excellence in asset information management sid snitkin arc 2008
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Excellence in Asset InformationExcellence in Asset InformationExcellence in Asset Information Management
What Is It? What Is It Worth?
Excellence in Asset Information Management
What Is It? What Is It Worth?
Sid SnitkinVice-President
ARC Ad i GARC Advisory [email protected]
Agenda Agenda
What is Asset Information?
What is “Good” and Excellent Asset Information?
h i f i ( )What is Asset Information Management (AIM) and what is AIM Excellence?
Wh t i AIM E ll W th?What is AIM Excellence Worth?
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What Is Asset Information?What Information Do You Use in your ALM Role? What Is Asset Information?What Information Do You Use in your ALM Role?
Asset Information answers
• any reasonable question,
• about any asset,
• for any stakeholder in the Asset Lifecycle Management program,
• in a way that suits their needs and helps them execute their ALM tasks
Any information that can help someone in their
3© ARC Advisory Group
Any information that can help someone in their ALM tasks is Asset Information !
What Is Asset Information?What Kinds of Information are Included?What Is Asset Information?What Kinds of Information are Included?
Functional• Process
S
Design• Process
D i
Procedures• Project Mgmt
Commercial• Financial Analysis
Status• Project & Site
History• Source &
B ild Hi tSpecs • Process
Models• Process Calcs• Flow Diags• Equip Calcs
Design • P&ID• Equip Layout,
Design, BOMs
• System
• Install/Test • Descriptions
of Operation• Operating • Insp & Maint
C tifi ti
• CAPEX• Depreciation• OPEX• Purchasing
RecordsW t &
• Procurement• Operational
Status• MRO
Inventory• Training
Build History• Operating
History• Maint History• Inspection
Records• Equip Calcs• Equip Specs• Func Designs
• System Detail Design
• MRO BOMs
• Certification Reqs
• Lockout & Safety Reqs
• Warranty & Repair Records
• O&M Service Agreements
• Training Records• Incident
Reports• People
Certifications
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Reference Data Activity Records
What Is Asset Information?What Is Its Role in Asset Lifecycle Management? What Is Asset Information?What Is Its Role in Asset Lifecycle Management?
HumanPhysical HumanPhysical
Virtual
Functional• Process
Specs • Process
Models• Process Calcs• Flow Diags• Equip Calcs• Equip Specs• Func Designs
Design• Process
Design • P&ID• Equip Layout,
Design, BOMs
• System Detail Design
• MRO BOMs
Procedures• Project Mgmt• Install/Test • Descriptions
of Operation• Operating • Insp & Maint• Certification
Reqs• Lockout &
Safety Reqs
Commercial• Financial Analysis• CAPEX• Depreciation• OPEX• Purchasing
Records• Warranty &
Repair Records• O&M Service
Agreements
Status• Project & Site • Procurement• Operational
Status• MRO
Inventory• Training
History• Source &
Build History• Operating
History• Maint History• Inspection
Records• Incident
Reports• People
Asset Information is the “Virtual Asset” that Humans need to
Safety Reqs Agreements • People Certifications
Reference Data Activity Records
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Asset Information is the Virtual Asset that Humans need to understand, analyze and improve the Physical Asset !
Where Does it Come From, Where Used?The Asset LifecycleWhere Does it Come From, Where Used?The Asset Lifecycle
Time
Ass
etRamp
UpOperRdy
FuncAsset
ts f
or
the ARdy
PeakPerf
AssmAsset
Asset
eld
Pro
ject
ModsSpec
of
Bro
wn
fieMods
P j
Spec
fe C
ycl
es
o
Liab
CashDes
ProjPlan
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LifCash
IdeaBasis
Who is Responsible for What?Everyone is Responsible for All Asset InformationWho is Responsible for What?Everyone is Responsible for All Asset Information
Time
Ass
etRamp
UpOperRdy
FuncAsset
Info for Plant O&M
Historical Info to Improve Plant
ts f
or
the ARdy
PeakPerf
AssmAsset
Asset Plant
eld
Pro
ject
ModsSpec
of
Bro
wn
fieMods
P j
Spec
fe C
ycl
es
o
Liab
CashDes
ProjPlan
Info to Build Plant
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LifCash
IdeaBasis
Information Must Support ALM ProcessesDOM Stakeholders are AIM Suppliers & CustomersInformation Must Support ALM ProcessesDOM Stakeholders are AIM Suppliers & Customers
RampUp
OperRdy
FuncAssetOperate &Rdy
PeakPerf
AssmAsset
AssetOperate & Optimize
ModsSpec
D i &Mods
P j
Spec
Design &Build
Maintain &Improve
Liab
CashDes
ProjPlan
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Cash
IdeaBasis
Who Has a Stake in These Processes?Don’t Forget Your External DOM Stakeholders Who Has a Stake in These Processes?Don’t Forget Your External DOM Stakeholders
O&M Services
SupplierServices
ITServicesLogistic Services
Const Cont
MROSuppliers
AutomationSuppliers
SoftwareSuppliers
Operate &
Optimize
EH&S Ser ices
Design &
Build
Maintain &
Improve
VirtualVirtualEPCs
Services
Industry & Standards Orgs
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ALM Partners
What Is Excellent Asset Information?Information Value Depends upon the User ...What Is Excellent Asset Information?Information Value Depends upon the User ...
Asset Information is “Good” When it is:C l t All i f ti f t d ALM P• Complete - All information for every asset and every ALM Process
• Accurate - With respect to the existing situation
• Consistent - Across all documents and ALM Processes
• Accessible - By every authorized stakeholder, using reasonable knowledge, in a form that conveniently meets their needs
• Timely - Reflects the current situationy
Good is in the “Eye of the Beholder”
A t I f ti i “E ll t” l hAsset Information is “Excellent” only when every ALM stakeholder considers it “Good”
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What is Asset Information Management?AIM is the “Other” ALM ProcessWhat is Asset Information Management?AIM is the “Other” ALM Process
O&M Services
SupplierServices
ITServicesLogistic Services
Const Cont
MROSuppliers
AutomationSuppliers
SoftwareSuppliers
Operate &
Optimize
EH&S Ser ices
Design &
Build
Maintain &
Improve
VirtualVirtualEPCs
Services
Industry & Standards Orgs
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ALM PartnersAIM is Another ALM Process
What Is Asset Information Management?AIM Requires a Corporate StrategyWhat Is Asset Information Management?AIM Requires a Corporate Strategy
AIM Standards & Processes
Excellent Asset Information(Complete, Accurate, Consistent, Accessible, Timely)
AIM Solutions
AIM Standards & Processes(Governance, Quality Mgmt, etc.)
Asset Information
AIM Solutions(Create, Use, View, Maintain)
Asset Information
AIM Excellence Achieves Excellent Asset Information!
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Anything, Anybody, Anywhere, Anytime, Anyway !
What’s AIM Excellence Worth?AIM Excellence Can Quickly Pay for Itself!What’s AIM Excellence Worth?AIM Excellence Can Quickly Pay for Itself!
oln
pec
ssm
Ass
et
nc
Ass
et
od
Test
am
p U
p
per
Rd
y
ab shea
Annual Costs/BenefitsBenefit = O&M Savings (2.8% of Asset Value per NIST Study)(30% improvement in maintenance efficiency)
150
Total Cost Net Income Net Cash Flow
So
Sp
As
Fu
Pro
Ra
Op
Peak Perf Mods Lia
Ca
Ide ( p y)
0
50
100
-150
-100
-50
Benefit = Interoperability Savings
-300
-250
-200
0 5 10 15 20 25 30 35 40
Benefit = Interoperability Savings (1.3% of installed cost per NIST study –Primarily accrue to Design/Build team so may be indirect savings for O/O)
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0 5 10 15 20 25 30 35 40
Years Since Start of Project Benefit = Equip Updates (Up to 30% of Engr Costs)
Benefit = MOC Savings (2-3% of CAPEX)
Thank You.Thank You.
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