fabric inspection process - stt (iew100-72in) 2 3
TRANSCRIPT
Reviewed by:
Monalisa Enicuela
ME Manager
Daniel Hsieh Sasa Chang
CMD Manager QMS Manager GME Manager
Armond Garcia
ME Analyst EHSS Manager
1002 sec
Objective
Legend
PPE
TOTAL CYCLE TIME
Fabric Inspector (QC)
Unrolling
Next Process
Inbound
Fabric Inspection Process - STT (IEW100-72IN)
Previous Process
Prepared by:
Shiela Mae U. Nudalo Nicholas Chen
Process Name
User
Effective Date
Page No.
Feb. 15, 2021
1 of 4
To guide the operator in operating STT (IEW100-72IN) machine for fabric (woven) inspection
operation.
WI-QA-005
Fabric Inspection
00
Document No.
Section
Revision No.
Attach Information
Safety Point
Task:1
Description:Press the green button to turn on AVR.
Pinduton ang green nga button para sa pag ON sa AVR.
Wear hairnet
Wear gloves
Inspection
Find / search / reading
Storage
Task:4
Description:Get the rolled fabric from the rack and secure the roll sticker.
Safety: Follow proper lifting procedure when lifting the rolled fabric.
Magkuha ug rolyo nga fabric gikan sa rack ug e-secure angsticker sa rolyo. Luwas: Pagsunod sa hustong pamaagi sa pag-alsa sa rolyo nga fabric.
Task:2
Description:Press the ON button to turn on power source of the machine.
Pinduton ang ON nga button para sa pag ON sa power source sa makina.
Task:5
Description:Unpack the rolled fabric to be inspected and place it in the
rollers located at the back of the machine.
Ablihi ang rolyo nga fabric para ma-inspekyon ug ibutang sa rollers nga naa sa luyo sa makina
Task:3
Description:(A) Check BEC, Machine Inventory Logsheet and Machine Fabric
QC checklist. (B) Switch the toggle upward to turn on the front and back light of the slanted machine table.
(A) I-check ang BEC form, Machine Inventory Logsheet ug Machine Fabric QC checklist. (B) I-switch paibabaw ang toggle para sa pag On sa atubangan ug luyo nga suga sa slanted nga table sa makin.
Task:6
Description:Move the bar to the end side of the rolled fabric then rotate
clockwise the rotary lock to lock the bar.
Iduso ang bar padung sa tumoy sa rolled fabric dayun tuyukon ang rotary lock para sa pag lock sa bar
TT TIME:
5 sec
TT TIME:
9 sec
TT TIME:
20 sec
TT TIME:
18 sec
TT TIME:
5 sec
TT TIME:
43 secWear facemask
Rotary lock
Bar
Machine InventoryLogsheet
Machine Fabric QC Checklist
BEC
Rolled Fabric
Reviewed by:
Monalisa Enicuela
ME ManagerShiela Mae U. Nudalo Nicholas Chen Armond Garcia Daniel Hsieh Sasa Chang
ME Analyst CMD Manager EHSS Manager QMS Manager GME Manager
Unrolling
PPE
Legend
TOTAL CYCLE TIME
1002 sec
Prepared by:
Process Name Fabric Inspection Process - STT (IEW100-72IN)ObjectiveTo guide the operator in operating STT (IEW100-72IN) machine for fabric (woven) inspection
operation.
User
Fabric Inspector (QC)
Previous Process
Inbound
Next Process
Document No. WI-QA-005
Section Fabric Inspection
Revision No. 00
Effective Date Feb. 15, 2021
Page No. 2 of 4
Attach Information
Safety Point
Task:7
Description:Pull the fabric up to the upper bar of the machine.
Birahon ang fabric padung sa ibabaw nga bar.
Wear hairnet
Wear gloves
Inspection
Find / search / reading
Storage
Task:
10
Description:(A) Click the reference number and color of the current
inspected roll. (B) Click "INSPECT" to start.
(A) I-klik ang reference number ug kolor sa kasamtangan nga ge inspeksyon nga rolyo. (B) I-klik ang "INSPECT" aron magsugod.
Task:8
Description:(A) Open computer and click "MES" on the desktop. (B)
Fill in account, password and factory to log in.
(A) I-open ang kompyuter ug i-klik ang "MES" sa desktop. (B) I-fill ang account,password ug factory aron mag log-in.
Task:
11
Description:Pull the fabric down to the lower bar then insert it in between
two bars.
Birahon ang fabric hangtod sa ubos nga bar dayun i-insert sa duha ka bars.
Task:9
Description:Enter the SP # indicated on the sticker of the rolled fabric.
E-encode ang SP # sa rolyo nga e-inspect nga naa makita sa roll sticker.
s
Task:
1
Description:(A) Get empty cone then place it in between two bars. (B) Cut (6"
x full width) fabric sample for beginning continuity card.
(A) Magkuha ug empty cone dayun ibutang sa center sa duha ka bars. (B) Magputol ug (6" x full width) fabric nga sampol para sa beginning
TT TIME:
35 sec
TT TIME:
68 sec
TT TIME:
14 sec
TT TIME:
23 sec
TT TIME:
12 sec
TT TIME:
21 secWear facemask
MES
INSPEC
Reference Number
Lower Bar
Bars
Account
Factory
Language
Password
Empty Cone
Reviewed by:
Monalisa Enicuela ME ManagerME Analyst EHSS Manager
Nicholas Chen Daniel Hsieh Sasa Chang
CMD Manager QMS Manager GME ManagerShiela Mae U. Nudalo Armond Garcia
TOTAL CYCLE TIME
1002 sec
Prepared by:
Unrolling
PPE
Previous Process
Legend
User
Fabric Inspection Process - STT (IEW100-72IN)
Fabric Inspector (QC)
Inbound
Next Process
Effective Date Feb. 15, 2021
Page No. 3 of 4
Process Name ObjectiveTo guide the operator in operating STT (IEW100-72IN) machine for fabric (woven) inspection
operation.
Document No. WI-QA-005
Section Fabric Inspection
Revision No. 00
s
Attach Information
Safety Point
`
Task:
13
Wear hairnet
Wear gloves
Inspection
Find / search / reading
Storage
16
Description:(A) Inspection process (B) Cut (6" x full width) fabric sample
when reached at the middle and end of inspection for continuity card and cut 4"x4" fabric sample for shade band.
(A) Inspection process (B) Magputol ug (6" x full width) fabric nga sampol kung maabot na sa tunga-tunga ug katapusan sa inspeksyun para sa continuity card ug magputol usab ug 4" x 4" fabric nga sampol para sa shade band.
Task:
14
Description:Press "FOR" button to start inspection.
Note: Adjust the tension to make sure that the fabric lays flat on the table, adjust also the speed to correspond with 20yard/min of inspection.
Pinduton ang "FOR" button para sa pagsugod og inspect.Pahinumdom: E-adjust ang tension para sa pagsigurado nga ang fabric naka flat sa table ug ang speed para sa pag inspect ug 20yard/min.
Task:
Description:(A) Marks fabric with chalk if defect is found for dark fabrics
and QC sticker for light fabrics. (B) Record the defect in MES.
(A) Markahan ang fabric og chalk kung naay makit-an nga defect kung dark nga fabrics ug QC sticker kung light nga fabrics. (B) E-rekord ang defect sa MES.
Task:
15
Description:(A) After inspection, check actual yards based on the counter. (B) Fill-
in comment if there is a discrepancy between yards indicated in the roll sticker and actual.
(A) Igkahuman ug inspect, e-check ang aktwal nga yarda sa counter .(B) Butangan ang komento kung naay kulang tali sa yarda nga makita sa roll sticker ug sa aktwal
TT TIME:
4 sec
TT TIME:
13 sec
TT TIME:
469 sec
TT TIME:
8 sec
17
Wear facemask
TT TIME:
58 sec
Description:Roll the fabric to the empty cone then secure it in between
the two bars.
Ituyok ang fabric padung sa empty cone dayun ibutang sa center sa duha ka bars
Task:
FOR SpeedTensio
Description:(A) Measure the fabric at the beginning, middle and end of inspection.
(B) Record the actual cut width on the system after measuring the fabric at the beginning of inspection.Note: If discrepancy is found inform QA TL/QA Supervisor.
(A) Sukdon ang fabric sa sinugdaan , tunga-tunga ug katapusan sa inspeksyun. (B) E-rekord ang aktwal nga cut width sa system igkahuman ug sukod sa sinugdanan nga fabric inspeksyun. Pahinumdom: Kung naay kalainan/kulang ipahibalo sa QA TL/QA Supervisor.
Task:
TT TIME:
36 sec
18
ACTUAL YARDS(COUNTER)
AJ-DYE
AA-SLUBS
AE-MISSING LINE
Reviewed by:
Monalisa Enicuela ME Manager
Armond Garcia Daniel Hsieh Sasa Chang
ME Analyst CMD Manager EHSS Manager QMS Manager GME Manager
1002 sec
Prepared by:
Shiela Mae U. Nudalo Nicholas Chen
PPE
Legend
TOTAL CYCLE TIME
Fabric Inspector (QC)
Previous Process
Inbound
Next Process
Unrolling
Process Name Fabric Inspection Process - STT (IEW100-72IN)ObjectiveTo guide the operator in operating STT (IEW100-72IN) machine for fabric (woven) inspection
operation.
User
Document No. WI-QA-005
Section Fabric Inspection
Revision No. 00
Effective Date Feb. 15, 2021
Page No. 4 of 4
s
Attach Information
Safety Point
`
Task:
1
Wear hairnet
Inspection
Find / search / reading
Storage
Task:
2
Description:(A) Repack the inspected fabric. (B) Re-attach the roll
sticker together with QA Checked Form.
(A) E-repack ang ge-inspect nga fabric. (B) Ipapilt ug balik ang roll sticker kauban ang QA Checked Form.
Task:
2
Description:Place the inspected fabric to its original rack.
Ibutang ang gi inspect nga fabric sa rack.
TT TIME:
62 sec
TT TIME:
14 secWear facemask
TT TIME:
10 sec
Description:(A) Fill-in sticker (roll#, dye#, qty.) and put it on the shade
band fabric sample. (B) Fill-in QA Checked-A Grade.
(A) Suwatan ang sticker (roll#, dye#, qty.) ug ibutang sa shade band fabric nga sampol. (B) Suwatan ang QA Checked-A Grade.
Fabric Sample
Wear gloves
Roll StickerQA Checked Form
Task:
Description:Forward the sample fabrics and form for shade band and
continuity to sewer for sewing (4"x4") and pasting on the form. Then sewer will forward the report to in-charge for bulk approval for color evaluation.
Ihatag ang sampol fabrics ug form sa shade band ug continuity sa sewer para sa pagtahi ug (4"x4") ug sa pagpapilit ngadto sa form. Dayun ihatag sa sewer ang report ngadto sa in-charge para sa bulk approval para sa pag evaluate sa kolor.
TT TIME:
55 sec
22