evaledtm evaporators€¦ · flexo inks physical properties of inks are affected by the choice of...
TRANSCRIPT
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Dionisio Visintin
New opportunities within the industrial wastewater market
bull Graphic Arts bull Pulp amp Paper bull Textile bull Food amp Beverage
EVALEDTM
EVAPORATORS
Marketing Departement
Todayrsquos presenter amp Housekeeping
o Attendees lines are muted o Questions are handled by typing in the box as shown below o Webinar is being recorded and will be made available o After the webinar a short 5 question survey will be sent to you
Please take 30 seconds and answer the questions
Type your questions here at anytime during the webinar and we will see them and answer at the end
Pamela Spada Product Manager
Cristina Del Piccolo RampD Process Director
Dionisio Visintin Marketing amp Com Director
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 2
Index
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 3
Scope 1 Opportunities
Industries waste water focus Matrix table of Applications References list Competitor
2 Challenges
3 Case studies EVALED installation (materials size Pre and Post treatments)
The scope of this webinar
4
Evaporators applied in hellip
bull Ghaphic Arts
Printing bull Pulp amp Paper bull Textile
bull Food amp Beverage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
5
Printing 1
Printing companies can be categorized based on a type of customers serve b types of jobs print c type of equipment use
The main printing market is split in 3 segments Commercial printing (Ad Promo) from stationery to brochures and magazines Some companies do focus of specific markets such as quick printers forms printers wide format printers direct mail printers and companies doing security printing Packaging printing specialize in printing all kinds of packaging such as boxes cartons bags cans tags and labels Publication printing newspaper printers book printers magazine printers or directory printers target the high volume work in a specific market
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
6
Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset
The main printing processes are 1 Offset lithography
(Offset)
2 Flexography (Flexo)
3 Digital Printing (Inkjet amp Xerog)
4 Gravure (surface treatment)
5 Screen Printing
Printing 2
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7
Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board
Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers
Printing 3
8
Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks
(uncommon)
Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)
Printing 4
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
9
Flexo Offset
Waste Water in Printing Industry
Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated
Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the
image is develop by the UV on the plate
Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
10
Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)
Printing Industry in USA
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Todayrsquos presenter amp Housekeeping
o Attendees lines are muted o Questions are handled by typing in the box as shown below o Webinar is being recorded and will be made available o After the webinar a short 5 question survey will be sent to you
Please take 30 seconds and answer the questions
Type your questions here at anytime during the webinar and we will see them and answer at the end
Pamela Spada Product Manager
Cristina Del Piccolo RampD Process Director
Dionisio Visintin Marketing amp Com Director
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 2
Index
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 3
Scope 1 Opportunities
Industries waste water focus Matrix table of Applications References list Competitor
2 Challenges
3 Case studies EVALED installation (materials size Pre and Post treatments)
The scope of this webinar
4
Evaporators applied in hellip
bull Ghaphic Arts
Printing bull Pulp amp Paper bull Textile
bull Food amp Beverage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
5
Printing 1
Printing companies can be categorized based on a type of customers serve b types of jobs print c type of equipment use
The main printing market is split in 3 segments Commercial printing (Ad Promo) from stationery to brochures and magazines Some companies do focus of specific markets such as quick printers forms printers wide format printers direct mail printers and companies doing security printing Packaging printing specialize in printing all kinds of packaging such as boxes cartons bags cans tags and labels Publication printing newspaper printers book printers magazine printers or directory printers target the high volume work in a specific market
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
6
Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset
The main printing processes are 1 Offset lithography
(Offset)
2 Flexography (Flexo)
3 Digital Printing (Inkjet amp Xerog)
4 Gravure (surface treatment)
5 Screen Printing
Printing 2
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7
Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board
Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers
Printing 3
8
Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks
(uncommon)
Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)
Printing 4
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
9
Flexo Offset
Waste Water in Printing Industry
Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated
Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the
image is develop by the UV on the plate
Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
10
Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)
Printing Industry in USA
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Index
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 3
Scope 1 Opportunities
Industries waste water focus Matrix table of Applications References list Competitor
2 Challenges
3 Case studies EVALED installation (materials size Pre and Post treatments)
The scope of this webinar
4
Evaporators applied in hellip
bull Ghaphic Arts
Printing bull Pulp amp Paper bull Textile
bull Food amp Beverage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
5
Printing 1
Printing companies can be categorized based on a type of customers serve b types of jobs print c type of equipment use
The main printing market is split in 3 segments Commercial printing (Ad Promo) from stationery to brochures and magazines Some companies do focus of specific markets such as quick printers forms printers wide format printers direct mail printers and companies doing security printing Packaging printing specialize in printing all kinds of packaging such as boxes cartons bags cans tags and labels Publication printing newspaper printers book printers magazine printers or directory printers target the high volume work in a specific market
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
6
Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset
The main printing processes are 1 Offset lithography
(Offset)
2 Flexography (Flexo)
3 Digital Printing (Inkjet amp Xerog)
4 Gravure (surface treatment)
5 Screen Printing
Printing 2
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7
Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board
Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers
Printing 3
8
Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks
(uncommon)
Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)
Printing 4
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
9
Flexo Offset
Waste Water in Printing Industry
Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated
Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the
image is develop by the UV on the plate
Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
10
Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)
Printing Industry in USA
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
The scope of this webinar
4
Evaporators applied in hellip
bull Ghaphic Arts
Printing bull Pulp amp Paper bull Textile
bull Food amp Beverage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
5
Printing 1
Printing companies can be categorized based on a type of customers serve b types of jobs print c type of equipment use
The main printing market is split in 3 segments Commercial printing (Ad Promo) from stationery to brochures and magazines Some companies do focus of specific markets such as quick printers forms printers wide format printers direct mail printers and companies doing security printing Packaging printing specialize in printing all kinds of packaging such as boxes cartons bags cans tags and labels Publication printing newspaper printers book printers magazine printers or directory printers target the high volume work in a specific market
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
6
Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset
The main printing processes are 1 Offset lithography
(Offset)
2 Flexography (Flexo)
3 Digital Printing (Inkjet amp Xerog)
4 Gravure (surface treatment)
5 Screen Printing
Printing 2
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7
Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board
Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers
Printing 3
8
Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks
(uncommon)
Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)
Printing 4
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
9
Flexo Offset
Waste Water in Printing Industry
Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated
Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the
image is develop by the UV on the plate
Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
10
Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)
Printing Industry in USA
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
5
Printing 1
Printing companies can be categorized based on a type of customers serve b types of jobs print c type of equipment use
The main printing market is split in 3 segments Commercial printing (Ad Promo) from stationery to brochures and magazines Some companies do focus of specific markets such as quick printers forms printers wide format printers direct mail printers and companies doing security printing Packaging printing specialize in printing all kinds of packaging such as boxes cartons bags cans tags and labels Publication printing newspaper printers book printers magazine printers or directory printers target the high volume work in a specific market
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
6
Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset
The main printing processes are 1 Offset lithography
(Offset)
2 Flexography (Flexo)
3 Digital Printing (Inkjet amp Xerog)
4 Gravure (surface treatment)
5 Screen Printing
Printing 2
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7
Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board
Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers
Printing 3
8
Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks
(uncommon)
Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)
Printing 4
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
9
Flexo Offset
Waste Water in Printing Industry
Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated
Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the
image is develop by the UV on the plate
Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
10
Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)
Printing Industry in USA
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
6
Trend printing is gradually migrating to digital printing packaging printing is moving to flexo waterless technology is growing in Offset
The main printing processes are 1 Offset lithography
(Offset)
2 Flexography (Flexo)
3 Digital Printing (Inkjet amp Xerog)
4 Gravure (surface treatment)
5 Screen Printing
Printing 2
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7
Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board
Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers
Printing 3
8
Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks
(uncommon)
Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)
Printing 4
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
9
Flexo Offset
Waste Water in Printing Industry
Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated
Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the
image is develop by the UV on the plate
Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
10
Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)
Printing Industry in USA
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 7
Offset The inked image is transferred (or offset) from a plate (Al) to a rubber blanket then to the printing surface Lithographic process is based on the repulsion of oil and water the image to be printed obtains ink from ink rollers while the non-printing area attracts a water-based film (called fountain solution) keeping the areas free The process can be used to print on paper cardboard plastic or other materials but with flat surface For higher volume work offset presses use rolls of paper It is fast that the printed paper needs to be force dried (oven) most widely used printing technique for books newspapers stationery corrugated board
Flexo the content that needs to be printed is on a relief of a rubber printing plate This plate is inked and that inked image is transferred to the printing surface is used to print on paper plastics metals cellophane and other materials Flexo is mainly used for packaging and labels and today also for newspapers
Printing 3
8
Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks
(uncommon)
Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)
Printing 4
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
9
Flexo Offset
Waste Water in Printing Industry
Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated
Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the
image is develop by the UV on the plate
Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
10
Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)
Printing Industry in USA
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
8
Flexo inks Physical properties of inks are affected by the choice of raw materials as well as the environment (T) Flexographic printing inks are formulated to remain compatible with the variety of substrates Types 1 solvent-based inks (VOC) 2 water-based inks 3 electron beam (EB) curing inks 4 ultraviolet (UV) curing inks 5 two-part chemically-curing inks
(uncommon)
Offset inks Are highly viscous solvent base inks (dv 40ndash100 Pamiddots) Types Heat-set inks most common variety are set by heating and then rapid cooling are used in magazines catalogs and inserts Cold-set inks are the most economical option and are generally used for newspapers and books Energy-curable inks are the highest-quality inks (most expensive) and are set by application of light energy They require specialized equipment and are divided in UV-curable and EB-curable (electron beam)
Printing 4
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
9
Flexo Offset
Waste Water in Printing Industry
Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated
Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the
image is develop by the UV on the plate
Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
10
Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)
Printing Industry in USA
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
9
Flexo Offset
Waste Water in Printing Industry
Waste waters are coming from a mix of washing streams and water contaminated by inks (fountain solution acid-based and made with gum Arabic chromates andor phosphates and magnesium nitrate) Normally is used a chemical-physical small plant but fountain solution and some other heavy polluted streams are economically treated by scraped evaporator once the flotating oily fraction is separated
Waste waters are coming from a) water base inks washing streams b) washing of the photopolymer after the
image is develop by the UV on the plate
Wastewaters from printing operations may contain lubricating oils waste ink cleanup solvents photographic chemicals acids alkalis and plate coatings as well as metals such as silver iron chromium copper and barium
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
10
Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)
Printing Industry in USA
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
10
Dimensions printing Companies are small (70 have less than 10 employees) Produce a small amount of waste water (few tons per day)
Printing Industry in USA
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Pretreatment bull Cotton water emissions vary bull Wool halogenated solvents bull Silk high total organic charge bull Synthetic materials 80 prep agents (waste water) 20 (air) Mineral oils EOPO adducts silicone oils hard surfactants biocides Dyeing bull Dye formulation (dispersants salts powder-binding anti-foaming anti-freeze thickening buffer agents) bull Alkali chemicals and auxiliaries used in dyeing processes bull Contaminants (residues of pesticides) Printing bull Printing paste residues bull Waste water from wash-off and cleaning operations bull VOC from drying and fixing Finishing bull cross-linking agents in easy-care finishes bull Flame retardant Antistatic Softening agents bull Fluor chemical repellents Washing bull Surfactants Coating and laminating bull Coating powders and pastes Melamine resins bull Polymer dispersions (organic solvent) Carpet back coating bull Foaming agents and stabilizers Cross-linkers Antioxidants bull Gelling agent Hydrophobic substances Complex Agents bull Thickeners Vulcanization accelerators Activators
11
Textile Textile processes
Pretreatment bull Cotton Wool Silk treatment
singeing desizing scouring mercerizing bleaching carbonizing washingscouring fulling weighting)
bull Synthetic material washing surfactants complexagents alkali thermo fixation
Dyeing bull Natural Fibers Cellulose Wool Silk bull Synthetic Fibers Polyamide PES Acrylic Printing bull Printing with pigments bull Printing with dyes Finishing bull Easy care Water repellent Softening Anti-felt bull Flame-retardant Antistatic Mothproofing Resins bull Bactericidal and fungicidal Oxidizing Washing bull Washing with water (detergent) bull Dry cleaning (PCE) Coating and laminating bull coating auxiliaries (remove volatile solvents) Carpet back coating bull Pre Foam Textile back Heavy coating bull Reinforcement Back finish
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
12
For internal use only Food ampBeverage Marketing Info Segments and Opportunities
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Marketing info
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Food amp Beverage Market 1
13
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Food amp Beverage Market 2
14
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Techno maps
15
Evaporation Crystallization towards ZLD
Techno maps
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Market Drivers amp Main Issues
EVALED Evaporators October 2014 16
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
The Matrix
EVALED Evaporators October 2014 17
For each of these industries we have created a matrix which lists
bull Segments
bull Applications
bull Parameters to control
bull Average flow rate
bull Technology
In details we analyse where and how EVALED is applied discussing
bull Challenges
bull References
bull Case Studies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Graphic Arts - PampP - Textile Industry Segments
EVALED Evaporators October 2014 18
1 Newspaper amp Magazine Printing
2 Paper Industry 3 Fiber Manufaturing
(synthetic or natural)
4 Engineering Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Matrix Graphic Arts - PampP - Textile
EVALED Evaporators October 2014 19
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Newspaper amp Magazine Printing
Offset plates waste waters NH3 Cl SO4 TH TDS Solvents 1-10 x Flexo plates rinsing waters Surfactants 1-10 x
Water-based inks washing waters NH3 Cl SO4 TH TDS IPA 1-10 x Cilinders eaching waste waters NO3 Cl F TDS HM 1-10 x
Paper Industry
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS BOD 1-10 x x x Black liquor NH3 Cl SO4 TH TDS 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x x Fiber
Production Fiber Die Color Waste Water NH3 Cl SO4 TH TDS 1-10 x x x
Caustic and acids baths NH3 Alkalinity Cl SO4 TH TDS 1-10 x Synthetic Fiber Oil emulsion TDS Oil 10-100 x x
Gas scrubber blow-down NH3 Cl SO4 TH TDS Oil Solvents 10-100 x x RO concentrate discharge in ZLD Cl SO4 TH TDS 10-100 x x
IE regeneration Cl SO4 TH TDS 10-100 x x Eng Comp New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS Oil Solvents BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Graphic Arts Industry EVALED Reference
EVALED Evaporators October 2014 20
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Argentina 1994 Heat Pump Forc Circ 3 (06) Exausted Chemicals Photo Films Silver Belgium 1995 Heat Pump Forc Circ 5 (1) Exausted Chemicals Photo Films Silver Korea 1995 Heat Pump Forc Circ 3 (06) Flexo Waterbased Inks Paper Packaging Germany 1998 Heat Pump Scraped 2 (03) Flexo Waterbased Inks Paper Packaging France 2001
Heat Pump Forc Circ 6 (12) Flexo Plate Rinsing Napp Newspaper Italy 2001 Heat Pump Forc Circ 4 (07) Offset Solventbased Inks Newspaper Malaysia 2003 Heat Pump Forc Circ 12 (22) Flexo Plate Rinsing Napp Newspaper Italy 2004 Heat Pump Scraped 8 (15) Mix Galvan rins and Chalo Inks Paper Money India 2004 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging USA 2006
Heat Pump Forc Circ 4 (07) Flexo Waterbased Inks Paper Packaging Holland 2006 HP Forc Circ +
HP Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging France 2006 Heat Pump Forc Circ 10 (2) Flexo Waterbased Inks Paper Packaging Spain 2007 Heat Pump Forc Circ +
Heat Pump Scraped 4 (07)
Flexo Waterbased Inks Paper Packaging Belgium 2007 Heat Pump Forc Circ 30 (6) Flexo Plate Rinsing Napp Newspaper UK 200709
Heat Pump Forc Circ + Heat Pump Scraped 30 (6) Exausted Chemicals Photo Films Silver UK 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Plate Rinsing Napp Newspaper Greece 2009
Heat Pump Forc Circ + Heat Pump Scraped 25 (05) Flexo Waterbased Inks Paper Packaging Slovenia 2010 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Morocco 2011 Heat Pump Scraped 05 (01) Flexo Waterbased Inks Paper Packaging Lebanon 2012
MVR Forc Circ 15 (3) Flexo Waterbased Inks Paper Packaging Italy 2013 Heat Pump Scraped 4 (07) Mix Galvan Rins and Chalco Inks Paper Money Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Textile Industry EVALED Reference
21
For internal use only
EVALEDTM Technology Flowrate
m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Forc Circ + Heat Pump Scraped 5 (1) Fiber Oil emulsion Nylon Fibers Oil Italy 1997
Heat Pump Forc Circ + Heat Pump Scraped 25 (45) Dyeing of tissue Textile Italy 1999
Heat Pump Forc Circ 4 (07) Fiber Oil emulsion Nylon Fibers Oil Brasil 1999 Heat Pump Forc Circ 2 (03) Dying of fibers Textile Italy 2000
MVR Forc Circ + Heat Pump ForcCirc 20 (36) Dyeing of fibers Textile Italy 2006
MVR Forc Circ + Hot Water Scraped 30 (6)
Scour and Dyeing ROConcentrate ZLD Wool Carpets Biofuel UK 2008
Heat Pump Forc Circ 4 (07) Nonwoven manufacturing Plastic Fibers Malaysia 2009
Case Studies in red
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Food amp Beverage Industry Segments
EVALED Evaporators October 2014 22
1 Small Dairies 2 FampB Production 3 Canning Industry 4 FampB Laboratories
5 FampB Engineering
Companies
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Matrix Food amp Beverage
EVALED Evaporators October 2014 23
For internal use only
Segments Waste Water Applications
Parameters to Control (pH Conductivity DM 105degC COD)
Average Flowrate (tonsday)
PC AC RV
Reference in red
Small Dairies Cheese
Production
Small dairy whey milk (active ingredients recovery) NH3 Cl SO4 TH TDS BOD 10-100 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Production
Candies production TDS BOD 1-10 x x Aromas Salts Additives tanks and mixers rinsing NH3 Cl SO4 TH TDS BOD 1-10 x x Gas Scrubber Blow-Down NH3 Cl SO4 TH TDS TSS BOD 10-100 x x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
Canning Industry
Fish amp Meat Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x Vegetable Industry tanks washings (NaCl) NH3 Cl SO4 TH TDS TSS BOD 1-10 x RO concentrate Cl SO4 TH TDS 10-100 x x IE regeneration Cl SO4 TH TDS 10-100 x x
FampB Laboratories
Laboratories discharge TDS Cl SO4 HM Solvents Surfactants BOD
1-10 x x x
FampB EC New or Revamping WW Plants (tender) NH3 Cl SO4 TH TDS TSS BOD 10-100 x x
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Food amp Beverage Industry EVALED Reference
EVALED Evaporators October 2014 24
For internal use only
EVALED Technology
Flowrate m3day (gpm)
Applications production waste water Segment
Product recovery Nation Year
Heat Pump Scraped 05 (01) Hams producbrines Hams Production Spain 1998 Heat Pump Forc Circ 14 (02) Cod fish brines Fish canning Portugal 1999 Heat Pump Forc Circ 6 (12) Fish processing water Fish canning Spain 2000 Heat Pump Forc Circ 2 (03) Bottles washing Beverage Sweden 2000 Heat Pump Forc Circ 25 (45) Dairy Wey Milk Dairy Wey Milk Portugal 2000 Heat Pump Forc Circ 4 (07) Fruit juice Beverage Mexico 2002 Heat Pump Forc Circ Mobile 25 (45) Olive crashing water stream Olive Oil Spain 2004 Heat Pump Forc Circ 14 (02) Food additive conc Food Additive Food Additive Germany 2005 Heat Pump Forc Circ 4 (07) Fruit Coltivation Pesticide Fruit Coltivation USA 2006 MVR Forc Circ 15 (27) WW candies production Candies produc Ireland 2006 Heat Pump Scraped 03 (01) Seeds rinsing waters Food amp Beverage Holland 2010 Heat Pump Forc Circ 14 (02) Waste waters Fish canning Italy 2011 Hot Water Forc Circ 2 (03) Sugar concentration Bioethanol Canada 2013 MVR Forc Circ 15 (27) WW candies production Candies produc Sugar Irlanda 2013 Heat Pump Scraped 80 (146) WW salty potato production Potato Chips Prod Poland 2013 Heat Pump Forc Circ 6 (12) Yeast Concentration Food Additive Yeast Poland 2013 Heat Pump Forc Circ 14 (02) Floor cleaning Coffe production Italy 2014
MVR Natural Circ 6 (12) Oily food additive Nutrients Children Production Switzeland 2015
MVR Forc Circ 10 (19) RO Concentrate Mineral Water production Italy 2014
Case Studies in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Competitor Page in red EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Competitors
EVALED Evaporators October 2014 25
Packaged evaporators (01 - 500 tonday - 100 gpm) is the EVALED territory
10-200 tonday (lt 40 gpm) MVR Evaporators Competitors can be local or International Typical suppliers H2O MKRLoft-KMU GEA Aquatech (large)
amount of waste to be treated 0 tonday 200 tonday
01-20 tonday (lt 2 gpm) Hot water and Heat pump Evaporators Competitors can be local or International Typical suppliers Eco Techno PF10 Formeco Shell
Tecam Samsco Wastech
lt 10 tonday (lt2 gpm) Often via waste disposal
gt 200 tonday (gt40gpm)
Tailor-made MVR Evaporators The higher the capacity the less
competitive EVALED becomes In the FampB and PampP normally
the flow are higher (HPD has references in PampP
projects)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Ecotecno Eco Techno
EVALED Evaporators October 2014 26
For internal use only
Location Busnago (Mb) Italy Turnover about 6 M euro (new 2 M ) Employees about 35 (10) Installations about 2000
Distributors Spain China North Europe
Web wwwecotecnonet
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch (HP) Immersed exch (ME) Price 30 less for the large ME
40 less for the HP scraped 10 less for the HP coil
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Formeco
27
For internal use only
Location Noventa (Pd) Italy Turnover about 6 M euro (30 water Evap)
Installations focus on Solvent evap about 200 (water evap) Distributors Spain Russia Latin A East EUGermany Canada Far East
Employees about 33 Web wwwformecocom
Products HP and ME (steam) Size 1 -100 tonday (02-20 gpm) Technology Coil heat exch(HP) Forced Circ (HP) Forced Circ (ME) Price 10 less for the large ME 20 less for the HP
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
GEA - Wiegand
28
Location Ettlingen Germany (Evap) Turnover about 1800 M euro (group) (gt60 evap)
Installations more than 10000 Distributors all over the world
Employees 5900 (group) 200 (evaporators)
Web wwwgea-wiegandcom
Products RV and ME (steam) Size from 50 tonday (gt20 gpm) Technology Falling Film (ME RV) Forced Circ Forced Circ (ME) Price 40 more for the RV evap
comparable with EVALED
For internal use only
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Web
29
For internal use only
case studies
applications
wwwevaledcom
Industries
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Treatment Challenges
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Photopolymers
31
For internal use only
Very high quality of the treated stream (Conductivitylt50 microScm CODlt 1000 ppm) Foaming and fouling problems controlled Closed loop (ZLD)
Find a process for water reuse in NAPP photopolymer printing process separate the monomer not polymerized by UV from the washing water and obtain a water quality good enough to reuse
Challenges
Goals
Solution Heat pump units (low T) Antifoam and bactericide dosage
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Napp System - Mc Dermid Plates For internal use only
NAPP Systems (subsidiary of McDermid Printing Solutions) manufactures photopolymer printing plates a water washable polyester backed flexo plate The system is a direct UV laser exposure computer-to-plate system for flexo-printing of newspapers publications and packaging
32
The green process - A new plate making concept utilizing an ecological approach Water is a precious natural resource so this new technology takes water conservation into consideration To be as clean as possible a water processor specifically dedicated to the plate technology reduces any potential waste and water The system allows water to be re-used during the various steps of the washout process Clean water used for the rinsing of the plate is transferred into the washout with the addition of detergent and is then used as wash out agent At the end of the cycle the contaminated water may be evaporated and reintroduced into the system working in essentially a closed loop substantially reducing waste
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
ZLD Solution For internal use only
WW with a sticky polymer from polymer removal after light exposure distillate to be reused as washing media Parameters UM Waste Distillate conductivity microScm 1000 lt50 COD mgl 20000 lt1000 Surfactants mgl 1000 lt 10
Electro-floatation with coagulant produced from a metal in solid form (electrode) to avoid counter-ion which increases conductivity Few applications and several issues o Quality worse than evaporation (COD 2-3 gl) and not constant quality oConductivity limit in number of reuses (building up) o Very difficult to find good combination of electrodes and polymers
Heat pump units with suitable dosage of antifoam and bactericide to avoid bacteria growth in closed loop
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water based inks fouling challange
34
For internal use only
High yield despite fouling Low maintenance
Treat a ww containing ink with a high fouling tendency
Challenges
Goals
Solution Heat pump units with scraper R series
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Fouling phenomena For internal use only
WW with high fouling potential high TS
R series allow a yield up to 90 (TS in concentrate 35-40) Flow up to 1 tonday R Flow from 1 to 5 ton day F + R
Parameters MU Feed Distil
TS 3 - 4 -
COD ppm 30000 - 40000 lt2000
Ammonia ppm 500 lt10
35 EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
36
Fouling phenomena For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Carry- Over
37
For internal use only
Guarantee a good quality of the distillate despite the aerosol
Treat a very tiny suspension from flex printing process
Challenges
Goals
Solution Modification of operating mode pH adjustment before evaporation
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Aerosol ndash Carry-over For internal use only
WW with a very fine type of TSS creating an aerosol with contamination of distillate (color)
Actions pH adjustment with HCl till pH 5-55 to ldquocoagulaterdquo the suspension and ldquobreakrdquo the aerosol
Distillate quality
Parameters MU Feed Distil
Color Black Colourless
COD ppm 20000 - 30000 550
TSS ppm 10000 - 12000 lt100
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Volatiles elements
39
For internal use only
Manage the evaporation process with these components
Presence of solvents in the feed Challenges
Goals
Solution Study the type of solvent and its behavior during evaporation trials
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Volatile VOC For internal use only
WW from printing processes especially water based inks cam contain solvents which can affect both the quality of the distillate and performance (vacuum issues)
Parameters UM Waste Distillate
Color Black Colourless TOC mgl 200000 100000-150000
Limits defined on a case by case basis through evaporation trials As example IPA present in water based inks Complete distillation recovery of a colorless stream no separation but complete re condensation so application is possible and some reuse is a possibility due to the good quality of the distillate
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Water and solvent based inks
41
For internal use only
Water base inks have components at low boiling point like IPA Solvent base inks use inorganic solvents
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Fermentation Alcohol Challenge For internal use only
WW from FampB processes in olive crashing fe contain sugars that can ferment and is transform in alcohol
Parameters UM Waste Distillate pH 84 51 Dry Matter 64 Conductivity uScm 9240 10 COD mgl gt100000 14500 Volatile Acids mgl 2700 940 Volataile Alcohols mgl - lt6300 Color mgl Black Colourless
No separation but complete re condensation so application is possible and due to the good quality of the distillate can be post treated in a biological plant
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement 43
Textile Pollutants and Processes
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
Case Studies
Graphic Arts - PampP Printing 1 MEDIA (Film ) 2 NEWSPAPER Print 3 PAKAGING Print 4 CARTON Print
Textile
1 POLYAMIDE Fibers 2 WOOL Fibers Carpets
Food amp Beverage
1 WHEY MILK 2 CANDIES CHOCOLATE 3 SALTY SNACKS 4 COFFEE CUPS
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
MEDIA Film
45
For internal use only
Customerrsquos needs
Customer The company in the Media amp Entertainment industry with head-quarters in LA (California) The UK laboratories provide film processing services to motion picture studios and film makers
Find a solution for the treatment of waste water in a new facility based in UK The water comes from fixing and development of cinematographic films
United Kingdom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Parameters
um Waste In
Distill Out
Concent Out
pH 10 4-6 6-7 Conductivity microScm 500 lt50 - TS at 105 ordm C 4-5 - gt 80 COD ppm 2500 lt70 Conductivity microScm lt500 lt50 - Sulphates ppm 14000 lt1 Sulphites ppm 3000 lt300
The Plant For internal use only
Analysis and Plant Process Diagram Water from fix and development of cinematographic films
26 tonday (48 gpm)
Distillate 244 tonday (45 gpm)
Concentrate 16 tonday (03 gpm)
To a Biological Plant
To disposal
Technology Type
Material Footprint (m2)
3 x PC Forc Circ E 12000 FF
SDuplex 252
1 x AC Scraped RW 3000 FF
SDuplex 66
PC
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
47
Water recovery ~ 94 Concentration factor ~ 17 times
The solution achieved waste water disposal cost reduction distillate send to a biological plant
For internal use only
Pay-back about 10 months
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
NEWSPAPER
48
For internal use only
Customer
Customer needs
Harmsworth Printing is the printing arm of the main newspaper in UK in the new Didcot factory they print several newspapers using flexo technology
Reduce the water impact and disposal cost of the printing activity Recycle the water (close loop) in the NAPP processors developing systems performing the same level of printing quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 - - Conductivity microScm 150-500 lt15 - COD ppm 10000-
20000 lt1000 -
Total surfactants ppm 1000-
4000 lt10 -
Dry Matter 03-05 - 4
The Plant For internal use only
Analysis and Plant Process Diagram
49
Technology Type
Material Footprint (m2)
4 x PC Forced Circ E 8000 AA
AISI 316 40
To Incineration
Distillate 272 tonday
(5 gpm)
Concentrate 48 tonday (09 gpm)
Reuse to the NAPP processors
Washing NAPP developing processors 32 tonday (59 gpm)
PC
Paper belt filter
Inlet variability Distil Quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Results
50
For internal use only
Water reused ~ 85 Concentration factor 7 times
The solution achieved drastic reduction of the waste
volume for disposal water reuse in the washing
process high print quality
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
PAKAGING Print
51
For internal use only
Customerrsquos needs
Customer Mondi is a leading international packaging and paper group with operations across 31 countries a full-range supplier to multiple industries Comply with the new internal Environmental rules water and CO2 minimization Find a solution for the treatment of flexo printing rinsing water containing inks and sometimes glue in several new facilities in Belgium France Morocco Lebanon Luxembourg
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Parameters
um Waste In
Distill Out
Concent Out
pH 6-7 9-10 7 Conductivity microScm 500 lt50 - TS at 105 ordm C 1 - gt 35 COD ppm 11500 lt150 Conductivity microScm lt1100 lt50 - TotExtract Organic substance
ppm lt700 lt10
Calcium ppm 500 -
The Plant (France - larger plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water
containing ink and glue 4 tonday (07 gpm)
Distillate 23 tonday (04 gpm)
Concentrate 17 tonday (03 gpm)
Reuse for washing
To disposal
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 4000 AA
AISI 316 314
1 x PC Scraped R 500 AA
AISI 316 18
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant (Lebanon - smaller plant) For internal use only
Analysis and Plant Process Diagram Flexo printing rinsing water containing ink
and glue 05 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reused for washing To disposal
Technology Type
Material Footprint (m2)
1 x PC Scraped R 500 AA
AISI 316 18
PC
Inlet variability
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
54
Water recovery ~ 85 - 95 Concentration factor ~ 7 - 20 times
For internal use only
The solution achieved high disposal cost reduction water reuse for washing Certificated solution replicated in 5
plants (new internal rules) with a program to extend in all the others locations in the world
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
CARTON Print
55
For internal use only
Customerrsquos needs
Customer Multinational Company leader in the packaging market design and print paper bags for industrial use is recognized for its knowledge and expertise in all sectors of paper bag production fully customized products printing in up to 10 colors research into bio-compatible solutions
The customer aimed at reducing the waste water disposal costs and improve the water impact closing the loop (reusing water after treatment)
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
COD ppm 20000 lt600 - pH 52 47 TS at 105 ordm C 113 - 6 Ammonium ppm 250 lt10 Conductivity microScm lt4000 lt100 - Ca ppm 130 gt400 () Sulphate ppm 120 gt400 () TSS ppm 8000 0 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 15 tonday (27 gpm)
Distillate 12 tonday
Concentrate 3 tonday
Reuse in close loop
RV
Outlet Quality
incineration
pH correction
Print rolls washing
Parts cleaning
Technology Type
Material Footprint (m2)
MVR Forced Circ RV F 15 AA
AISI 316 82
() Scaling control
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
57
For internal use only
Water reused ~ 80 Concentration factor 5 times
The solution achieved disposal cost reduction by more than
4 times EECertificate (reduced CO2 footprint) water reuse for cleaning the printing
parts from water based inks
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
POLYAMIDE Fibers
58
For internal use only
Customer
Customer needs
A large Italian corporation that manages diversified businesses worldwide focused on Chemicals Plastics and Synthetic Fibers with total control over its production chain from products such as adipic acid polyamide 6 and polyamide 66 to yarns and engineering plastics
Reduce the disposal cost of the waste oil emulsion from the production of polyamide yarn Reuse the oil as by-product for sustainability issue
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
The Plant For internal use only
Analysis and Plant Process Diagram
59
Parameters
um Waste In Distill Out
Conc Out
pH 7 - - TS at 105 ordm C 4 lt01 60-72 Conductivity microScm 700 lt20 - COD ppm 100000 lt600 - Total Oils 15 - 2 lt15 ppm 34-40 Total Surfactants ppm 19000 lt10
Sulphates ppm lt5000 lt10
reuse as a fuel
Distillate 76 tonday (14 gpm)
Concentrate 04 tonday (01 gpm)
To existing biological plant
Technology Type
Material Footprint (m2)
2 x PC Forced Circ E 4000 AA
AISI 316 63
1 x PC Scraped R 500 AA
AISI 316 18
Oil emulsion from polyamide yarn production
8 tonday (15 gpm)
PC
Oil concentration
PC
PC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
60
For internal use only
Water separated ~ 95 Concentration factor 20 times
Oil recovery
The solution achieved disposal cost reduction recovery of nylon yarn
drawing oil reused as fuel (high calorific value ) (reduced CO2 footprint)
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
WOOL Fiber Carpets
61
For internal use only
Customerrsquos needs
Customer is one of the worldrsquos premier carpet manufacturers Itrsquos wool processing factory is based in Devon UK
The customer aimed to save money recycling the water produced from wool scouring and dye house operations and so eliminating the discharge to sewer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Parameters
um Waste In Distill Out
Conc Out
pH 62 4 Conductivity microSc
m 44700 90 -
TS at 105 ordm C 474 - 87 COD ppm 19800 300 Chlorides ppm 1350 lt1 - TotExtract Organic Subs
ppm 560 lt5
Calcium ppm 311 lt01
The Plant For internal use only
Analysis and Plant Process Diagram Membrane Plant pre-filtered ww from wool scouring and
dyeing
Distillate 329 tonday (6 gpm) Concentrate
06 tonday To recycle for scouring (ZLD)
Convert in biofuel
Technology Type Material Footprint (m2)
1 x MVR Forced Circ TC 30000 FF
SDuplex 139
1 x Scraped RW 6000 FF
SDuplex 99
RV
UFRO concentrate 335 tonday (62 gpm)
Reuse in production
62
AC
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
63
Water reuse ~ 94 Concentration factor ~ 18 times
The solution achieved The water quality recovered is ideal
for scouring (close loop recycling) zero discharge to sewer (ZLD) small amount of concentrate is
convert in biofuel
For internal use only
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results Environmental Award
64
Results
For internal use only
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
WHEY MILK
65
For internal use only
Customer
Customer needs
A small cheese factory producing a high quality range of dairy products for the national market (Queijo Serra da Estrela)
Find a solution to Treat the whey milk very high in polluting charge so it can not be discharged after a chemical physical plant Recover the valuable part of the whey milk Reduce the costs to store and keep the whey refrigerated avoiding the natural fermentative process
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
The Plant For internal use only
Analysis and Plant Process Diagram
Final concentration
Recovered as component for animal feed
Distillate 18 tonday (33 gpm)
Concentrate 2 tonday (037 gpm)
Reuse for floor cleaning
Whey 20 tonday (37 gpm)
Raw whey milk from cheese production
Solid matter
Screen separator
66
PC
Parameters
um Waste In
Distill Out
Concent Out
pH 65 6 - TS at 105 ordm C 27 gt 33 Conductivity microScm lt8200 lt180 - COD ppm 63000 930 Chlorides ppm 1350 lt1 - OampG ppm 600 lt3 -
Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 24000 FF
UNS S 32750
192
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
67
For internal use only
Water reused ~ 92 Concentration factor 13 times
The solution achieved water reuse Concentrate stable (28degC)
no refrigerated storage required EE reduction
material recovery whey rich in proteins and salts thanks to low temperature operation
Concentrate reused as animals feed
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
CANDIES amp CHOCOLATE
68
For internal use only
Customerrsquos needs
Customer The multinational food group head-quarted in Italy The factory in Ireland itmanufactures confectionery products such as sweets chocolate and candies
The customer aimed at reducing the waste water disposal costs of the effluent produced during the candies manufacturing and find a solution to recover the concentrate produced as it is substantially sugar
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Parameters
um Waste In
Distill Out
Concent Out
pH 3 lt 55 55-75 COD ppm lt50000 lt1500 - TS at 105 ordm C 2-4 - 30 () BOD5 ppm 18000 lt600 Conductivity microScm lt500 lt50 -
The Plant For internal use only
Analysis and Plant Process Diagram
Waste water inlet 20 tonday (37 gpm)
Distillate 18 tonday (04 gpm)
Concentrate 2 tonday (04 gpm)
To biological
WTP
RV Outlet Quality
Reused as animal feed
pH correction
Washing of equipment from candies production
Technology Type
Material Footprint (m2)
Year
MVR ForcCirc TC 15000 AA
AISI 316 105 2006
MVR Forc Circ RV F 15 AA
AISI 316 82 2013
() above 25 required by client Controlled by density meter
2013
2006
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
70
Water recovery ~ 90 Concentration factor ~ 10 times
The solution achieved distillate compliant to local
regulation for direct discharge Concentrate reuse as animal feed
For internal use only
Pay-back less than one years
density meter
2006
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
SALTY SNACHS
71
For internal use only
Customer
Customer needs
American multinational food manufacturing company produces cereal and convenience foods including cookies crackers toaster pastries cereal bars fruit-flavored snacks frozen waffles chips and vegetarian foods
Find a treatment solution able to reduce the disposal cost of the salty waste water produced in two new ldquoPringlesrdquo chips lines at the facility based in Kutno Poland Reduce the product water impact
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Parameters
um Waste In Distill Out
Concent Out
pH 5-60 35-5 - TS at 105 ordm C 3 gt 23 COD ppm lt500 lt70 Chlorides ppm 20000 lt25 - Sodium ppm 8000 lt15
The Plant For internal use only
Analysis and Plant Process Diagram
72
Technology Type
Material Footprint (m2)
2 x AC Forced Circ EW 40000 FF
UNS S 32750
273
Distil Quality
To dispose
Distillate 76 tonday (14 gpm)
Concentrate 104 tonday (19 gpm)
To reuse
Salty waste water from chips production
864 tonday (159 gpm)
Pre-treatment DAF IDRAFLOT (oil and SS removal)
AC CW
HW
Future Option Crystallizer
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
73
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Reduction of the product water
impact recycling the distillate in production
Energy saving due to use waste heat available (CO2 footprint reduction)
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
COFFEE CUPS
74
For internal use only
Customer
Customer needs
Is the worlds seventh ranking coffee roaster and is the market leader in Italy The company has six production sitesin the world
Find a treatment solution able to reduce the disposal cost of the coffee waste water generated for the coffee capsules manufacturing in the Gattinara production site Discharge the water complying with the local limits
Italy
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
Parameters
um Waste In Distill Out
Conc Out
pH 6-7 9-10 7 Conductivity microScm 2000-4000 120-150 - TS at 105 ordm C 07-11 - 10-15 COD ppm 9500-30000 1700-12000 Ammonium ppm 200-1200 lt50 - TExtract Organic Sub
ppm 350-800 lt10
Calcium ppm 1000 lt5
The Plant For internal use only
Analysis and Plant Process Diagram Tanks mixers
machines and floor washing coffee
production (caps) 15 tonday (01 gpm)
Distillate 046 tonday (01 gpm)
Concentrate 004 tonday
Reuse for floor cleaning
To disposal Technology Type
Material Footprint (m2)
1 x PC Forced Circ E 1400 AA
AISI 316 17
PC
Inlet variability
Active Carbon
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
Results
76
For internal use only
Water reused ~ 88 Concentration factor 8 times
The solution achieved Disposal cost reduction Discharging the distillate complying with
stringent local limits
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
You will find all inhellip
o Industries Matrix Table
o Brochures
o digital catalogue
o Photos Articles Typical Analysis
o Videos (commercial unit operation)
o Presentations (products applications case studies)
o Reference lists for each industry
o Technical reports (for each individual model)
o Webinars
wwwevaledcom
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
EVALED Evaporators Webinar Dionisio Visintin Marketing amp Communication Departement
All these webinars are available on the web site
You know now how to
sell EVALED in each industry Use all the
webinars dedicated to specific industries
Mechanical amp Surface Treatments
(Automotive Aviation Furniture Appliances)
Photovoltaic amp Microelectronic
Health Care (Pharma Cosmetics)
Chemicals (Detergents Explosives Adhesives Colorants)
Waste (Collectors Landfill Incinerators)
Biogas amp Biof Food amp Beverage GraphA - PampP
Textile
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-
WATER TECHNOLOGIES
Turn
ing
was
tew
ater
into
a re
sour
ce
thank you
QampA session
to cover any further doubts or opportunities
- Diapositiva numero 1
- Todayrsquos presenter amp Housekeeping
- Index
- The scope of this webinar
- Printing 1
- Printing 2
- Printing 3
- Printing 4
- Waste Water in Printing Industry
- Printing Industry in USA
- Textile Textile processes
- Food ampBeverage Marketing Info Segments and Opportunities
- Food amp Beverage Market 1
- Food amp Beverage Market 2
- Techno maps
- Market Drivers amp Main Issues
- The Matrix
- Graphic Arts - PampP - Textile Industry Segments
- Matrix Graphic Arts - PampP - Textile
- Graphic Arts Industry EVALED Reference
- Textile Industry EVALED Reference
- Food amp Beverage Industry Segments
- Matrix Food amp Beverage
- Food amp Beverage Industry EVALED Reference
- EVALED Competitors
- Ecotecno Eco Techno
- Formeco
- GEA - Wiegand
- Web
- Diapositiva numero 30
- Photopolymers
- Napp System - Mc Dermid Plates
- ZLD Solution
- Water based inks fouling challange
- Fouling phenomena
- Diapositiva numero 36
- Carry- Over
- Aerosol ndash Carry-over
- Volatiles elements
- Volatile VOC
- Water and solvent based inks
- Fermentation Alcohol Challenge
- Textile Pollutants and Processes
- Diapositiva numero 44
- MEDIA Film
- The Plant
- Results
- NEWSPAPER
- The Plant
- Results
- PAKAGING Print
- The Plant (France - larger plant)
- The Plant (Lebanon - smaller plant)
- Results
- CARTON Print
- The Plant
- Results
- POLYAMIDE Fibers
- The Plant
- Results
- WOOL Fiber Carpets
- The Plant
- Results
- Results Environmental Award
- WHEY MILK
- The Plant
- Results
- CANDIES amp CHOCOLATE
- The Plant
- Results
- SALTY SNACHS
- The Plant
- Results
- COFFEE CUPS
- The Plant
- Results
- You will find all inhellip
- All these webinars are available on the web site
- Diapositiva numero 79
-