extronics wallchart

2
II 2 G Ex d IIC T4 Zoning Definitions Zones Gas Dust  A place in which an explosive atmosphere is continually present  A place in which an explosive atmosphere is likely to occur in normal operation occasionally  A place in which an explosive atmosphere is not likely to occur in normal operation, but if it does only occurs for short periods Definitions IP Code 1st Numerical 2nd Numerical Protection against Solid Bodies Protection against Liquid 0 No protection 0 No protection 1 Objects > 50mm 1 Vertically dripping water  2 Objects > 12mm 2 Drops of liquid (75°to 90°) 3 Objects > 2.5mm 3 Sprayed water  4 Objects > 1mm 4 Splashed water  5 Dust-protected 5 Water jets 6 Dust-tight 6 Heavy seas 7 Effects of immersion 8 Inde finite immersion Categories ATEX Cat. 1G Equi p. sui ta b le f or zone 0 1D Equi p. sui ta b le f or z one 20 2G Equi p. su itable f or zone 1 2D Equi p. s ui t ab le f or zo ne 21 3G Equi p. su it ab le f or zone 2 3D Equi p. s ui t ab le f or zo ne 22 Typical Zone Suitability Dusts Zone 20 Re quir es 1D equi pment IP6X 21 Requires 1D or 2D equipment IP6X 22 Requir es 3D, 2D or 1D equ ipment IP5 X* * Must be IP6X if dust is electrically conductive ATEX Category IP Rating Types of Protection Temperature GAS Type of Protection General Requirements EN 6 0079-0 In trinsi c Safety Ex ia & ib EN 60079-11 In crease d Safet y Ex e EN 60079-7 Flameproof Ex d EN 60079-1 Pressurisation Ex p EN 60079-2 Powder Filling Ex q EN 60079-5 Enca psu lat io n Exma&mb EN 60079-18 Oil Immersion Ex o EN 60079-6 Type n Ex n EN 60079-15 Standard Non-electrical Equipment (concepts) EN 13463-1 Basi c metho ds & requirements EN 1 3463-2 Flow restricting enclosure fr EN 13463-3 Flame-pro of enclosure d EN 13463-5 Cons truc tiona l sa fety c EN 134 63-6 Contr ol of ig nitio n sour ces b EN 1346 3-7 Pres suri satio n p EN 1346 3-8 Liqu id imme rsio n k Complies with European Directive EC Mark XXXX Notified Body Number Equipment Group Equipment Category Gas Explosion Protection Type of Protection Gas Group* A, B or C *Ifomitted suitable forallgasgroups Temperature Class (T1-T6) Conformity Assessment ‘Quality Modules’ Design Phase EC-Type Examination Internal Control of Production Unit Verification Production Phase Production Quality Assurance Product Quality Assurance Product Verification Conformity to Type Internal Control of Productio n Unit Verification Modul e Annex *1 *2 Protective System B III   A VIII  *4  * 4  G IX O O O O O O O O D IV Y Y Y E VII Y Y F V Y Y Y C VI Y Y  A VIII  G IX O O O O O O O O Marking for Gas Hazards T-Class T1 450 T2 300 T3 200 T4 135 T5 100 T6 85 Max surface temp in °C Groups Gas Groups I Ele ctr ica l e qui pme nt int ended f or use in min es s usc ept ibl e to firedamp II Electrica l e qui pme nt intended f or use in plac es with an explosive gas atmosphere other than mines susceptible to  firedamp III Electrica l equ ipment intended fo r us e in plac es with an explosive dust atmosphere other than mines susceptible to  firedamp* IIA Propane IIB Ethylene II C Hyd rogen /Acet yl e ne Dust Groups* I II A Combus ti bl e Fl yi ngs II IB Non-c onduct ive Dust II IC Conducti ve Dust Type n EN60079-15 Enclosed break device nC Non-i ncendi ve component nC Hermetically sealed devi ce nC Sealed device nC Encapsulated device nC Ener gy limite d appa ratu s & circuits nL R es tr i ct ed b re a thing e nc los ur e nR Non sparking nA III 2 D Ex tD A21 IP66 T80°C Complies with European Directive EC Mark XXXX Notified Body Number Equipment Group Equipment Category Dust Explosion Protection Type of Protection Marking for Dust or Flyings and Fibres Hazards Conformity Assessment ‘Quality Modules’ Table * Notes: 1 “Global Approac h” OJEC No.L220, 1993 2 ATEX Directive 94/9/EC 3 Suffix (E) refers t o electrical eq uipment and internal combustion engines Suffix (N) refers to non-electrical equipmen t 4 Technical Files to be d eposited with a notified body KEY = mandatory u nless Unit Ve rification is used O = optional as an alterna tive to other modu les  Y = one of two product ion phase modules for the equipment category to be chosen by the manufacturer Equipment Category *3 M1 M2 M2 1 2 2 3 (E) (N) (E) (N) EN 60 079-1 0 EN 612 41-1 0 0 20 1 21 2 22 Equ ipment Thr esh old power The rma l Ini tia tio n Ti me for (W) (averaging period) (µs) The information in this wall chart is for guidance only. For detailed information see relevant Directives and Regulations. START Is area zoned? Zone 1? Is equipment Ex d concept? Is equipment Ex i concept? Use non-certified cable glands *refer to note 1 Refer to Ex d cable selector chart Gland type Ex e concept Ex n* or N concept Zone 2 Use non-certified cable glands *refer to note 2 Use certified cable glands Brass Yes Yes No Yes Yes No Yes No No Yes No Yes No No No Plastic Use a suitable flameproof cable gland with a seali ng ring. (Gland with elastomeric seals) Is the area of installation of Zone 1? Is the volume of enclosure greater than 2 dm3? Use a barrier gland Does the hazardous gas require IIC apparatus? Yes Ex e concept *refer tonote 3 Does this enclosure contain an internal source of ignition? Extronics Ltd · Meridian House · Roe Street · Congleton · Cheshire · CW12 1PG · Tel: +44 (0)1260 292651 · Fax: +44 (0)1260 297280 · www.extronics.com · [email protected] Extronics Products Explosion Proof & Pressurised Solutions • Engineered Solutions, Bespoke Certification and Development • Training & Certification Services Cable Gland Selection Note 1: Non certified cable glands may be used provided that they maintain the minimum IP rating on the certified equipment of IP54 for outdoors and IP20 for indoor equipment. Note 2: Non certified cable glands may be used provided they meet the requirements of EN60079-0 and EN60079-7 or EN60079-15. Note 3: Internal sources of ignition include sparks or equipment temperatur es occurring in normal operation which can cause ignition.  An enclosure containing te rminals only or an indirect entry enclosure is considered not to constitute an internal source of ignition. Radio Frequency Sources The threshold power of radio frequency (10 kHz to 300 GHz) for continuous transmissions and for pulsed transmissions whose pulse durations exceed the thermal initiation time shall not exceed the values shown in Table 4. Programmable or software control intended for setting by the user shall not be permitted. For pulsed radar and other transmissions where the pulses are short compared with the thermal initiation time, the threshold energy values Z th shall not exceed those given in Table 5. ATEX Certification Definitions Table 4 from IEC 60079-0 Radio Frequency Power Thresholds Group I 6.0 200 Group IIA 6.0 100 Group IIB 3.5 80 Group IIC 2.0 20 Group III 6.0 200 Equipment Threshold Energy Zth for (µJ) Table 5 from IEC 60079-0 Radio-frequency Energy Thresholds Group I 1500 Group IIA 950 Group IIB 250 Group IIC 50 Group III 1500 © Extronics Ltd 2008 07/08 DUST Type of Protection G en er al Requ ir eme nt s E N 6 12 41-0 :2 00 6 P ro t ect ion by Encl os u re s tD EN 61 24 1- 1: 20 04 Protection pD EN 61241-4:2006 Intrinsic Safety iD EN 61241-11:2006 Encapsulation mD EN 61241-18:2004 Standard ATEX Code ATEX Code Ingress protection and max. surface temperature *Taken from the new IEC60079-0 2007 Other Useful Standards US Enclosure Ratings NEMA 7 to 10 Hazardous Area Enclosures Simple Apparatus  Assessment of inadvert ent ignition of flammable atmospheres by radio frequency radiation (guide) Explosive atmospheres - Explosion prevention and protection. Part 1, Basic concepts & methodology for surface industry Explosive atmospheres - Explosion prevention and protection. Part 2, Basic concepts & methodology for mining Classification of hazardous areas Electrical installations in hazardous areas (other than mines) Electrical installations inspection and maintenance Equipment repair, overhaul and reclamation Protection of equipment and transmission systems using optical radiation BS6656 EN1127-1 EN1127-2 EN60079-10 EN60079-14 EN60079-17 EN60079-19 EN60079-28 NEMA, UL & CSA type rating Approximate IEC/IP classification Abbreviated Protection Description 1 IP20 2 IP22 3 IP55 3R IP24 4 IP66 4X IP66 6 IP67 Indoor, from contact with contents Indoor, limited, falling dirt and water Outdoor, from rain, sleet, windblown dust & ice damage Outdoor, from rain, sleet & ice damage Indoor & outdoor, from windblown dust, rain, splashing & hose directed water & ice damage Indoor & outdoor, from corrosion, windblown dust, rain, splashing & hose directed water & ice damage Indoor & outdoor, from hose directed water, water entry during submersion & ice damage Mechanical Impacts (UK) Code EN50102 IK Code IK00 IK01 IK02 IK03 IK04 IK05 IK06 IK07 IK08 IK09 IK10 Impact Energy * 0.14 0.2 0.35 0.5 0.7 1 2 5 10 20 (Joules) 5Vin Passive components Well defined sources of stored energ  y considered in safety analysis Sources of generated energ  y not more than *1.5V, 100mA & 25mW NOT piezoelect ric cr  ystal protected components voltage or current enhancement * Note: North America still uses 1.2V and 20 microjoules

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  • II 2 G Ex d IIC T4

    Zoning Definitions

    ZonesGas Dust

    A place in which an explosiveatmosphere is continually present

    A place in which an explosiveatmosphere is likely to occur in normaloperation occasionally

    A place in which an explosive atmosphereis not likely to occur in normal operation,but if it does only occurs for short periods

    Definitions

    IP Code

    1st Numerical 2nd NumericalProtection against Solid Bodies Protection against Liquid

    0 No protection 0 No protection1 Objects > 50mm 1 Vertically dripping water2 Objects > 12mm 2 Drops of liquid (75 to 90)3 Objects > 2.5mm 3 Sprayed water4 Objects > 1mm 4 Splashed water5 Dust-protected 5 Water jets6 Dust-tight 6 Heavy seas

    7 Effects of immersion8 Indefinite immersion

    Categories

    ATEX Cat.

    1G Equip. suitable for zone 01D Equip. suitable for zone 20

    2G Equip. suitable for zone 12D Equip. suitable for zone 21

    3G Equip. suitable for zone 23D Equip. suitable for zone 22

    Typical ZoneSuitability

    Dusts

    Zone

    20 Requires 1D equipment IP6X

    21 Requires 1D or 2D equipment IP6X

    22 Requires 3D, 2D or 1D equipment IP5X*

    * Must be IP6X if dust is electrically conductive

    ATEX CategoryIP

    Rating

    Types of Protection

    Temperature

    GASType of Protection

    General Requirements EN 60079-0

    Intrinsic Safety Ex ia & ib EN 60079-11

    Increased Safety Ex e EN 60079-7

    Flameproof Ex d EN 60079-1

    Pressurisation Ex p EN 60079-2

    Powder Filling Ex q EN 60079-5

    Encapsulation Ex ma &mb EN 60079-18

    Oil Immersion Ex o EN 60079-6

    Type n Ex n EN 60079-15

    Standard

    Non-electrical Equipment (concepts)

    EN 13463-1 Basic methods & requirements

    EN 13463-2 Flow restricting enclosure fr

    EN 13463-3 Flame-proof enclosure d

    EN 13463-5 Constructional safety c

    EN 13463-6 Control of ignition sources b

    EN 13463-7 Pressurisation p

    EN 13463-8 Liquid immersion k

    Complies with European Directive EC Mark

    XXXX

    Notified BodyNumber

    EquipmentGroup

    EquipmentCategory

    Gas

    ExplosionProtection

    Type ofProtection Gas Group*

    A, B or C*If omitted suitable for all gas groups

    TemperatureClass

    (T1-T6)

    Conformity Assessment Quality Modules

    Design Phase

    EC-Type Examination

    Internal Control of Production

    Unit Verification

    Production Phase

    Production Quality Assurance

    Product Quality Assurance

    Product Verification

    Conformity to Type

    Internal Control of Production

    Unit Verification

    Module Annex*1 *2

    ProtectiveSystem

    B III

    A VIII *4 *4

    G IX O O O O O O O O

    D IV Y Y Y

    E VII Y Y

    F V Y Y Y

    C VI Y Y

    A VIII

    G IX O O O O O O O O

    Marking forGas Hazards

    T-Class

    T1 450

    T2 300

    T3 200

    T4 135

    T5 100

    T6 85

    Max surfacetemp in C

    Groups

    Gas Groups

    I Electrical equipment intended for use in mines susceptibleto firedamp

    II Electrical equipment intended for use in places with anexplosive gas atmosphere other than mines susceptible tofiredamp

    III Electrical equipment intended for use in places with anexplosive dust atmosphere other than mines susceptible tofiredamp*

    IIA Propane

    IIB Ethylene

    IIC Hydrogen/Acetylene

    Dust Groups*IIIA Combustible Flyings

    IIIB Non-conductive Dust

    IIIC Conductive DustType n EN60079-15Enclosed break device nCNon-incendive component nCHermetically sealed device nCSealed device nCEncapsulated device nCEnergy limited apparatus & circuits nLRestricted breathing enclosure nRNon sparking nA

    III 2 D Ex tD A21 IP66 T80CComplies with

    European Directive EC Mark

    XXXX

    Notified BodyNumber

    EquipmentGroup

    EquipmentCategory

    Dust

    ExplosionProtection

    Type ofProtection

    Marking forDust or Flyings

    and FibresHazards

    Conformity Assessment Quality Modules Table

    * Notes:1 Global Approach OJEC No.L220, 19932 ATEX Directive 94/9/EC3 Suffix (E) refers to electrical equipment and

    internal combustion enginesSuffix (N) refers to non-electrical equipment

    4 Technical Files to be deposited with a notified body

    KEY = mandatory unless Unit Verification is usedO = optional as an alternative to other modulesY = one of two production phase modules for

    the equipment category to be chosen by the manufacturer

    Equipment Category *3

    M1 M2 M2 1 2 2 3(E) (N) (E) (N)

    EN 60079-10 EN 61241-10

    0 20

    1 21

    2 22

    Equipment Threshold power Thermal Initiation Timefor (W) (averaging period)

    (s)

    The information in this wall chart is for guidance only. For detailed information see relevant Directives and Regulations.

    START

    Is area zoned?

    Zone 1?Is equipmentEx d concept?

    Is equipmentEx i concept?

    Use non-certifiedcable glands*refer to note 1

    Refer to Ex dcable selector

    chart

    Gland type

    Ex e concept Ex n* or Nconcept

    Zone 2

    Use non-certifiedcable glands*refer to note 2

    Use certifiedcable glands

    Brass

    Yes

    Yes No

    Yes

    Yes No

    Yes No

    No

    Yes No

    Yes

    No No No

    Plastic

    Use a suitable flameproof cable gland with a sealing ring.(Gland with elastomeric

    seals)

    Is the area of installation of

    Zone 1?

    Is the volume of enclosure

    greater than 2 dm3?

    Use a barrier gland

    Does the hazardous

    gas require IIC apparatus?

    Yes

    Ex e concept

    *refer to note 3

    Does this enclosure contain an

    internal source of ignition?

    Extronics Ltd Meridian House Roe Street Congleton Cheshire CW12 1PG Tel: +44 (0)1260 292651 Fax: +44 (0)1260 297280 www.extronics.com [email protected]

    Extronics Products Explosion Proof & Pressurised Solutions Engineered Solutions, Bespoke Certification and Development Training & Certification Services

    Cable Gland Selection

    Note 1: Non certified cable glandsmay be used provided that theymaintain the minimum IP rating onthe certified equipment of IP54 foroutdoors and IP20 for indoorequipment.

    Note 2: Non certified cable glandsmay be used provided they meetthe requirements of EN60079-0 andEN60079-7 or EN60079-15.

    Note 3: Internal sources of ignitioninclude sparks or equipmenttemperatures occurring in normaloperation which can cause ignition.An enclosure containing terminalsonly or an indirect entry enclosure isconsidered not to constitute aninternal source of ignition.

    Radio Frequency SourcesThe threshold power of radio frequency (10 kHz to 300 GHz) for continuous transmissions and for pulsedtransmissions whose pulse durations exceed the thermal initiation time shall not exceed the values shown in Table 4.Programmable or software control intended for setting by the user shall not be permitted.For pulsed radar and other transmissions where the pulses are short compared with the thermal initiation time, thethreshold energy values Zth shall not exceed those given in Table 5.

    ATEX Certification Definitions

    Table 4 from IEC 60079-0 Radio Frequency Power Thresholds

    Group I 6.0 200

    Group IIA 6.0 100

    Group IIB 3.5 80

    Group IIC 2.0 20

    Group III 6.0 200

    Equipment Threshold Energy Zthfor (J)

    Table 5 from IEC 60079-0 Radio-frequency Energy Thresholds

    Group I 1500

    Group IIA 950

    Group IIB 250

    Group IIC 50

    Group III 1500

    Extronics Ltd 2008 07/08

    DUSTType of Protection

    General Requirements EN 61241-0:2006

    Protection by Enclosures tD EN 61241-1:2004

    Protection pD EN 61241-4:2006

    Intrinsic Safety iD EN 61241-11:2006

    Encapsulation mD EN 61241-18:2004

    StandardATEXCode

    ATEXCode

    Ingress protectionand max. surface

    temperature

    *Taken from the new IEC60079-0 2007

    Other Useful Standards

    US Enclosure Ratings NEMA 7 to 10 Hazardous Area Enclosures

    Simple Apparatus

    Assessment of inadvertent ignition of flammable atmospheresby radio frequency radiation (guide)

    Explosive atmospheres - Explosion prevention and protection.Part 1, Basic concepts & methodology for surface industry

    Explosive atmospheres - Explosion prevention and protection.Part 2, Basic concepts & methodology for mining

    Classification of hazardous areas

    Electrical installations in hazardous areas (other than mines)

    Electrical installations inspection and maintenance

    Equipment repair, overhaul and reclamation

    Protection of equipment and transmission systems usingoptical radiation

    BS6656

    EN1127-1

    EN1127-2

    EN60079-10

    EN60079-14

    EN60079-17

    EN60079-19

    EN60079-28

    NEMA, UL& CSA

    type rating

    ApproximateIEC/IP

    classificationAbbreviated Protection Description

    1 IP202 IP223 IP553R IP244 IP66

    4X IP66

    6 IP67

    Indoor, from contact with contentsIndoor, limited, falling dirt and waterOutdoor, from rain, sleet, windblown dust & ice damageOutdoor, from rain, sleet & ice damageIndoor & outdoor, from windblown dust, rain, splashing& hose directed water & ice damageIndoor & outdoor, from corrosion, windblown dust, rain,splashing & hose directed water & ice damageIndoor & outdoor, from hose directed water, water entryduring submersion & ice damage

    Mechanical Impacts (UK) Code EN50102

    IK Code IK00 IK01 IK02 IK03 IK04 IK05 IK06 IK07 IK08 IK09 IK10

    ImpactEnergy * 0.14 0.2 0.35 0.5 0.7 1 2 5 10 20(Joules)

    5V in

    Passive components

    Well defined sources of stored energy considered in safety analysis

    Sources of generated energy notmore than *1.5V, 100mA & 25mW

    NOT piezoelectric crystalprotected componentsvoltage or current enhancement

    * Note: North America still uses 1.2V and 20 microjoules