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TRANSCRIPT
THE USE OF PRECAST CONCRETE IN HIGH RISE RESIDENTIAL
EXPLORE OFFSITE @ FUTUREBUILD
6TH MARCH 2019
PRESENTED BY ALAN D CLUCAS, DIRECTOR EXPLORE MANUFACTURING
Laing O’RourkeOur delivery model
How we create value
• What we deliver
– Our Client Platform
End to end service
– Our Unique Approach
Design/ Manufacture/ Construct
• How we deliver
– Excellence in Engineering
– Digital Engineering
– Design for Manufacture
and Assembly
– Direct Delivery
3
Explore ManufacturingLocations and capability
Comprises 5 businesses
• Explore Manufacturing, Steetley:
Structural and architectural concrete
solutions
• Explore Transport, Steetley: JV
between LOR and Stobarts for
logistics
• Smartwall, Worksop: Modular
serviced internal serviced partitions
• Crown House Manufacturing,
Oldbury: Offsite manufactured MEP
modules
• GRCUK, Sheffield: Glass fibre
reinforced concrete lightweight
facades
Smartwall
Worksop,
Nottinghamshire
SM A RTW A LL
Explore Industrial Park
Steetley, Nottinghamshire
Crown House Manufacturing
Oldbury, West Midlands
GRC UK
Shef eld, South Yorkshire
T R A N S P O R T
4
Product range
• Lattice Floor
• Twin Wall
• Beams and Columns
• Architectural Cladding
• Bespoke components
• GRC: glass fibrereinforced concrete
Building Structures
5
Product range
• Lattice Floor
• Twin Wall
• Beams and Columns
• Architectural Cladding
• Bespoke components
• GRC: glass fibrereinforced concrete
Building Structures
6
Product range
• Lattice Floor
• Twin Wall
• Beams and Columns
• Architectural Cladding
• Bespoke components
• GRC: glass fibre reinforced concrete
Building Structures
7
Product range
• Lattice Floor
• Twin Wall
• Beams and Columns
• Architectural Cladding
• Bespoke components
• GRC: glass fibre reinforced concrete
Building Structures
8
Product range
• Lattice Floor
• Twin Wall
• Beams and Columns
• Architectural
Cladding
• Bespoke components
• GRC: glass fibre reinforced concrete
Building Structures
9
Product range
• Lattice Floor
• Twin Wall
• Beams and Columns
• Architectural Cladding
• Bespoke components
• GRC: glass fibre reinforced concrete
Building Structures
10
Product range
• Lattice Floor
• Twin Wall
• Beams and Columns
• Architectural Cladding
• Bespoke components
• GRC: glass fibre reinforced concrete
Building Structures
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Smartwall.
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Modular internal walling products
CHtM and Smartwall
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Bathroom pods – Residential, Medical, Industrial
CHt Manufacturing.
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Plant rooms, boiler skids, pump assemblies, distribution & bathroom pods
CHt Manufacturing established March 1995.
Explore Transport
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A total logistic solution
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Logistics and plant solutionsComponent Tracking
Needed next week
Needed in two weeks
Needed in three weeks
Accommodation experience
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End to end project delivery
Customer
DE (Digital Engineering)
model
Manufacturing Delivery Construction Asset Management End customer
Final product
LAING O’ROURKE END-TO-END DELIVERY
✓Verification
and sign-off
✓Verification
and sign-off
✓Verification
and sign-off
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Our accommodation experience
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• Delivered over 12,500 units over the last
decade
• Across a range of tenures:
– Private for sale/ rent
– Affordable
– Student accommodation
– Key worker accommodation
– MOD
– Hotels
Our residential experience – past and present
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One The Elephant, Southwark 251 Southwark Imperial College London, Southside and Eastside
One Hyde Park, Knightsbridge
Brompton Road, Knightsbridge William Street Quarter, Barking Clarges, Mayfair Riverlight, Wandsworth
Imperial College London, Block F 190 Strand, Westminster
Two Fifty One, Southwark – Optimising DfMA on Mid-Rise, City Centre
Residential Developments
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Delivering high quality projects at
significant scale with high proportion
of manufactured products
41 storey residential tower
• GIFA 36,500m2
• 335 apartments
Project Value: £120m
Programme: 176 weeks
Client: Oakmayne/ECA Developments
Architect: Allies & Morrison
SMEP Engineer: Waterman
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Portfolio of manufactured products
Columns – 876 units
Twinwall and solidwall – 1,824 units
E6 beams – 346 units
Lattice slab – 539 units
Balcony slabs – 204 units
PCC facade panels – 1,082 units
Bathroom pods – 505 units
Vertical riser modules – 31 units
Horizontal modules – 22 units
Plantroom modules – 9 units
E6 hollowcore planks – 2,411 units
Significant labour and skills shortages, and a tight city centre site required high speed construction
and certainty of cost and quality.
Driving certainty into construction: 8,000 highly-engineered manufactured components assembled on site
Two Fifty One, Southwark – Optimising DfMA on Mid-Rise, City
Centre Residential Developments
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Driving the vision into reality
The vision The input The output
70 : 60 : 30 70% of the Frame
is manufactured
off site
Description Floor
cycle
Total man
days
Men per
week
Total
days
DfMA soln 40 floors 6 day 5,280 22 240
Insitu soln 40 floors 9 day 13,320 37 360
Varinace 8,040 15 120
Reduction/saving 60% 41% 33%
Two Fifty One, Southwark – Optimising DfMA on Mid-Rise, City
Centre Residential Developments
EXPLORE MANUFACTURING
www.laingorourke.com
Thank youAll materials contained in this presentation are copyright of Laing O’Rourke.