extradosed prestressed bridges

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FDOT DESIGN TRAINING EXPO Florida Department of Transportation Extradosed Prestressed Bridges Steven L. Stroh, PhD, PE, SE Vice President Deputy Director of Surface Transportation Major Bridges URS Corporation, Tampa, FL

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Page 1: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Extradosed Prestressed Bridges

Steven L. Stroh, PhD, PE, SEVice President

Deputy Director of Surface Transportation – Major Bridges

URS Corporation, Tampa, FL

Page 2: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

AGENDA

• The Extradosed Bridge Concept

• Representative Extradosed Bridges

• Key Proportioning Parameters and Design

Considerations

• Case Study

• Concluding Remarks

• Questions

Page 3: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

What is an Extradosed Prestressed Bridge?

Odawara Port Bridge, Japan (1994)

Page 4: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Defining an Extradosed BridgeJacques Mathivat , Journal of FIP, 1988

“Recent Developments in Prestressed

Concrete Bridges”

Tower height is the defining element

• Cable Stayed 1/5

• Extradosed 1/15

Extradosed Prestressing

Page 5: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Characteristics of an Extradosed Bridge

• Shorter tower than cable stayed

• Shallower girder than a girder bridge, but deeper than a

cable stayed bridge

• Flatter cables than a cable stayed bridge, and only over

a portion of the span.

• Cables sized to prestress the deck

• Low fatigue ranges for cables

• Uniform size range for cables

Page 6: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Girder Depth to Span

1:16 to 1:18 (at support)

Girder Bridge

Page 7: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Girder

depth:

5 to 6 ft.

Tower

height to

Span:

1:4

V

H

Cable-Stayed Bridge

Page 8: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Girder Depth

to Span:

1:30 to 1:35

Tower Height

to Span:

1:10 to 1:15

Extradosed

Prestressed

Bridge

Page 9: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

More than 60 Extradosed

Bridges World-wide

• More than 30 in Japan

• More than 25 countries have at least one

• Currently 3 in the U.S.

Page 10: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Progression of Extradosed Bridge Construction

Page 11: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Representative

Extradosed Prestressed

Bridges

11

Page 12: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Odawara Port Bridge, Japan (1994))

Page 13: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Tsukuhara Bridge, Japan

Page 14: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Okuyama Bridge, Japan

Page 15: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Miykodogawa Bridge, Japan

Page 16: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Kiso and Ibi River Bridges, Japan

Page 17: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Rittoh Bridge, Japan

Page 18: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Sunnibergbrucke, Switzerland

Page 19: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Golden Ears Bridge, Vancouver, BC

Page 20: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Introduction

First U.S. Extradosed Bridge

Pearl Harbor Memorial Bridge, New Haven CT

Page 21: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

I-35 bridges over the Brazos River in Waco, Texas

Page 22: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Image Courtesy MnDOT

St Croix River Bridge, Minnesota - Wisconsin

Page 23: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Special Case Bridges (Non-Extradosed)

Barton Creek Fin-Back Bridge Ganter Bridge, Switzerland

Page 24: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Key Proportioning Parameters and

Design Considerations

• Span Lengths

• Side Span Ratios

• Multi Span Bridges

• Tower Height

• Girder Depth/Haunch

• Bridge Width

• Aesthetic Opportunities

Page 25: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Economical Bridge Types

Page 26: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Economical Bridge Types

200 900Extradosed

Page 27: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Side Span/Main Span Ratio

Girder Bridges

– Cast on falsework:

L1/L = 0.8

– Balanced Cantilever:L1/L = 0.65

Cable Stayed Bridges

– Steel

L1/L = 0.35

– Concrete

L1/L = 0.42

Extradosed Bridges

– Mean L1/L Ratio = 0.57

– One Std. Deviation = 0.45 to 0.69

– Use L1/L = 0.6

Page 28: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Backstay Cable

Consideration of Multi-Span Cable-Stayed Bridges

Page 29: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Multi-Span Cable-Stayed Bridges

• Population of 1200 bridges

• Number of multi-span CS Bridges = 7

Rion-Antirion Bridge,

Greece

Ting Kau Bridge,

Hong Kong

Page 30: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Multi-Span Extradosed Bridges

• Population of 63 bridges

• Number of multi-span Extradosed Bridges = 19

Kiso and Ibi River Bridges, Japan

Page 31: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Tower Height Expressed as H/L

• H = tower height

• L = Main Span Length

• For Cable Stayed:

• H/L ≈1/4 to 1/5

• For Extradosed:

• H/L ≈ 1/10

Page 32: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Span/Depth Ratios for Extradosed Bridges

For Girder Bridges:

• Constant Depth: S/D ≈ 22

• For Variable Depth:

• S/D ≈ 17 at pier

• S/D ≈ 50 at mid-span

For Cable Stayed Bridges:

• Range of depth/span

≈ 50-250

For Extradosed Bridges:

• S/D ≈ 30 at pier

• S/D ≈ 50 at mid-span

Page 33: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Typical Proportioning Parameters

Extradosed Bridges

• Applicable Span Range: 200-900 ft.

• Side/Main Span Ratio: 0.6

• Tower Height/Span Ratio: 1:10

• Span/Girder Depth Ratio:

– Midspan 1:50

– At Tower 1:30

• Applicable to multi-span bridges

Page 34: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Aesthetics – General Structural Arrangement

Single Cable Plane Twin Cable Plane Three Cable Planes

Page 35: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Aesthetics Stay Cable Arrangement

Fan Cable Arrangement Harp Cable Arrangement

Page 36: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Aesthetics – Towers Arrangement/Shape

Page 37: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Case Study

Pearl Harbor Memorial Bridge, New Haven CT

Page 38: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Project Overview

Pearl Harbor Memorial Bridge (PHMB)

38

Page 39: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

•Opened - 1958

•Main Span 387 ft.

•Longest Plate Girder Span

in Western Hemisphere

Existing PHMB

39

Page 40: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

40

•Designed for 40,000 VPD

•Currently over 140,000 VPD

•Functionally and Structurally Deficient

Existing PHMB

Page 41: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Replacement Bridge

41

•Increase from 6 lanes to 10 lanes

•Improved Safety

•Improved Navigation

Page 42: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

42

Why an Extradosed Bridge for the PHMB?

• Longer Span Desired for Navigation

• Tower Height Restricted by Tweed Airport

• Girder Depth and Profile Controlled by Adjacent Interchange

• Economical Bridge Desired

• Bridge Worthy of Pearl Harbor Memorial Bridge Designation was

Desired

Page 43: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

43

Side Span / Main Span Ratio

248.5’/515.0’/248.5’ = 0.48 Ratio

Recommended Ratio = 0.6

Typical Range = 0.45 – 0.69

Resulting Uplift = 570 kips (5% of the max. reaction)

Counterweight Provided

Page 44: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Bridge Deck Width

Girder Cross Section

Overall Roadway Width Varies 190-215 feet

Page 45: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Deck Depth / Haunch Arrangement

Recommended Span/Depth

• At Tower = 25-35

• At midspan 50

Provided Span/Depth

• At Tower =31.4 (16.4’ depth)

• At midspan = 45

• (11.5’ depth)

Page 46: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

46

Superstructure Cross-Section

Page 47: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

47

Transverse Post-Tensioning

Page 48: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Tower Height

• Suggested L/H = 10

• Selected 60 ft. tower

height

• L/H = 8.6

Wide Heavy Deck

Limit Fatigue

Demand on Stays

Pearl Harbor Memorial Bridge

Page 49: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

49

Tower Elevation

Page 50: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

50

Anchor Pier Elevation

Page 51: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

• 0.6” (15mm) Grade 270 Strand

• Greased and Individually Sheathed

• Co-extruded PE pipe

• Jacked Strand-by-Strand at tower

• Stay Design Stresses

- 0.55 f’s for AASHTO Group I

- 0.60 f’s other Load Groups

- 0.60 f’s construction or stay replacement

Stay Cable Design Criteria

51

Page 52: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

52

Erection

Page 53: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Form Traveler Construction

53

Page 54: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

54

Main Span Construction Sequence

54

• Stage 1 - Construction of Substructures and Pier Tables

Page 55: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

55

Main Span Construction Sequence

55

• Stage 2 - Assembly of Traveling Forms

Page 56: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

56

Main Span Construction Sequence

56

• Stage 3 - Balanced Cantilever Construction and Cable Installation

Page 57: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

57

Main Span Construction Sequence

57

• Stage 4 - Continuation - Cantilever Construction

Page 58: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

58

Main Span Construction Sequence

58

• Stage 5 - Closure at Side Span

Page 59: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

59

Main Span Construction Sequence

59

• Stage 6 - Closure at Main Span

Page 60: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

60

Main Span Construction Sequence

60

• Stage 7 - Finishing Works

Page 61: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Aesthetics

61

Page 62: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

62

Page 63: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Page 64: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

64

Superstructure weight (ea. deck)= 54.2 klf

Equivalent concrete depth for girder = 3.4’

Longitudinal Post-Tensioning= 11 psf

Transverse Post-Tensioning= 0.9 psf

Weight of stay cables= 3.5 psf

KEY BRIDGE PARAMETERS AND QUANTITIES

Page 65: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Contract B1

Contract Award:

• April 2008

Owner:

• ConnDOT

Contractor:

• Cianbro/Middlesex JV III

Designer:

• URS

Program Manager:

• Parsons Brinckerhoff

CE&I:

• Prime: Lochner

• Sub: FIGG

Original Contract Value:

• $137,494,973

Final Contract Value:

• $136,385,903

Final Completion Date

• August 18, 2011

• 34 days early

Page 66: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Contract B

Contract Award:

• July 2009

Owner:

• ConnDOT

Contractor:

• Walsh/PCL JV II

Designer:

• URS

Program Manager:

• Parsons Brinckerhoff

CE&I:

• Prime: Lochner

• Sub: FIGG

Original Contract Value:

• $416,691,984

Current Contract Value:

• $416,805,470

Current Completion Date

• June 30, 2015

Page 67: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

67

Tower Foundations: Drilled Shafts

Page 68: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Tower Foundations

Page 69: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Tower Construction

Page 70: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Bridge Bearings

Page 71: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Tower: Stay Anchor Box

Page 72: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Pier Table Construction

Page 73: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Pier Table Construction

Page 74: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Out-of-Balance Supports

Page 75: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Balanced Cantilever Construction with Form Traveler

Page 76: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Balanced Cantilever Construction

Page 77: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Side Span - Main Span Closure

77

Page 78: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Main Span Closure

Page 79: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Northbound Bridge Opened 22June 2012

Page 80: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Existing Bridge removed – Southbound Bridge

Scheduled for June 2015 Completion

Page 81: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Concluding Remarks – Extradosed Bridges

• Extradosed Bridges are an Emerging Technology

• Their practicality has been proven by numerous

prototype bridges constructed in more than 25

countries

• Economical in the 200-900 foot span range

• Advantageous for Multi-span Bridges

• Basic Proportioning Well Understood

• Stay Criteria Included in Latest PTI Specifications

• Have Opportunities for Unique Visual Presentations81

Page 82: Extradosed Prestressed Bridges

F D O T D E S I G N T R AI N I N G E X P O

Florida

Department of

Transportation

Questions

82

Questions