faculty-in-charge t.k.pandurengan,lect., department of ece, pits

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WELCOME TO THE EXCITING WORLD OF TOTAL QUALITY MANAGEMENT (SUBJECT CODE: MG 1301) Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS.

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Page 1: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

WELCOME TO THE EXCITING WORLD OF

TOTAL QUALITY MANAGEMENT

(SUBJECT CODE: MG 1301)

Faculty-in-charge

T.K.Pandurengan,Lect., Department of ECE, PITS.

Page 2: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS
Page 3: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

“QUALITY” vs “TOTAL QUALITY”

Page 4: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

UNIT – I INTRODUCTION

Page 5: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

QUALITY PLANNING

Page 6: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

LEADERSHIP

Page 7: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

Dr.W.EDWARD DEMING

Page 8: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

SYLLABUS OF UNIT I

INTRODUCTION 9 periods

Definition of quality – Dimensions of quality – Quality planning – Quality costs –

Analysis techniques for quality costs – Basic concepts of total quality management –

Historical review – Principles of TQM – Leadership – Concepts – Role of senior

Management – Quality council – Quality statements – Strategic planning – Deming

philosophy – Barriers to TQM implementation

Page 9: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

UNIT- II TQM PRINCIPLES

Page 10: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS
Page 11: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS
Page 12: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

SYLLABUS OF UNIT II

TQM PRINCIPLES 9 periods

Customer satisfaction – Customer perception of quality – Customer complaints – Service

quality – Customer retention – Employee involvement – Motivation – Empowerment –

Teams – Recognition and reward – Performance appraisal – Benefits – Continuous

process improvement – Juran trilogy – PDSA cycle – 5S-kaizen – Supplier partnership –

Partnering – Sourcing – Supplier selection – Supplier rating – Relationship development

– Performance measures – Basic concepts – Strategy – Performance measure.

Page 13: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

UNIT – III STATISTICAL PROCESS CONTROL

Page 14: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS
Page 15: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS
Page 16: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS
Page 17: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

SYLLABUS OF UNIT III

STATISTICAL PROCESS CONTROL (SPC) 9 periods

The seven tools of quality – Statistical fundamentals – Measures of central tendency and

dispersion – Population and sample – Normal curve – Control charts for variables and

attributes – Process capability – Concept of six sigma – New seven management tools

Page 18: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

UNIT – IV TQM TOOLS

Page 19: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS
Page 20: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

FMEA PROCESS

Page 21: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

SYLLABUS OF UNIT IV

TQM TOOLS 9 periods

Benchmarking – Reasons to benchmark – Benchmarking process – Quality Function

Deployment (QFD) – House of quality – QFD process – Benefits – Taguchi quality loss

function – Total Productive Maintenance (TPM) – Concept – Improvement needs –

FMEA – Stages of FMEA.

Page 22: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

UNIT – V QUALITY SYSTEMS

Page 23: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS
Page 24: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

ISO 14000

Page 25: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

SYLLABUS OF UNIT V

QUALITY SYSTEMS 9 periods

Need for ISO 9000 and other quality systems – ISO 9000:2000 quality systems –

Elements, implementation of quality system – Documentation – Quality auditing – TS

16949 – ISO 14000 – Concept – Requirements and benefits

Page 26: Faculty-in-charge T.K.Pandurengan,Lect., Department of ECE, PITS

“ An Engineer is somebody who

knows something about everything and everything about something ”

ALL THE BEST

Engineers !!!