experiments with random factors

21
1 Experiments with Random Factors Previous chapters have considered fixed factors A specific set of factor levels is chosen for the experiment Inference confined to those levels – Often quantitative factors are fixed (why?) When factor levels are chosen at random from a larger population of potential levels, the factor is random Inference is about the entire population of levels Industrial applications include measurement system studies

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Experiments with Random Factors. Previous chapters have considered fixed factors A specific set of factor levels is chosen for the experiment Inference confined to those levels Often quantitative factors are fixed (why?) - PowerPoint PPT Presentation

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Page 1: Experiments with Random Factors

1

Experiments with Random Factors

• Previous chapters have considered fixed factors– A specific set of factor levels is chosen for the experiment– Inference confined to those levels– Often quantitative factors are fixed (why?)

• When factor levels are chosen at random from a larger population of potential levels, the factor is random– Inference is about the entire population of levels– Industrial applications include measurement system studies

Page 2: Experiments with Random Factors

2

Random Effects Models

• In the fixed effects models, the main interest is the treatment means

• In random effects models, the knowledge about the particular ones investigated is relatively useless, but the variability is the primary concern

• The population of factor levels is of infinite size, or is large enough to be considered infinite

Page 3: Experiments with Random Factors

3

Random Effects Models• The usual single factor ANOVA model is

• Now both the error term and the treatment effects are random variables:

• Variance components:

Total variability in the observations is partitioned into1. A component that measures the variability between

the treatments, and2. A component that measures the variability within

treatments

1,2,...,

1, 2,...,ij i ij

i ay

j n

2 2 is (0, ) and is (0, )ij iNID NID 2 2( )ijV y

•The sums of squares SST = SSTreatment + SSE

Page 4: Experiments with Random Factors

4

Relevant Hypotheses in the Random Effects (or Components of Variance) Model

• In the fixed effects model we test equality of treatment means

• This is no longer appropriate because the treatments are randomly selected – the individual ones we happen to have are not of

specific interest

– we are interested in the population of treatments

• The appropriate hypotheses are2

0

21

: 0

: 0

H

H

Page 5: Experiments with Random Factors

5

Testing Hypotheses - Random Effects Model

• The standard ANOVA partition of the total sum of squares still works; leads to usual ANOVA display

• Form of the hypothesis test depends on the expected mean squares

and• Therefore, the appropriate test statistic is

• Ho is rejected if Fo > F,a-1,N-a

aNSSa

SS

MS

MSF

E

Treatments

E

Treatmentso

1

2)( EMSE 22)( nMSE Treatments

Page 6: Experiments with Random Factors

6

Estimating the Variance Components• Use the ANOVA method; equate expected mean squares to

their observed values:

• Potential problems with these estimators– Negative estimates (woops!)– They are moment estimators & don’t have best statistical properties

2 2 2

2

2

ˆ ˆ ˆ and

ˆ

ˆ

E Treatments

Treatments E

E

MS n MS

MS MS

n

MS

Page 7: Experiments with Random Factors

7

Random Effects Models• Example 13-1 (pg. 467) – weaving fabric on looms

• Response variable is strength

• Interest focuses on determining if there is difference in strength due to the different looms

• However, the weave room contains many (100s) looms

• Solution – select a (random) sample of the looms, obtain fabric from each

• Consequently, “looms” is a random factor

Page 8: Experiments with Random Factors

8

• It looks like a standard single-factor experiment with a = 4 & n = 4

Table 13-1 Strength Data for Example 13-1

Page 9: Experiments with Random Factors

9

Minitab Solution (Balanced ANOVA)Factor Type Levels Values

Loom random 4 1 2 3 4

Analysis of Variance for y

Source DF SS MS F P

Loom 3 89.188 29.729 15.68 0.000

Error 12 22.750 1.896

Total 15 111.938

Source Variance Error Expected Mean Square for Each Term

component term (using unrestricted model)

1 Loom 6.958 2 (2) + 4(1)

2 Error 1.896 (2)

Page 10: Experiments with Random Factors

10

Random Effects Models• Important use of variance components – isolating

of different sources of variability that affect a product or system

Figure 13-1

Page 11: Experiments with Random Factors

11

Confidence Intervals on the Variance Components

• Easy to find a 100(1-)% CI on

• Other confidence interval results are given in the book

• Sometimes the procedures are not simple

2 :

22 2

/ 2, 1 ( / 2),

( ) ( )E E

N a N a

N a MS N a MS

Page 12: Experiments with Random Factors

12

Extension to Factorial Treatment Structure

• Two factors, factorial experiment, both factors random (Section 13-2, pg. 490)

• The model parameters are NID random variables• Random effects model

2 2 2 2

2 2 2 2

1,2,...,

( ) 1,2,...,

1, 2,...,

( ) , ( ) , [( ) ] , ( )

( )

ijk i j ij ijk

i j ij ijk

ijk

i a

y j b

k n

V V V V

V y

Page 13: Experiments with Random Factors

13

Testing Hypotheses - Random Effects Model

• Once again, the standard ANOVA partition is appropriate

• The sums of squares are calculated as in the fixed effects case

• Relevant hypotheses:

• Form of the test statistics depend on the expected mean squares:

2 2 20 0 0

2 2 21 1 1

: 0 : 0 : 0

: 0 : 0 : 0

H H H

H H H

2 2 20

2 2 20

2 20

2

( )

( )

( )

( )

AA

AB

BB

AB

ABAB

E

E

MSE MS n bn F

MS

MSE MS n an F

MS

MSE MS n F

MS

E MS

Page 14: Experiments with Random Factors

14

Estimating the Variance Components – Two Factor Random model

• As before, use the ANOVA method; equate expected mean squares to their observed values:

• Potential problems with these estimators

2

2

2

2

ˆ

ˆ

ˆ

ˆ

A AB

B AB

AB E

E

MS MS

bnMS MS

anMS MS

n

MS

Page 15: Experiments with Random Factors

15

Example 13-2 (pg. 492) A Measurement Systems Capability Study

• Gauge capability (or R&R) is of interest

• The gauge is used by an operator to measure a critical dimension on a part

• Repeatability is a measure of the variability due only to the gauge

• Reproducibility is a measure of the variability due to the operator

• This is a two-factor factorial (completely randomized) with both factors (operators, parts) random – a random effects model

Page 16: Experiments with Random Factors

16

Table 13-313-2

Page 17: Experiments with Random Factors

17

Example 13-2

• The objective is estimating the variance components

• is gauge repeatability

• is reproducibility of the gauge

• The variance components:

222

99.0

14.02

99.071.0

015.0)2)(20(

71.031.1

28.10)2)(3(

71.039.69

2

2

2

2

Page 18: Experiments with Random Factors

18

Example 13-2 (pg. 494) Minitab Solution – Using Balanced ANOVA

Source DF SS MS F P

Part 19 1185.425 62.391 87.65 0.000

Operator 2 2.617 1.308 1.84 0.173

Part*Operator 38 27.050 0.712 0.72 0.861

Error 60 59.500 0.992

Total 119 1274.592

Source Variance Error Expected Mean Square for Each Term

component term (using unrestricted model)

1 Part 10.2798 3 (4) + 2(3) + 6(1)

2 Operator 0.0149 3 (4) + 2(3) + 40(2)

3 Part*Operator -0.1399 4 (4) + 2(3)

4 Error 0.9917 (4)

Page 19: Experiments with Random Factors

19

Example 13-2 (pg. 494) Minitab Solution – Balanced ANOVA

• There is a large effect of parts (not unexpected)• Small operator effect• No Part – Operator interaction• Negative estimate of the Part – Operator

interaction variance component• Fit a reduced model with the Part – Operator

interaction deleted

yijk = + i + j + ijk

Page 20: Experiments with Random Factors

20

Example 13-2 (pg. 494) Minitab Solution – Reduced Model

Source DF SS MS F P

Part 19 1185.425 62.391 70.64 0.000

Operator 2 2.617 1.308 1.48 0.232

Error 98 86.550 0.883

Total 119 1274.592

Source Variance Error Expected Mean Square for Each Term

component term (using unrestricted model)

1 Part 10.2513 3 (3) + 6(1)

2 Operator 0.0106 3 (3) + 40(2)

3 Error 0.8832 (3)

Page 21: Experiments with Random Factors

21

Example 13-2 (pg. 495) Minitab Solution – Reduced Model

• The expected mean squares are

• Estimating the variance components

• Estimating gauge capability: 2 2 2ˆ ˆ ˆ

0.88 0.01

0.89

gauge

2

22

22

)(

)(

)(

E

B

A

MSE

anMSE

bnMSE

88.0ˆ

0108.0)2)(20(

88.031.1ˆ

25.10)2)(3(

88.039.62ˆ

2

2

2

E

EB

EA

MS

an

MSMS

bn

MSMS

22

?