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FALCON FASTENING SOLUTIONS Your Lean, Reliable Partner

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Page 1: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

FALCON FASTENING SOLUTIONS Your Lean, Reliable Partner

Page 2: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

WHERE WE ARE LOCATED:

Charlotte, NCHeadquarters

(office / warehouse)1979 Louisville, KY

(office / warehouse)2009

West Union, SC(onsite branch)

2001

Blythewood, SC(onsite branch)

2004

Page 3: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

AND THE CAPABILITY TO SERVE:

Blog Article:

“Mitigating Risk in Purchasing and Supply Chain Management with

Cloud Services”

Author: Giovanni Cespedes

Click Here…anywhere with internet connectivity

Page 4: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

SERVING CLIENTS IN:

United States:

CaliforniaConnecticutFloridaGeorgiaIndiana KentuckyMassachusettsMichiganMinnesotaNew YorkNorth CarolinaOhioSouth Carolina

TennesseeTexasVirginiaWisconsin

Mexico:

MonterreyNuevo Leon

Taiwan:

Taipei

Page 5: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

+

Founded in 1979, as

Falcon Metal Corporation

we became Falcon Fastening

Solutions, Inc. in 2014

Page 6: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

97% OF OUR CUSTOMERS ARE ORIGINAL EQUIPMENT MANUFACTURERS

Page 7: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

INDUSTRIES WE SERVE

Utilities -

Electric Meters

Steam Control

Systems

After Market

Automotive Steam Traps

CNC Router

Manufacturing

Custom Trailer

Manufacturing

Telecommunications

Material Handling

Commercial

HVAC

Packaging

Equipment

Page 8: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

OUR SPECIALTY IS PROVIDING MAXIMUM COST SAVINGS

THROUGH OUR VENDOR MANAGED INVENTORY SERVICES

90% OF OUR INVENTORY IS CUSTOMER-SPECIFIC, MADE-TO-PRINT PARTS

Page 10: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

QUALITY ON A CONSISTENT BASIS

Our Quality Policy:

“Falcon Fastening Solutions, Inc. is committed to providing high quality products and services competitively priced that meet or exceed our customers’ expectations by continually improving the effectiveness of our quality management system”

For every new standard or specialty part we source, Falcon goes through an extensive inspection process.

Falcon Fastening Solutions, Inc. is proud to be ISO 9001:2008 Accredited in our Charlotte and Louisville Facilities

Page 11: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

GLOBAL REACH, LOCAL PRESENCE

Falcon Fastening Solutions offers our customers the advantage of a high-quality global supply chain established by more than 35 years of refinement.

Proud Members of the:

Global Supply Alliance

The GSA works toward identifying a limited number of preferred GSA suppliers, increasing business with these suppliers, and improving our position in the global supply chain for

inventory, lead time and total cost.

Page 12: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

OUR CLIENTS VALUE

Documented cost savings reported on an ongoing basis

Eliminated production downtime and/or delays

Trained skilled back-up at every customer service level.

Ongoing continuous improvement through kaizen events

Flexible to meet my unique needs

Reduced my investment in on-hand inventory

No interruption in my business when they became my supplier

Testimonial:

“I consider Falcon to be my strongest supplier. They do more than just fill orders; they take care of every aspect of my hardware needs so that I can focus on other areas that need my very limited time…I learn from them daily.”

- Russell HerronFab Fours

Lancaster, SC

Page 13: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

CLIENT STORY

Page 14: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

SITUATION

In 2004, Spirax wanted to identify a cost savings strategy aimed at production components and consumables. MAJOR CHALLENGES:

• Demand/forecasting levels were inconsistent. As a result:

• The company struggled with high inventory levels (several months worth+) and the cost associated with this mode of operation.

• The company experienced downtime during significant production fluctuations.

• The percentage of time (labor hours) purchasing, receiving, stocking and managing the internal distribution/movement of these parts was disproportionate to the total spend on these parts.

Page 15: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

ANALYSIS

• Spirax identified 600+ part numbers supplied by 65 vendors with whom purchases were <$75K per year.

• With Falcon’s help, Spirax analyzed how these items were purchased, received and stocked as well as the current production dollars tied up with in-stock inventory.

Objectives

Implement a program to consolidate as many vendors as possible

Reduce the financial investment in inventory

Reduce incidents of stock-outs affecting production

Restructure / reallocate internal labor to more important functions

Reduce movement of products in the plant and have more “point-of-use” items

Page 16: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

2 YEAR RESULTS WITH FALCON

• Consolidation of 65 vendors to 1 partner/supplier

• Using Falcon’s Reliable Stock™ Onsite Branch solution, Spirax:

Virtually eliminated inventory investment. The onsite inventory is owned by Falcon until it is moved to the point-of-use location directly on the production floor. (On average, Spirax has 1-2 days worth of owned inventory)

Could make better use of internal labor hours since Falcon’s solution includes an onsite Branch Manager who manages the ordering, receipt, stocking and replenishment of inventory.

Eliminated inventory stock-outs using Falcon’s kanban method of POU replenishment Eliminated production downtime associated with their production components and

consumables.

Page 17: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

10 YEARS LATER…

• Falcon supplies 621 production components that have 789 point-of-use stocking locations.

• In addition, Spirax leveraged their relationship with Falcon to organize and supply 1,124 parts for their tool room.

• Spirax realizes an average annual savings of 6% with Falcon’s Reliable Stock™ Onsite Branch solution!

Page 18: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

UNCOVER SAVINGS IN YOUROPERATION TODAY!

Schedule a free onsite review of your current processes including an in-depth inventory evaluation of your fasteners and class C production components to identify areas of cost savings.

Receive a detailed report identifying areas for cost savings.

Receive an estimated annual cost savings amount (dollar/percent)

Receive a written cost savings guarantee when you choose Falcon Fastening Solutions!

Schedule Your FREE Onsite Review

Page 19: FALCON FASTENING SOLUTIONS Your Lean, Reliable Partnerfalconfastening.com/wp-content/uploads/2014/08/Falcon... · 2020. 12. 17. · Implement a program to consolidate as many vendors

YOUR LEAN AND RELIABLE PARTNER FOR FASTENING SUPPLY AND INVENTORY MANAGEMENT SOLUTIONS.FALCONFASTENING.COM

Copyright 2014 Falcon Fastening Solutions, Inc.® | All Rights Reserved

CONTACT US TODAY

If you would like to schedule your free onsite review via email or phone, please contact:

Steve Spoon

[email protected]

800-438-0332 x 21