bucket”) location sensors (Figure 5) Loadrite AAA-20710 sensors may be fitted to detect when the load receptor (bucket) is in the fully rotated “crowded back” (Bucket Full) position and when the bucket is in the “crowded forward” (Bucket Empty) position. When fitted, the sensors will inhibit weighing if the load receptor is not in the appropriate position for the weighing operation.

2.1.4 Inclinometer (Figure 6) The Loadrite LR966 angle sensor is either bolted or glued onto a flat surface, which can be any vertical surface perpendicular to the front edge of the bucket. It is set to inhibit weighing for a tilt greater than 6°.

2.1.5 Indicator

The Loadrite L2180 weighing indicator console (Figure 7) is located inside the cabin and is mounted to the loader’s inner frame by means of two sets of nuts/bolts. A similar arrangement is required for any printer connected. 2.2 Electrical

The system operates from 11-32 V DC, supplied from the vehicle battery (12 or 24V DC). The indicator console is fitted with a non-volatile static RAM with integrated Lithium battery to maintain the basic functions such as clock etc, a warning message is displayed when it needs replacing.

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2.3 Devices

The instrument is provided with a semi-automatic zero-setting device. The indicator displays a request for a zero-setting every 15 min, which must be carried out by the operator via the “Zero” button on the indicator. 3 TECHNICAL DATA

3.1 The system has the following technical characteristics:

Maximum capacity (Max) ≤ 350 e

Scale interval 1 kg ≤ e ≤ 200 kg

Minimum capacity (Min) 10 e

Pressure transducer Loadrite Model LC965C

Transducer measuring range 0G350 bar

Transducer output signal 4G20 mA

Climatic environment -20 °C to +50 °C, open, condensing

Electromagnetic environment E3

Mechanical environment Vehicle mounted

Power supply 11-32 V DC

Display/keyboard location Indicator console in cabin

Accuracy class Y(b)

3.2 Documentation and drawings Set-up and calibration Manual MAN-80992-00 (April 09) Installation Manual MAN-80879-02 (September 09) LR wiring diagram 81005-00.MS1 LR2180 Indicator Main Board 20739-05B.SCH Indicator Assembly drawing L2180-00.AS2 LC965C technical characteristics LC965C-00.SPC 3.3 Software 3.3.1 The embedded software on the indicator controls the weighing process and the determination of the weight value. The software designation is 60364 and its version number is 1.xx, where xx changes when non-legally relevant modifications are added to the software. This information is displayed at start-up and can be obtained from the main Menu by entering access code 321 to Diagnose | Property, and can be printed by entering access code 2214 for calibration printout. 3.3.2 Upon start-up the system will initiate a full self test to check hardware / software and system integrity. It includes an internal memory test for software code integrity, configuration data integrity and calibration data integrity. The system regularly checks the operation of all components. Any errors that are detected are displayed on the indicator console screen. 3.3.3 The system is access code-protected, all internal weighing setup parameters and calibration data are audit counter protected (non resettable setup and calibration counter). The setup and calibration counter is displayed by the indicator at start up and any changes to any parameters will increment the counter on power up of the instrument. The number displayed must be written on the tamper-evident label located on the instrument.

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3.3.4 There is no provision for the end user to install new software and only authorised Loadrite dealers can install new software using proprietary hardware and software tools. Software installation does not alter any setup or calibration parameters. 3.3.5 There are a number of internal operating parameters that can be configured for the end user site operations. Data fields that can display customer / truck / site details can be printed on delivery dockets. Product data fields can also be configured and printed on dockets. All these parameters are access code protected and can only be configured by authorised Loadrite dealers. Docket printouts must bear date and time, individual and total weights with unit, consoled ID, loader ID, product number. 4 PERIPHERAL DEVICES AND INTERFACES

4.1 Interfaces

The indicator may be fitted with the following interfaces (Figure 9):

− TXDR: Amphenol 7 way interface for pressure transducers

− PRINTER: JST 12 way interface for printer and data module

− PWR/CTRL: JST 15 way interface for power supply inputs as well as trigger, location sensors and inclinometer.

4.2 Peripheral devices

The instrument may be connected to any peripheral device that has been issued with Parts Certificate by a Notified Body responsible for Module B under Directive 2014/32/EU and bears the CE marking of conformity to the relevant directives; or A peripheral device without a Parts certificate may be connected under the following conditions:

− it bears the CE marking for conformity to the EMC Directive;

− it is not capable of transmitting any data or instruction into the measuring instrument, other than to release a printout, checking for correct data transmission or validation;

− it prints measurement results and other data as received from the measuring instrument without any modification or further processing; and

− it complies with the applicable requirements of Paragraph 8.1 of Annex I.

5 APPROVAL CONDITIONS

The certificate is issued subject to the following conditions: 5.1 Inscriptions

5.1.1 The instrument shall bear the following inscriptions (Figure 8):

− CE marking

− Supplementary metrology marking

− Manufacturer’s name, registered trade name or registered trade mark and postal address

− Identification number of the notified body

− Information in respect of its accuracy

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and, when applicable:

− Information in respect of the conditions of use

− Measuring capacity

− Identity marking (a type, batch or serial number or other element allowing their identification)

− Number of the EU-type examination certificate

− Information whether or not additional devices providing metrological results comply with the provisions of Directive 2014/32/EU on legal metrological control

The markings and inscriptions shall fulfil the requirements of Article 8, Article 21, Article 22 and Point 9 of Annex I of Directive 2014/32/EU.

5.1.2 All components are identified by individual serial numbers. 5.1.3 The indicator shall be connected to a printer and/or an approved data storage device. 6 LOCATION OF SEALS AND VERIFICATION MARKS

6.1 The CE mark shall be impossible to remove without damaging it. The labels shall be impossible to remove without them being destroyed.

6.2 Each time the set-up and calibration audit counter changes, the updated number must be recorded on the tamper-evident label located on the front face of the indicator. 6.3 Components that may not be dismantled or adjusted by the user will be secured by either a wire and seal or tamper evident label and securing mark. The securing mark may be either:

− a mark of the manufacturer and/or manufacturer’s representative, or

− an official mark of a verification officer.

7 ALTERNATIVES 7.1 Having a modified software. The software designation is 60364 and its version number is 2.xx, where xx changes when non-legally relevant modifications are made to the software. This software provides facilities to use MMS reporting software using data module and wireless communication, which shall not be used for legal purposes under this certificate. 7.2 Having a modified instrument, designated the Express (Figure 10) and Force (Figure 11), with reduced (Express) and no (Force) data handling functionality, and reduced keypads. The software designation for the Express is 60395 and its version is 2.xx, where xx changes when non-legally relevant modifications are made to the software. The software designation for the Force is 60408 and its version is 2.xx, where xx changes when non-legally relevant modifications are made to the software.

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These models may be used with the Loadrite AAA-20709 inclinometer instead of the LR966 inclinometer described in section 2.1.4. The inclinometer is either bolted or glued onto a flat surface, which can be under the control lever console or any flat surface that affords minimum protection against the switch being accidentally activated. It is set to activate for a tilt greater than 6°. 7.3 Having the instrument designated the L2150 (Figure 12), with modified indicator console layout and dedicated key for entering target weights. The software designation for the L2150 is 60439 and its version is 1.xx, where xx changes when non-legally relevant modifications are made to the software. This model may be used with the Loadrite AAA-20709 inclinometer instead of the LR966 inclinometer described in section 2.1.4. The inclinometer is either bolted or glued onto a flat surface, which can be under the control lever console or any flat surface that affords minimum protection against the switch being accidentally activated. It is set to activate for a tilt greater than 6°. 7.4 The software version for the L2150 described in section 7.3 may be 2.xx, where xx changes when non-legally relevant modifications are made to the software. 7.5 Having the instrument fitted with forks instead of a bucket, as shown in Figure 13. The mode of operation and specifications remain as described in the certificate. 7.6 Having the position sensor described in section 2.1.3 replaced by any compatible sensor (including the Trimble Loadrite AAA-20762 laser position switches and SEN-NJ5-18GM50-E proximity sensors), provided it fulfils the functions in section 2.1.3.

7.7 Having the instrument fitted to a container reach stacker, as shown in Figure 14. The mode of operation and specifications remain as described in the certificate (weighing shall be inhibited when the telescopic boom is not fully retracted).

7.8 Having the instrument fitted to a container forklift, as shown in Figure 15. The mode of operation and specifications remain as described in the certificate. 7.9 Having the LC965C pressure transducers as described in sections 2.1.1, 3.1, and 3.2, replaced by Loadrite LC985A or LC985B pressure transducers with the characteristics below:

Pressure transducer Loadrite LC985A Loadrite LC985B

Transducer measuring range 0G400 bar

Transducer output signal 4G20 mA

Technical characteristics document number

114451 114450

8 ILLUSTRATIONS

Figure 1 Typical installation Figure 2 Typical pressure transducers installation Figure 3 Typical LM960 sensor installation Figure 4 Typical LR908 sensor installation Figure 5 Typical AAA-20710 “crowded back/forward” location sensors Figure 6 Typical LR966 inclinometer installation Figure 7 Loadrite L2180 indicator console Figure 8 Side label (examples)

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Figure 9 Interfaces Figure 10 Express indicator console Figure 11 Force indicator console Figure 12 Loadrite L2150 indicator console Figure 13 Instrument fitted with forks Figure 14 Reach stacker configuration Figure 15 Container forklift configuration CERTIFICATE HISTORY

ISSUE NO. DATE DESCRIPTION

UK/0126/0060 28 September 2009 Type examination certificate first issued.

UK/0126/0060 rev 1 04 May 2010 Max capacity changed from 100 e to 350 e (n ≤ 350).

UK/0126/0060 rev 2 07 July 2010 Section 2.1.3 modified.

UK/0126/0060 rev 3 15 August 2011 Alternatives 7.1 and 7.2 added.

UK/0126/0060 rev 4 14 November 2012 Alternative 7.3 added.

UK/0126/0060 rev 5 01 October 2013 “Instrument may be fitted with printer and/or data storage” removed from section 1 and replaced by “shall be fitted” in additional section 5.1.3.

Alternative 7.4 added.

UK/0126/0060 rev 6 20 March 2014 Applicant’s name changed from Actronics Ltd to Trimble Loadrite Auckland Ltd.

Addition of: Alternative 7.5 & Figure 13.

UK/0126/0060 rev 7 05 November 2015 Section 2.1.4: location of inclinometer corrected, tilt angle changed from 5 ° to 6 °.

Alternative 7.6 added.

Figure 8 modified: 2nd label added, “(examples)” added to the description.

UK/0126/0060 rev 8 02 June 2016 References to 2004/22/EC changed to 2014/32/EU.

Postal address added to section 5.1.1. (2014/32/EU requirement).

Sections 7.7 and 7.8 added.

UK/0126/0060 rev 9 26 July 2017 Change of company name and address from: “Trimble Loadrite Auckland Ltd 45 Patiki Road Avondale, Auckland

New Zealand”

Wording in 5.1 and 6.1 updated to align with Directive 2014/32/EU

Alternative 7.9 added

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1. Indicator 2. Arm-location sensor 3. Pressure transducer(s) 4. Add button 5. Printer 6. “Crowded back/forward” sensors 7. Inclinometer

Figure 1 Typical installation

Figure 2 Typical pressure transducers installation

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Figure 3 Typical LM960 sensor installation

Figure 4 Typical LR908 sensor installation

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Figure 5 Typical AAA-20710 “crowded back/forward” location sensors

Figure 6 Typical LR966 inclinometer installation

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Figure 7 Loadrite L2180 indicator console

Figure 8 Side label (examples)

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Figure 9 Interfaces

Figure 10 Express indicator console

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Figure 11 Force indicator console

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Figure 12 Loadrite L2150 indicator console

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Figure 13 Instrument fitted with forks

1. Indicator 2. Arm-location sensor 3. Pressure transducer(s) 4. Add button 5. Printer 6. “Crowded back/forward” sensors 7. Inclinometer

Figure 14 Reach stacker configuration

Page 16: EU-type examination certificate UK/0126/0060 Revision · mounted to the loader’s inner frame by means of two sets of nuts/bolts. A similar arrangement is required for any printer

1. Indicator 2. Arm-location sensor3. Pressure transducer(s)4. Add button 5. Printer 6. “Crowded back/forward” sensors7. Inclinometer

Figure 15 Crown copyright 2017 NMO Regulatory Delivery directorate Department for Business, Energy & Industrial StrategyThis material may be freely reproduced except for sale

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location sensor Pressure transducer(s)

“Crowded back/forward” sensors

Figure 15 Container forklift configuration

Energy & Industrial Strategy material may be freely reproduced except for sale