f series pump selection guide - flotronic pumps flotronic brochure… · in this brochure may...

ww ww ww.. ff ll oo tt rroonn ii ccppuummppss .. ccoommBBrr ii tt ii sshh ppuummppss ffoo rr wwoorr ll dd ii nndduuss tt rr ii eess

FF ll oo tt rroonn ii cc OOnnee--NNuutt ™™ PP uu mm pp ssThe future in pump technology-today!

Flotronic Pumps Limited. Ricebridge Works, Brighton Road, Bolney, West Sussex RH17 5NA. UK

Tel: 011 - 44 - 1444 - 881871 Fax: 011 - 44 - 1444 - 881860

E-mail: [email protected] Web: www.flotronicpumps.com‘Flotronic’ is a UK registered trade mark One-Nut is a trade mark used by Flotronic Pumps Limited

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Local Distributor

AAlluummiinnuummPPuummppss

PPoollyy//PPVVCC//PPVVDDFF

PPuummppss

SSttaaiinnlleessss//HHaasstteell llooyy ®®

PPuummppss

TTeefflloonn®®

PPTTFFEEPPuummppss

FF SS EE RR II EE SS PP UU MM PP SS EE LL EE CC TT II OO NN GG UU II DD EE

Pumps marked with ** can be supplied in Slim pump style upon request (15% reduction in flow rate).

The company policy of continued product improvement through research and development means that the information contained

in this brochure may change. Please ask for confirmation of technical data when ordering.

Pump inlet/outlet

size

Pump Style

Pump Style

Pump Style

Pump Style

DiaphragmDiameter

Max flow rate US GPM

PumpOption

14 1 1/2” Slim 500 Slim Use option 3 7”

19 2 1/2” Slim Use option 3 Slim Use option 3 10”

24 3 1/2” Use 1” 500 710 K 10”

26 1 1” Slim 500 Slim Use option 3 7”

36 2 1” Slim Use option 3 Slim Use option 3 10”

41 3 1” Use 11/2” 500 710 K 10”

45 1 11/2” Slim Use option 2 Slim Use option 2 10”

61 2 11/2” Use option 3 500 710 K 10”

96 3 11/2” Slim 500 Slim Use 2” 12”

66 1 2” 500** 500 710** K 10”


144 3 2” 500 500 710 K 14”


180 2 3” 500 500 710 K 14”

240 3 3” Duplex 500 Duplex 500 Duplex 710 Duplex K 14”

Viton® is a registered trademark of DuPont Dow Elastomers. Hastelloy® is a registered trademark of Haynes International. Teflon® is a registered trademark of DuPont

USA ISO9001 Rev 17/1/08 4:35 pm

FF lloo tt rroonn iicc OOnnee--NNuutt PPuummppss The future in pump technology - today! 001111 -- 4444 -- 11444444 -- 8888118877112 3

II NN TT RR OO DD UU CC TT II OO NN

FFaasstt mmaaiinntteennaannccee aaiirr--ddrr iivveenn DDoouubbllee DDiiaapphhrraaggmm PPuummppss

ffoorr bbootthh pprroocceessss aanndd ssiimmppllee ttrraannssffeerr aappppll iiccaatt iioonnss..

FFlloottrroonniicc iiss aa wwoorrlldd lleeaaddiinngg mmaannuuffaaccttuurreerr ooff aaiirr--ooppeerraatteedd

DDoouubbllee DDiiaapphhrraaggmm PPuummppss aanndd iinnvveennttoorr ooff tthhee rreevvoolluutt iioonnaarryy

OOnnee--NNuutt ddeessiiggnn -- aa ccoonncceepptt wwhhiicchh iiss ttrraannssffoorrmmiinngg

tthhee wwaayy ppuummppss aarree bbeeiinngg uusseedd tthhrroouugghhoouutt iinndduussttrryy ttooddaayy..

The One-Nut Double Diaphragm Pump, unique to Flotronic, takes pump performance

far beyond tradit ional style Double Diaphragm pumps. This fast maintenance concept

l i teral ly turns the conventional pump inside out! Fluid passes between the diaphragms

directly through the centre of the pump with air pressure operating on the outside.

The pump is held together by one nut on the opposite side of the pump to the external

air valve. This design al lows in-l ine diaphragm replacement to be accomplished in

less than 15 minutes, with a complete str ipdown and rebuild possible in less than

20 minutes. Using One-Nut pumps, engineers can signif icantly reduce process downtime

and provide vast savings in maintenance costs, without

compromising on pump performance.

Diaphragm lifetime is now so good,

these pumps are often used instead of

centrifugal or other process pumps.

HHooww ttoo uussee tthhiiss gguuiiddee..

This guide is designed to assist you in the straightforward specification and

ordering of the award winning F Series range of One-Nut pumps from Flotronic.

Use the charts on pages 6 and 7 to identify the pump option for your application

by size and/or flow rate. Then choose the style and material required from

pages 8 and 9. Select diaphragms, air system and connections from pages 10

and 11. Finally, select that all important upgrade by selecting products from pages

12 and 13. For ease of ordering, create your required Pump Code using the

Coding Chart on pages 14 and 15. The simple pump selection guide on the back

page gives an overview of the entire range.

Use Flotronic Double Diaphragm Pumps for BOTH

simple transfer and continuous duty 24/7 process

applications using Teflon® PTFE faced multi-million

cycle diaphragms as standard.

A proven concept used over the last twenty years

by the world’s major manufacturing companies

including:

TThhee FFlloottrroonniicc FF SSeerriieess..

A range of air operated Double Diaphragm

pumps with:

MMuull tt ii --mmii ll ll iioonn ccyyccllee ‘‘sshhoorrtt ssttrrookkee’’ oonnee ppiieeccee

bboonnddeedd ddiiaapphhrraaggmmss..

1155 mmiinnuuttee ‘‘ iinn--ll iinnee’’ mmaaiinntteennaannccee..

TTeefflloonn®® PPTTFFEE ddiiaapphhrraaggmmss aass ssttaannddaarrdd..

AAnnyy iinnlleett//oouutt lleett ccoonnnneecctt iioonn yyoouu rreeqquuii rree..

77//1100 ddaayyss eexx wwoorrkkss ((aannyy ppuummpp)) ..

LLooww pprr iiccee ssppaarreess eexx--ssttoocckk..

WWoorr llddwwiiddee aafftteerr--ssaalleess sseerrvviiccee..

AA kk zzoo

AAppeett ii ttoo

AAsstt rraa ZZeenneeccaa

AAvvoonn CCoossmmeett iiccss

BBAASSFF

BBaayyeerr

BBMMWW

BBrr ii ttvv iicc

BBNNFFLL

BBuuddeellppaacckk

CCaaddbbuurryyss

CCooccaa--CCoollaa

CCoollggaattee PPaallmmooll iivvee

CCoouurrttaauullddss

CCrraayy VVaall lleeyy RReessiinnss

CCuussssoonnss

DDOOWW

EEll ii LLii ll lleeyy

EExxxxoonn

FFoorrdd

GGeeeesstt

GGiivvaauuddaann

GGllaaxxoo SSmmiitthhKKll iinnee

IICCII

JJaagguuaarr

KKeerrrryy FFooooddss

KKooddaakk

LLoottuuss

MMeerrcckk

NNeessttlléé

NNoovvaarr tt iiss

OOssccaarr MMaayyeerr

PPeeppssii CCoollaa

PPff iizzeerr

PP rrooccttoorr && GGaammbbllee

QQuueesstt

RRhhooddiiaa

RRhhoonnee PPoouulleenncc

RRoobbiinnssoonn BBrrootthheerrss

SSiiaass FFooooddss

UUnnii lleevveerr

WWyyeetthh

Flotronic Pumps are used in process applications worldwide

Flotronic’s state-of-the-art manufacturing facility

The range of products shown in this literature complies with the relevant sections of the machinery directive 98/37/EC and carry the CE mark.

USA ISO9001 Rev 17/1/08 4:35 pm Page 3

WWhhyy nnoott ttrryy aa oonnee--nnuutt ccoonncceeppttDDoouubbllee DDiiaapphhrraaggmm PPuummpp..

If you’ve got air on site consider this:

– SSeell ff--pprriimmiinngg –– wwii ll ll ll ii ff tt uupp ttoo 1122fftt ddrryy

– VVeerryy hhiigghh vviissccoossii ttyy ccaappaabbii ll ii ttyy

– CCaann rruunn ddrryy

– LLooww sshheeaarr

– NNoo lluubbrr iiccaatt iioonn

– AAnnyy mmaatteerr iiaall yyoouu wwaanntt

– TTeefflloonn®® PPTTFFEE ddiiaapphhrraaggmmss aass ssttaannddaarrdd

– UUll tt rraa cclleeaann

– VVaarr iiaabbllee ssppeeeedd oorr pprreessssuurree

– FFiiff tteeeenn mmiinnuuttee mmaaiinntteennaannccee ‘‘ iinn ll iinnee’’

– CCuussttoommiizzeedd ppuummppss aa ssppeecciiaall ii ttyy

– CCaann ssttoopp//rree--ssttaarrtt aaggaaiinnsstt aa cclloosseedd//ooppeenn

vvaallvvee wwiitthhoouutt pprreessssuurree rreell iieeff oorr ddaammaaggee..

((NNoo bbyy--ppaassss rreeqquuii rreedd))

FF ll oo tt rroonn iicc OOnnee--NNuutt PPuummppss The future in pump technology - today! 001111 -- 4444 -- 11444444 -- 8888118877114 5

FFlloottrroonniicc PPuummppss ddoonn’’tt nneeeedd::

CCllaammpp bbaannddss

We utilize self-aligning bead seals integral with the diaphragms.

CCoommppll iiccaatteedd aaii rr mmeecchhaanniissmmss

We simply bolt on a spool valve.

LLuubbrr iiccaatt iioonn

We use self-lubricating Teflon® PTFE parts.

TT HH EE OO NN EE -- NN UU TT CC OO NN CC EE PP TT

TThhee ‘‘ iinnssiiddee oouutt’’ ccoonncceepptt aall lloowwss ff lluuiidd ttoo ppaassss ‘‘bbeettwweeeenn

tthhee ddiiaapphhrraaggmmss’’ ,, dd ii rreecctt llyy tthhrroouugghh tthhee cceennttrree ooff tthhee ppuummpp..

AAii rr pprreessssuurree ooppeerraatteess ‘‘oonn tthhee oouuttssiiddee’’ .. TThhee bbeenneeffii ttss aarree::

LLoonnggeerr llaasstt iinngg ddiiaapphhrraaggmmss

A significantly reduced stroke length allows use of thicker / stronger Teflon® PTFE diaphragms as standard.

Nitrile, Viton® and EPDM are also available.

FFaasstteerr mmaaiinntteennaannccee

Fifteen minutes to change diaphragms by the removal of just one nut and without

disconnecting the pump from the pipework.

LLoowweerr ccoosstt ssppaarreess

Less than half the quantity of spare parts than any equivalent pump and interchangeability

of most air system parts between different series of pumps.

NNoo lluubbrr iiccaatt iioonn

A unique, patented air system incorporating a bolt on spool valve, including manual override buttons,

eliminates costly internal air mechanisms and mid position stall

normally associated with Double Diaphragm Pumps.

GGrreeaatteerr iinnhheerreenntt ssaaffeettyy

Plastic parts are kept within metal

containment and potential leak

paths are reduced to a minimum.

Even under ATEX conditions pumps

can be maintained ‘in the

zone’ up to Zone 1 using

anti-static Teflon® PTFE

-faced diaphragms.

WWee aallssoo ooffffeerr aa cchhooiiccee ooff bbootthh wweetttteedd aanndd nnoonn--wweetttteedd mmaatteerriiaallssWetted partsAluminum, Polypropylene, PVC, PVDF, 316 stainless steel,exotic metals and Teflon® PTFE, Viton®, EPDM or Nitrilerubber diaphragms, balls and seals.

Non-wetted partsVersion E = Painted carbon steel – Version S = Stainless steel.

Hygienic inlet (option)

Screwed inlet (option)

Hygienic outlet (option)

Screwed outlet (option)

AATTEEXX

Flotronic’s unique One-Nut range of air-driven, Double

Diaphragm Pumps comply fully with the electro-static

hazard requirements defined in ATEX Group II, Category 2,

effective 1/7/03. FPL has independent accreditation by

the authorised company ITS Limited.



FFLLOO WW RR AATTEESS

At the time of going to press all information relating to pump performance is considered to be accurate resulting from extensive testing and is given in good faith.The 3” pumps were not subject to air consumption testing and the information shown is calculated. If air consumption is critical please consult Flotronic Pumps before ordering.

All materials of pumps

are available in all sizes

of pipe from 1/2” to 3” –

(see pump selection guide

on back page.) This allows

a ‘perfect’ pump selection

rather than a ‘nearest

equivalent’ and gives

you the best possible

opportunity to keep

pump size and price to a

minimum. 3/4”, 11/4” and

21/2” size pumps available

upon request.

All pumps are self priming

(12ft/3.6m dry and

25ft/7.6m wet).

Pumps with upgrades

* A B, reduce flow

performance by 10%.

Diaphragm pumps operate

on a 1:1 ratio basis.

The air pressure supplied

will equal the maximum

discharge pressure from

the pump. Work out your

total ‘head’ and available

air (or nitrogen) supply

pressure to see maximum

pump performance from

the graphs shown here.

FFllooww rraatteess uupp ttoo 224400 UUSSGGPPMM ((990088 ll //mmiinn)) aarree aavvaaii llaabbllee..

WWee ooffffeerr tthhrreeee ssiizzeess ooff ppuummpp ffoorr eevveerryy ss iizzee ooff ppiippee::

OOpptt iioonn 11,, oopptt iioonn 22 aanndd oopptt iioonn 33..

EExxaammppllee::

With a suction lift of 2m the pumping

capacity is reduced by approximately 10%.

Remember to consider friction losses as part

of the flow rate calculation.

Remaining flow rate for viscous fluidsFlow rate reduction for increased suction lift

7” diameter diaphragm 7” diameter diaphragm 10” diameter diaphragm 10” diameter diaphragm 12” diameter diaphragm



PPuumm

pp oopp

ttiioonn

11

11//22”” 11”” 1111//22”” 22”” 33””

11//22”” 11”” 1111//22”” 22”” 33””

11//22”” 11”” 1111//22”” 22”” 33””

PPuumm

pp oopp

ttiioonn

22PP

uummpp

ooppttii

oonn 33

For more information go to: www.flotronicpumps.com CChhoooossee yyoouurr ppuummpp ss ttyy llee aanndd mmaatteerr ii aa ll oovv eerr lleeaaff



TT HH EE PP UU MM PP SS

CChhoooossee aa ssttyyllee aanndd mmaatteerr iiaall ooff ppuummpp ttoo ssuuii tt yyoouurr aappppll iiccaatt iioonn

FF SSeerriieess aawwaarrdd--wwiinnnniinngg mmeettaall ppuummppssMachined from solid material, these compact and self-draining pumps are available in316 stainless steel, aluminum and also high alloy metals, including Hastelloy®.

These pumps can be used in a wide range of industries including chemical, cosmetic, paints,pharmaceutical, adhesive and hygienic applications.

Recently voted winner of the prestigious Food Hygiene Award for Food Processing and Manufacture.

Only ‘one nut’ to access diaphragms with pump ‘in-line’Only four nuts and bolts to access balls and seats (where fitted)Only four bolts to maintain air valve with pump ‘in-line’Max operating temp 250ºF (121ºC) with high temp diaphragm (specify H as 6th digit in pump code)

FF SSeerriieess PPoollyypprrooppyylleennee,, PPVVCC,, PPVVDDFF aanndd aalluummiinnuumm ppuummppssSolid blocks of plastic supported by metal air domes, top and bottom plates and through studs offersafety without compromising fast maintenance.

Normally used for solvents/chemicals and dyes and often as a less expensive option for stainless steel.

Only ‘one nut’ to access diaphragms with pump ‘in-line’

Only four nuts to access balls and seats

Only four bolts to maintain air valve with pump ‘in-line’Max operating temp 176ºF (80ºC) for Polypropylene, PVC, PVDF pumps

Max operating temp 250ºF (121ºC) for Aluminum pumps fitted with high temp diaphragms (specify H as 6th digit in pump code)

FF SSeerriieess ssttaaiinnlleessss sstteeeell aanndd hhiigghh aall llooyy ppuummppssFabricated 316 or 304 stainless steel or Hastelloy® on all wetted metal parts offers unrivalled versatility.

These pumps are used extensively throughout industry from acids to adhesives, cosmetics to ceramics,petrochemicals to paper stock and solvents to solids in suspension. Even dairy and food stuffs.

Only ‘one nut’ to access diaphragms with pump ‘in-line’

Only two nuts and bolts to access balls and seats

Only four bolts to maintain air valve with pump ‘in-line’Max operating temp 250ºF (121ºC) with high temp diaphragm (specify H as 6th digit in pump code)

FF SSeerriieess CChheemmfflloo vviirrggiinn aanndd aanntt ii--ssttaatt iicc TTeeff lloonn®® PPTTFFEE ppuummppssA solid block of virgin or anti-static Teflon® PTFE housed completely inside an outer metal ‘PressureVessel’ of carbon or stainless steel gives inherent safety whilst retaining ‘one nut’ maintenance.

Used for extremely hazardous acids and chemicals where only Teflon® PTFE can be used and often in pilot plants or as emergency pumps where chemicals are unknown.

The ultimate solid Teflon® PTFE Double Diaphragm Pump.

A 90º Teflon® PTFE-lined elbow will fit between the pump legs as shown.(This part can be supplied by Flotronic if required).Max operating temp 250ºF (121ºC) with high temp diaphragm (specify H as 6th digit in pump code)

SSll iimm SSttyyllee

550000 SSttyyllee

771100 SSttyyllee

KK SSttyyllee

For more information, go to www.flotronicpumps.comCChhoooossee yyoouurr dd ii aapphhrraaggmmssaanndd aa ii rr ssyyss tteemm oovv eerr lleeaaff

Delivery

Suction

Suction

Delivery

Delivery

Suction

Delivery

Suction

Maximum operating pressure 7.2 bar (105 PSIG)

Maximum operating pressure 7.2 bar (105 PSIG) *Vertical delivery on these pumps



Dimensions in inches




DDiiaapphhrraaggmmDDiiaammeetteerr




CChheemmfflloo vviirrggiinn && aannttii--ssttaattiicc TTeefflloonn®® PPTTFFEE

SSiizzee AA BB CC DD EE FF GG HH WWtt//llbb

1” 9 91/4 211/2 7 141/2 113/4 51/2 123/4 92 10”

11⁄2” 91/2 91/4 211/2 7 141/2 113/4 51/2 123/4 99 10”

2” 91/2 10 221/2 7 151/2 121/2 51/2 131/2 106 10”

2”- 3” 133/4 133/4 303/4 101/4 201/2 161/2 91/4 181/2 209 14”

SSttaaiinnlleessss sstteeeell && hhiigghh aallllooyy

SSiizzee AA BB CC DD EE FF GG HH WWtt//llbb

1⁄2” 9 6 11 21/2 53/4 121/4 51/2 8 40 10”

1” 9 6 11 21/2 53/4 121/4 51/2 8 40 10”

11⁄2” 91/2 6 11 21/2 53/4 121/4 51/2 8 42 10”

2” 91/2 6 11 21/2 53/4 121/4 51/2 8 44 10”

2”- 3” 133/4 10 18 4 9 195/8 91/4 10 176 14”

SSttaaiinnlleessss sstteeeell rraannggeeSSiizzee AA BB CC DD EE FF GG HH WWtt//llbb

1⁄2” - 1” 73/4 41/2 13 41/4 7 81/2 31/2 61/4 37 7”1⁄2” - 1” 81/4 5 163/4 53/4 81/2 10 41/4 8 55 10”11⁄2”-2” 83/4 61/2 181/2 61/2 113/4 111/2 41/4 8 62 10”

11⁄2”-2”-3” 12 7 231/2 71/2 113/4 133/4 71/2 97/8 165 12”AAlluummiinnuumm rraannggee

1⁄2” - 1” 73/4 31/2 121/4 41/4 7 71/2 31/2 61/4 29 7”1⁄2”-1”-11⁄2”-2” 81/4 13/8 17 63/4 91/2 10 41/4 8 48 10”11⁄2”-2”-3” 12 5 201/2 71/2 113/4 111/2 71/2 97/8 110 12”

PPoollyypprrooppyylleennee,, PPVVCC,, PPVVDDFF && AAlluummiinnuumm

SSiizzee AA BB CC DD EE FF GG HH WWtt//llbb1⁄2” - 1”* 83/4 33/8 13 43/8 7 9 41/2 51/8 29 7”

1⁄2” 9 41/2 14 41/2 63/4 14 51/2 8 37 10”

1” 9 41/2 151/2 43/4 71/2 14 51/2 8 40 10”

11⁄2” 91/2 41/2 161/2 51/8 8 14 51/2 8 42 10”

2” 91/2 63/8 173/4 51/4 81/2 14 51/2 8 44 10”

11⁄2”-2”-3”* 123/4 57/8 201/2 71/2 111/2 123/4 81/4 85/8 110 12”

2” - 3” 133/4 71/2 21 57/8 103/4 211/2 91/4 13 165 14”



DD II AA PP HH RR AAGG MM SS

CChhoooossee aa DDiiaapphhrraaggmm ffoorr yyoouurr ppuummpp..

DDoonn’’tt ffoorrggeett –– FFlloottrroonniicc lleeaaddss tthhee wwaayy iinn bboonnddeedd ddiiaapphhrraaggmm tteecchhnnoollooggyy,,

iinnttrroodduucciinngg oonnee ppiieeccee TTeefflloonn®® PPTTFFEE ffaacceedd rruubbbbeerr ddiiaapphhrraaggmmss ttoo tthhee mmaarrkkeett

iinn 11998822 uussiinngg tteecchhnnoollooggyy ssttrraaiigghhtt ffrroomm tthhee ff iirrsstt NNAASSAA ssppaaccee sshhuutttt llee llaauunncchh..

TThhee kkeeyy ttoo aa ssuucccceessssffuull TTeefflloonn®® PPTTFFEE ddiiaapphhrraaggmm iiss aa vveerryy sshhoorrtt ssttrrookkiinngg aacctt iioonn..

FFlloottrroonniicc uusseess sshhoorrttssttrrookkee tteecchhnnoollooggyy ttoo aacchhiieevvee aa mmuulltt ii--mmiill ll iioonn ccyyccllee ‘‘nnoorrmm’’..

OOuurr ssttaannddaarrdd ddiiaapphhrraaggmm iiss TTeefflloonn®® PPTTFFEE wwhhiicchh ccoovveerrss 9955%% ooff aall ll aappppll iiccaattiioonnss..

Standard Teflon® PTFEOption code T (6th digit in pump code). The perfectdiaphragm, flexible yet corrosion resistant and as aone piece achieving multi-million cycles as standard.

Ultimate Teflon® PTFEOption code U (6th digit in pump code). A diaphragmfor particularly difficult applications where Teflon® PTFEis required but Standard Teflon® PTFE lifetime islimited.

Anti-static Teflon® PTFEOption code A (6th digit in pump code). A diaphragmfor ATEX applications ensuring ‘in the zone’maintenance is still allowed. Pump can be maintainedout of zoned area using Standard Teflon® PTFE.

Viton®

Option code V (6th digit in pump code). Is used withaggressive media where corrosion and abrasion are acombined problem and Teflon® PTFE is proved to beunsuitable.

NitrileOption code N (6th digit in pump code). Are you sure? Why not use Teflon® PTFE? Rubber is only reallyessential for very high abrasive media and has lowcorrosion resistance.

EPDMOption code E (6th digit in pump code). Not commonly used today as superseded by Standard Teflon® PTFE,but available upon request.

DDiiaapphhrraaggmmss -- lleeggiissllaatt iioonn aannddssaaffeettyy iissssuueess..

Flotronic has made huge advances in Teflon®

PTFE diaphragm technology and has over50 diaphragms to suit every application.

The ULTIMATE diaphragm range is available forall styles of Flotronic pump.

Remember the emphasis of the design is around a very short stroke – less than 50% of the bestalternative – which means the Teflon® PTFE is notworking (and therefore being stressed) in themanner normally associated with long strokeDouble Diaphragm Pumps. This short stroke givesthe benefit of multi million cycle operations andthe company has just exceeded 40 million cycleson a Teflon® PTFE diaphragm.

The emphasis of the ULTIMATE range is for thosehighly difficult applications where permeation, evenof Teflon® PTFE, can be an issue, or perhaps hightemperatures up to 302ºF. High viscosity, stickyproducts, cleaning in place (high pressure) and/oreven where solids in suspension and subsequentmechanical damage issues are a problem for theconventional Standard Teflon® PTFE material.

Flotronic takes its CE obligations very seriouslyindeed and ask that you in turn follow theCertificate of Incorporation requirements of CEequipment into your own factories and workshops.Do not accept imitation product and buy only fromFlotronic or its distribution network.Do not compromise your liability insurances by purchasing ‘pirate’ spares.

Flotronic has the diaphragm solution for you.You only have to ask. CCoonnss iiddeerr oouurr uunn iiqquuee uuppggrraaddeess aanndd ssppeecc iiaa ll ffeeaattuurreess oovv eerr lleeaaff

AA II RR SS YYSS TT EE MM SS

CChhoooossee aann aaiirr ssyysstteemm ffoorr yyoouurr ppuummpp..

OOuurr uunniiqquuee ddeessiiggnn iinnccoorrppoorraatteess aa sseellff--lluubbrriiccaatt iinngg bboolltt--oonn aalluummiinnuumm** ssppooooll vvaallvvee

iinncclluuddiinngg mmaannuuaall oovveerrrr iiddee bbuuttttoonnss.. LLaatteesstt ddeessiiggnnss eell iimmiinnaattee ccoosstt llyy iinntteerrnnaall aaiirr

mmeecchhaanniissmmss aanndd mmiidd--ppoossiitt iioonn ssttaall ll nnoorrmmaall llyy aassssoocciiaatteedd wwiitthh DDoouubbllee DDiiaapphhrraaggmm

PPuummppss.. NNoo lluubbrriiccaatt iioonn rreeqquuiirreedd..

Amongst the quietest Double Diaphragm Pumps on the market, our aluminum or Polypropylene air systems aresupplied as standard, (see pump selection guide on back page). You can upgrade the air system as shown below.

*Pump becomes aluminum-free if fitted with an alternative air valve (no aluminum content whatsoever).

NNoonn--wweetttteedd ppaarrttssWe offer a choice of non-wetted parts on every pump. You can specify our E version with air domes, nuts, bolts,washers, handle and footplates in painted carbon steel or alternatively, our S version with the same parts instainless steel. (Over 40% of the pumps we supply are upgraded to stainless steel non-wetted parts).If you would like these parts in stainless steel on your pump, specify S as the 9th digit in the pump code.

AAlluummiinnuumm Standard on pumps with ISO air valve.

PPoollyypprrooppyylleennee(Upgrade N in pump code).

TTeefflloonn®® PPTTFFEE (Upgrade T in pump code)Or stainless steel (upgrade K in pump code).

It takes just two minutes to replace the spool withoutdismantling the pump.

CCoonnnneecctt iioonnssAny standard inlet/outlet connection can be supplied. BSPT, NPT, RJT, IDF, ANSI 150, DIN, BS flanges.Don’t hesitate to ask for your preferred connection style.



UUppggrraaddee GGGood food pump (Applies to pumps with 14” diaphragms) Designed for either ‘quick strip’ or ‘cleaning in place’ (CIP) and available in either 304 or 316 stainless steels, in a matt or electro-polished finish with a choice of hygienic connections. Designed for ‘tool-free’ maintenance where a strip down and rebuild in ten minutes can be achieved by integral ‘T’ bars and no other tooling. Used for low-shearpumping of viscous and particulate food products. Capable of handling solids up to 1” (i.e. fruit, vegetable pieces), soups and sauces.

UUppggrraaddee CCPump counter systemAll pumps can easily be modified to count and stopwithin an accuracy of +/-2%. This pneumatic countersimply attaches to the pump air system in a stainless steel enclosure.

UUppggrraaddee ** oorr BBLow-cost rupture protection systemThe Guardian rupture protection system canbe fitted to all Flotronic Pumps. With this system a secondary chamber is created by an additional Teflon

®

PTFE diaphragm behind each of the primary pump diaphragmsto capture liquid upon primary diaphragm rupture. This chamber can be in low-cost Polypropylene (upgrade *) or a material to match the pump wetted body (upgrade B) both with Teflon

® PTFE diaphragms.

UUppggrraaddee OOATEXDon’t forget to tell us if you need ATEXcertification, and to what level.

UUppggrraaddee FFAir filter regulatorAccurately control pump air pressure to achieve optimum performance by simply bolting on a filter regulator.

II MM PP OO RRTTAA NN TT UU PP GG RR AA DD EE SS

NNooww yyoouu hhaavvee sseelleecctteedd yyoouurr ssttaannddaarrdd ppuummpp,, ddoonn’’tt ffoorrggeett wwee aallssoo ssuuppppllyy

vvii ttaall aaddddii tt iioonnaall eeqquuiippmmeenntt ttoo ccoovveerr aall ll yyoouurr ppuummppiinngg rreeqquuii rreemmeennttss..

FFlloottrroonniicc hhaass aa ggrreeaatt ddeeaall ooff eexxppeerriieennccee iinn pprroovviiddiinngg ttoottaall ppuummppiinngg ssoolluutt iioonnss

wwoorrlldd--wwiiddee.. WWhheetthheerr yyoouu rreeqquuiirree aaiirr ffii lltteerr rreegguullaattoorrss,, rruuppttuurree pprrootteeccttiioonn ssyysstteemmss,,

aallaarrmmss,, iinntteeggrraall ppuullssaattiioonn ddaammppeerrss –– eevveenn ppuummpp ttrrooll lleeyyss,, wwee mmaannuuffaaccttuurree aanndd

ssuuppppllyy aa wwiiddee rraannggee ooff ccrruucciiaall aaddddiitt iioonnaall eelleemmeennttss,, wwhhiicchh mmeeeett oorr eexxcceeeedd aall ll

rreelleevvaanntt ppeerrffoorrmmaannccee aanndd ssaaffeettyy rreegguullaatt iioonnss gglloobbaall llyy.. OOuurr ccuussttoommeerrss’’ mmoosstt

ppooppuullaarr uuppggrraaddeess aarree ppiiccttuurreedd hheerree.. FFoorr tthhee ffuull ll ll iisstt rreeffeerr ttoo tthhee llaasstt ccoolluummnn

ooff tthhee ccooddiinngg cchhaarrtt oonn ppaaggee 1155..

For more information, go to www.flotronicpumps.com

UUppggrraaddee AASentinel alarm systemIncorporating the Guardian interchamber (upgrade B), our alarm systems are entirely pneumatic (no electrics whatsoever).A choice of alarm or pump shutdown system is available alerting diaphragm failure. Standard alarm is a pneumatic horn and visual indicator.

UUppggrraaddee WWPump trolleysTwo or four wheel trolleys are available for easy pump transportation.A wide range of customised trolleys is available.

UUppggrraaddee PPPulsation dampersDampers can be supplied integrally mounted on an FPL pump, as on the water-jacketed pump above, or individually to remove up to 95% of a given pulse on normal air supply pressure with no charging necessary. Dampers are provided in stainless steel, Teflon

® PTFE, PVDF,

Polypropylene, aluminum or exoticmaterials with Teflon

® PTFE

diaphragms as standard.

UUppggrraaddee JJIntegral hot water jacketsFlotronic Pumps and dampers can besteam/hot or cold watered jacketed without fuss.

AAnnccii ll llaarr iieess..Dip tube packageFor safe, cost-effective, cleanand efficient media transfer.

Flexible hosesSupplied by the metre in various materials and sizes with connections to suit.

StrainersSupplied fitted to the pump inlet to remove unwanted solids to prevent prematurediaphragm failure.

CCUUSSTTOOMMIISSEEDD PPRROODDUUCCTTSS

II ff oouurr pprroodduuccttss ddoonn’’ tt eexxaacctt llyy mmeeeett yyoouurr

rreeqquuii rreemmeennttss wwee ccaann mmooddii ffyy tthheemm ffoorr yyoouu..

We have an excellent facility for customising products whether it besimply a different connection, material, painting specification, or morecomplicated locking arrangements, pipework, valves etc.

The pump shown was designed and manufactured for an internationalpharmaceutical company. It has an integral pulsation damper anddiaphragm rupture protection and alarm system (including the damper),filter regulator with gauge, adjustable anti-vibration mounting feet,and no aluminum content, whilst being totally pneumatic (no electrics),self-contained and portable.

FFoorr aa ppuummpp bbuuii ll tt ttoo yyoouurr ssppeecciiff iiccaattiioonn,, jjuusstt aasskk,,wwee ccaann uussuuaall llyy hheellpp yyoouu..

CCrreeaattee yyoouurr oorrddeerr ccooddee oovveerr lleeaaff



CC OO DD II NN GG CC HH AA RRTT

AA ppuummpp ssppeeccii ff iiccaatt iioonn ffoorr eevveerryy ooccccaassiioonn.. CCrreeaattee yyoouurr ppuummpp ccooddee uussiinngg

tthhiiss ll iisstt -- tthhee ccooddee mmuusstt bbee aa mmiinniimmuumm ooff 1122 ddiiggii ttss wwiitthh uuppggrraaddeess aaddddeedd

aatt tthhee eenndd.. EEnntteerr tthhee ccooddee aatt tthhee bboottttoomm ooff eeaacchh ccoolluummnn.. ((SSeeee eexxaammppllee)) ..

SSeerriieess PPuummppooppttiioonn

CCoonnnneeccttiioonnaanndd ssiizzee

BBooddyy aanndd mmaanniiffoollddss

TThhrruusstt ttuubbee(The wetted part connecting the diaphragms)

DDiiaapphhrraaggmmss// ddiivviiddeerr sseeaallss

BBaallllss SSeeaattss VVeerrssiioonn(Non-wetted parts)

CCoonnnneeccttiioonnss UUppggrraaddeess aanndd ssppeecciiaall ffeeaattuurreess

** - Low cost Guardian barrier. Not available on Polypropylene pumps.Use code B for Polypropylene pumps

AA - Sentinel alarm pumpBB - Guardian barrier pumpCC - Flomix counter pumpDD - Manual pump drainsEE - Electro-polished pumpFF - Filter regulatorGG - Tool-free maintenance (pumps with 14” dia diaphragms only)HH - Hand-polished pump (surface finishes better than 25 Ra

can be achieved on Slim pumps) II - Gauge on Barrier SystemJJ - Jacketed pumpKK - Stainless steel air valve on pumpLL - Low pressure 0.5 BARg operation (4 valve amplifier system)MM - Anti-vibration mountsNN - Polypropylene air valve on pumpOO - ATEX Certified pumpPP - Pulsation damper on pumpQQ -RR - Reinforced diaphragms (suction pressure above 0.5 BARg)SS - Short thrust tube in pump (extra self-prime capability up to 15ft dry)TT - Teflon

®PTFE air valve on pump

UU - One size smaller outlet connectionVV - Vertical connections instead of horizontalWW - Two wheel trolleyXX - Special contract identity

†

YY - One size larger inlet connectionZZ - One size larger air valve fitted than normal† Special pump or pump with more than four upgrades specified (Engineering will

allocate a three digit code after the X) Note: Specify upgrades in alphabetical order.

AA - All pumps(AmericanStandard)

FF - All pumps(EuropeanStandard)

PP - PulsationDamper

112233

11 - 1/2”22 - 3/4”33 - 1”44 - 11/4”55 - 11/2”77 - 2”88 - 21/2”99 - 3”

33 - Aluminum55 - 304 stainless steel66 - 316 stainless steelPP - PolypropyleneTT - PTFE/TEFLON®

DD - PVDFUU - PVCAA - Anti-static PTFENN - Natural polyHH - Hastelloy

®C

55 - 304 stainless steel66 - 316 stainless steelPP - PolypropyleneTT - PTFE/TEFLON®

DD - PVDFUU - PVCAA - Anti-static PTFENN - Natural polyHH - Hastelloy

®C

CC - Ceramic

TT - PTFE/TEFLON®

NN - NitrileVV - Viton®

EE - EPDMHH - High temp PTFEAA - Anti-static PTFEUU - Ultimate PTFE

TT - PTFE/TEFLON®

NN - NitrileVV - Viton®

EE - EPDM66 - 316 stainless steelAA - Anti-static GG - Glass-filled PTFEWW - Weighted Nitrile

TT - PTFE/TEFLON®

PP - PolypropyleneDD - PVDFUU - PVCAA - Anti-static PTFEHH - Hastelloy

®C

NN - Natural polyMM - UHMWP66 - 316 stainless steel33 - AluminumEE - EPDMNN - NitrileVV - Viton®

EE - Paintedcarbon steel

SS - Stainless steel

BBSSPP - BSPT screwedNNPPTT - NPT screwed115500 - ANSI 150 flangedDD1166 - DIN 16 flangedBBSSEE - B S table ‘E’ flangedBBSSFF - B S table ‘F’ flangedBBSSHH - B S table ‘H’ flangedRRJJTT - RJT dairy fittingTTRRII - Triclover dairy fitting885511 - Din 11851

dairy fittingIIDDFF - IDF (ISS) dairy fittingIISSSS - ISS (IDF) dairy fittingCCAAMM - Camlock male part

Note: The seat should be specifiedin the same material as the pump body. Only when the ballschange to stainless steel shouldthe seat be specified in an alternative material.

Note: E N V seats are only usedwhere 710 pump style is specified.This is the ‘O’ ring material used to seal the stainless steel seat where diaphragms arealso specified in this material.

Note: Hastelloy® B is alsoavailable upon request.

Note: Hastelloy® B is alsoavailable upon request.

Note: Consider using a ‘heavy’ stainless steel ball when pumping highly viscous products.

Note: Divider seals not available as H or U,but can be upgraded to Glass-filled PTFE for abrasive applications upon request.

Note: The back of the one-piece bonded diaphragm is normally Nitrile rubber. Viton®

is available upon request.

EExxaammppllee ccooddee:: To order this pump configuration (as pictured left) the code would be: SSppaarreess,, sseerrvviiccee aanndd aafftteerr--ssaalleess ssuuppppoorrtt

Our policy is to supply spare parts on immediate overnight delivery. Spares can be purchasedindividually (no minimum order charge) or as a MINI-KIT or a complete REPAIR-KIT.

Assistance is available through our technical sales or service personnel to help you to achieve maximum operating life from your Flotronic Pump.

Enter your codes in the boxes

FF 33 77 AA AA AA TT AA SS 11 55 00 AA OO PP

This 2” pump, in pump option 3 (flow rate of 144 US GPM) has anti-static PTFE body and manifolds, thrust tubeand diaphragms, Teflon

®PTFE balls and anti-static Teflon

®PTFE seats. Its non-wetted parts are in stainless steel

and it has ANSI 150 flanged connections. The pump is fitted with a pneumatic alarm (horn) and visual indicator(upgrade A), is ATEX certified (upgrade O) and has an integral pulsation damper fitted (upgrade P).Note: Both the pump and the damper have the secondary anti-static Teflon

®PTFE diaphragm interchamber to

capture liquid upon primary diaphragm rupture. Don’t forget upgrade A incorporates upgrade B automatically.


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