expertune planttriage brochure
DESCRIPTION
ExperTune PlantTriage BrochureTRANSCRIPT
• Increases Production
• Saves Energy
• Finds Root Causes
• Improves Quality
• Stabilizes the Process Automatically
All with your existing control system
Control Performance System
You Will Achieve 100% Returnin 6 Months
INSIDE! Control System Evaluation GuideA Product of
Always WatchingPlantTriage is watching your plant 24 hours a day, and will identify issues in real-time, as they occur.
PlantTriage Drives Continuous Improvement
Engineering Knowledge is Built-InPlantTriage contains an expert system using the knowledge of industry veterans like F. Greg Shinskey. Their knowledge is applied to your data, in real-time. It’s like having a world-class expert on your staff.
Scalable SolutionPlantTriage can be sized to meet your specific needs. Whether you have a small plant with only 100 control loops, or a vast enterprise of many plants, you can have a system that is right for you.
We achieved 2.7% Energy Reduction, but also benefits of increased production and reduced impurities.”Korean Chemical Manufacturer
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Proven Results:• Oil Refining• Oil & Gas Production• Chemicals• Pulp & Paper• Metals & Mining• Foods & Beverages• Pharmaceuticals• Power Generation• All Process Industries
View Case Studies at planttriage.com
PlantTriage software makes you more effective. Plant Services magazine says “A major multinational chemical processor … is receiving the benefits of five times the manpower by using PlantTriage performance monitoring software.”
Increases ProductionPlantTriage shows you the bottlenecks in your process. Then it suggests improvements - in priority order.
Bottom-Line Benefits
Stabilizes the ProcessPlantTriage stabilizes the entire plant. Your operators gain the confidence and flexibility to push the process in the best direction. Maintenance will see improved reliability. Management can be more confident in forecasting.
Improves QualityPlantTriage improves stability and reduces variability. It increases yield and reduces waste.
Finds the Root Cause of UpsetsSave time, focusing on the right problems. PlantTriage looks across the entire plant, and pinpoints the source of process upsets.
By tightening this upstream control and optimizing the hydrogen process we are able to save over $1 million per year.”Process Control Engineer, SABIC
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These…[PlantTriage] tools make it so much easier to focus on the root cause. …steam flows were immediately reduced by 7,000 pounds per hour.” Principal Process Control Specialist, Lyondell-Basell
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Finds Energy SavingsPlantTriage finds energy savings. Start saving energy in a few days, as PlantTriage discovers energy savings opportunities like oscillating temperature controls.
Before
After
Control System Evaluation Guide
How Does Your Control System Compare?Take a few minutes to evaluate your control system. Enter these five numbers on ExperTune’s web site for a free customized report, showing how your control system compares to others.
Choose 20 control loops from one unit operation. Do not choose the 20 most important.
Measure How to Evaluate Your Results
Loops in Manual Number of loops in Manual. _____ out of 20 loops
Loops at LimitNumber of loops with control output saturated (0% or 100%, or hitting an output constraint.)
_____ out of 20 loops
OscillatingNumber of loops with visible oscillation.
_____ out of 20 loops
Poor ControlNumber of loops with poor control. [see note 1]
_____ out of 20 loops
APC On-Time (optional)What is the average on-time for your APC/MPC Controllers?
_____ % On-time
To compare your plant, enter your results at: CompareMyPID.com
Notes:
1. Ask the operator if there are any control problems, such as: a. Loop does not follow setpoint b. Loop does not respond quickly to upsets c. Loop behaves erratically
Benefits of…$1-$5 Million per refinery per year” Editor of BP’s internal newsletter Technology in Action
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Root-Cause FinderNow you can pinpoint the root cause of process upsets in minutes. Save hours or even days of investigation. Solve your biggest process problems faster than ever before.
The Only Complete Solution for Control Performance
Full Process Control Diagnosis• Finds Broken Instruments• Pinpoints Control Valve Mechanical Problems• You Will Understand the Process Better• Discovers Operators’ Problem Areas• And much more…
World-Class Tuning Tools, Fully-IntegratedFor over 25 years, ExperTune has developed the best ways to tune controllers. Tune loops in just minutes with Active Model Capture Technology(AMCT). Only PlantTriage has all this tuning power in a web browser…so you can have unlimited users with access directly from their desktop computers.
Biggest Payback Loops • Identifies Biggest Opportunities• Prioritized for Economic Benefit • In Real-Time
The results were immediate: theoperations team was able to increaseproduction by over 10%, and we made over $1,000,000 additional profit.”Process Engineer, Columbian Chemicals
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ExperTune Inc.1020 James Dr., Suite A Hartland, WI 53029 USA
Phone: +1.262.369.7711www.planttriage.com
The Readers Choice for 16 Straight Years.
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ExperTune has been improving process plants since 1986.