experiences on mro · c-check, d-check modification retrofit/reconfiguration ... a320 c1-check 2...
TRANSCRIPT
Experiences on MRO
28 July 2016
Presented by:
Mr. Surachai Piencharoensak
Deputy Vice President Heavy Maintenance
Thai Airways International PLC
www.thaitechnical.com 2
Agenda
� THAI Technical Department
� Approval Certificates
� Capability
� Line Maintenance
� Base Maintenance
� Engine Maintenance
� Component Maintenance
28 July 2016
www.thaitechnical.com 3
THAI Technical Department
THAI Aircraft Maintenance Center
Suvanabhumi Airport
(September 2006)
Donmueang Airport
(1982)
U-tapao Airport
(May 1999)
Area: 190,000 sq. m.
Staff: 1,953
Area: 170,000 sq. m.
Staff: 1,514
Area: 179,080 sq. m.
Staff: 381
Services
• Aircraft Phase in
• Engineering
• Aircraft Scheduling
• Maintenance Planning
• Material Management
• Calibration Services
• Line/Light Maintenance Services
� Preflight & Daily Check
� A-Check
• Base Maintenance Services
� C-Check, D-Check
� Modification
� Retrofit/Reconfiguration
• Component Maintenance Services
• Engine Maintenance Services
• Out Sourcing
� Engine
� Auxiliary Power Unit (APU)
� Landing Gear (LDG)
� Fan Thrust Reverser (FTR)
� Component
• Aircraft Phase out
28 July 2016
56 Years of aircraft expertise since 1960
Approval Certificates
www.thaitechnical.com 4
The Civil Aviation
Authority of Thailand
(CAAT)Since 1982
Certificate Number:
13/2525
Limited Airframe
Limited Powerplant
Limited Propeller
Limited Radio
Limited Instruments
Limited Accessory
Specialized Service
Rolls-Royce
Approval
28 July 2016
European Aviation
Safety Agency (EASA)Since 2004
Certificate Number:
EASA.145.0147
A300, A318, A319, A320,
A321, A330, A340
B737-300/400/500
B747-400, B747-8
B767-200/300
B777-200/300
Engines RR Trent 700, Trent
875/892
GE CF6-80 Series
Federal Aviation
Administration (FAA)Since 1989
Certificate Number:
RJHY603H, RJHZ603H
B737 All Series, B737NG All
Series
B777 All Series, B787 All
Series, B767-200F
A330 All Series, A340 All
Series, A320 All Series,
A310 All Series, A300 All
Series
Engines CF6 Series, GE90-
115B, RR RB211-Trent-700,
800 Series
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Capability
Line Maintenance
THAI Technical Objectives: To maintain the highest level of safety, on time dispatch and
cost reduction.
THAI Technical Line Maintenance offers a 24-hours a day, 7-days a week maintenance
service on a wide variety of aircraft of its own fleet as well as the aircraft of airlines
member and clients operated into THAI Technical Base and at line stations.
THAI Technical Line Maintenance handles an average of 400 flights daily.
Resources: License Aircraft Engineers or Certify Staffs and Experienced Mechanics
28 July 2016 www.thaitechnical.com 6
Capability
Base Maintenance Pre-inspection Aircraft
Prepare Work Package
Aircraft Receiving Inspection
Drain Fuel
Aircraft Jacking & Docking
Gain Access
Remove Part
Cleaning
Inspection
Paint Stripping
Repair
Painting & Marking
Reinstall Part
Operation & Functional Check
Engine Run up Check
Ground Check
Flight Test (If require)
Redelivery
Maintenance ProgramA320C1-Check 2 years
C2-Check 4 years
C3-Check + 6Y 6 years
C4-Check 8 years
C5-Check 10 years
C6-Check + 6Y + 12Y 12 years
Hangar
Docking System
Tool & Equipment
Sheet Metal Shop
Composite Shop
Seat Shop
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Capability
28 July 2016
Engine Maintenance
General Electric (GE) CF6-80C2Module change & test , module
repair and piece parts repair
Rolls-Royce (RR) Trent 800Module change and Test
Shop Maintenance
Rolls-Royce (RR) Trent 700Module change and Test
Receive Unserviceable Engine
Issue Incoming Inspection
Maintenance Order
Perform Incoming Inspection
Engine Work scope
Preparation
Issue Repair Maintenance
Order
Disassemble Engine
Disassemble Module Assy
Clean Crack Inspection (CCI)
Marshall Material
Assemble Module Assy
Assemble Engine
Test Run
Engine Data Update
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World class Computerize Turbo Fan
Engine Test Cell with thrust levels up to
150,000 pounds
28 July 2016
Capability
Engine Maintenance
Engine Testing
28 July 2016 www.thaitechnical.com 9
Capability
Component Maintenance
Maintenance LevelLevel 1: Bench Check 11.7%
Level 2: Repair 28.6%
Level 3: Overhaul 59.7%
Automatic Test Equipment
THAI Technical can maintain a high level of precision in component shop such as Avionics, Electrical,
Mechanical, Emergency Equipment, Component Repair & Overhaul for Boeing 737s, 747s, 777s,
Airbus A320s, A330s and A380s.
THAI Technical provides repair and overhaul for fast moving components such as wheels & brakes,
battery and oxygen bottle.