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Experiences with Industrial Solar Process Steam Generation in Jordan > SolarPACES 2016 > Lisa Willwerth > 27 th of September 2017 DLR.de Chart 1 Lisa Willwerth Co-Authors: Michael Berger, Dirk Krüger, Marwan Mokhtar, Christian Zahler, M. M. R. Al-Najami and Klaus Hennecke

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Page 1: Experiences with Industrial Solar Process Steam Generation ...elib.dlr.de/108810/1/SolSteam 2016 SolarPACES.pdf · Experiences with Industrial Solar Process Steam ... Collector field

Experiences with Industrial Solar Process Steam

Generation in Jordan

> SolarPACES 2016 > Lisa Willwerth > 27th of September 2017 DLR.de • Chart 1

Lisa Willwerth

Co-Authors: Michael Berger, Dirk Krüger, Marwan Mokhtar, Christian Zahler, M. M. R. Al-Najami and Klaus Hennecke

Page 2: Experiences with Industrial Solar Process Steam Generation ...elib.dlr.de/108810/1/SolSteam 2016 SolarPACES.pdf · Experiences with Industrial Solar Process Steam ... Collector field

Collector field and steam drum with piping to steam network

Solar Field at RAMPharma, Amman

> SolarPACES 2016 > Lisa Willwerth > 27th of September 2017 DLR.de • Chart 2

Steam drum

2 m³

Solar field

394 m²

• Solar field: linear Fresnel collectors of Industrial Solar GmbH

• Supply of saturated steam at 6 bar gauge

• Start of operation: March 2015

Page 3: Experiences with Industrial Solar Process Steam Generation ...elib.dlr.de/108810/1/SolSteam 2016 SolarPACES.pdf · Experiences with Industrial Solar Process Steam ... Collector field

General design, SD only

Solar Field at RAMPharma, Amman

> SolarPACES 2016 > Lisa Willwerth > 27th of September 2017 DLR.de • Chart 3

Page 4: Experiences with Industrial Solar Process Steam Generation ...elib.dlr.de/108810/1/SolSteam 2016 SolarPACES.pdf · Experiences with Industrial Solar Process Steam ... Collector field

Experience of Operation with SD

> SolarPACES 2016 > Lisa Willwerth > 27th of September 2017 DLR.de • Chart 4

7th of April 2015

Page 5: Experiences with Industrial Solar Process Steam Generation ...elib.dlr.de/108810/1/SolSteam 2016 SolarPACES.pdf · Experiences with Industrial Solar Process Steam ... Collector field

• Reliable operation

• No negative interference with conventional steam supply

• Solar steam supply often higher than demand

• SD function as Ruth storage works well by supplying steam in a pressure

range from 7 barg to 14 barg

• High concentration of minerals in steam drum

=> need for blow down more often

• High pH values can damage components

=> choose accordingly

Experience of Operation with SD

> SolarPACES 2016 > Lisa Willwerth > 27th of September 2017 DLR.de • Chart 5

Page 6: Experiences with Industrial Solar Process Steam Generation ...elib.dlr.de/108810/1/SolSteam 2016 SolarPACES.pdf · Experiences with Industrial Solar Process Steam ... Collector field

• SolSteam project: test of alternative separator

• Motivation: save investment costs

Cyclone at RAMPharma, Amman

> SolarPACES 2016 > Lisa Willwerth > 27th of September 2017 DLR.de • Chart 6

Cyclone

Page 7: Experiences with Industrial Solar Process Steam Generation ...elib.dlr.de/108810/1/SolSteam 2016 SolarPACES.pdf · Experiences with Industrial Solar Process Steam ... Collector field

Solar Field at RAMPharma, Amman

> SolarPACES 2016 > Lisa Willwerth > 27th of September 2017 DLR.de • Chart 7

P&ID with cyclone

Page 8: Experiences with Industrial Solar Process Steam Generation ...elib.dlr.de/108810/1/SolSteam 2016 SolarPACES.pdf · Experiences with Industrial Solar Process Steam ... Collector field

Instrumentation to control the water level in the piping below the cyclone

Solar field at RAMPharma, Amman

> SolarPACES 2016 > Lisa Willwerth > 27th of September 2017 DLR.de • Chart 8

Lower level

switch

Level

sensor

Upper level

switch

Page 9: Experiences with Industrial Solar Process Steam Generation ...elib.dlr.de/108810/1/SolSteam 2016 SolarPACES.pdf · Experiences with Industrial Solar Process Steam ... Collector field

Solar field at RAMPharma, Amman

> SolarPACES 2016 > Lisa Willwerth > 27th of September 2017 DLR.de • Chart 9

Manual control of condensate level during cyclone operation

Page 10: Experiences with Industrial Solar Process Steam Generation ...elib.dlr.de/108810/1/SolSteam 2016 SolarPACES.pdf · Experiences with Industrial Solar Process Steam ... Collector field

Operation along steam drum:

• Works well

• Stabilizes operation

Solar steam supply constant even at strong variations in demand

Operation along cyclone:

• Manual control works

• Automatic control will be implemented

• Fast control needed

Conclusions

> SolarPACES 2016 > Lisa Willwerth > 27th of September 2017 DLR.de • Chart 10