federal group. 2 ladder “don’ts” 3 ladder enabling objective portable ladder safety iaw 29 cfr...
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FEDERAL GROUP
Unclassified
Unclassified
VSE CorporationPORTABLE LADDERS
VSE CorporationPORTABLE LADDERS
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Ladder “Don’ts”
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Ladder Enabling Objective
PORTABLE LADDER SAFETY IAW 29 CFR 1910.25/.27
GOALProvide adequate knowledge and training to minimize or eliminate ladder accidents.
INTRODUCTION – Importance of Ladder Safety Any fall can be serious, and a fall from the height of even a low ladder can mean a painful and incapacitating injury. Regarding Incidence of Occupationally - Related Deaths: Excluding motor vehicle accidents, falls are the No. 1 cause of occupational related deaths.
18,757 injuries and 24 fatalities per year caused by falls from ladders.
Falls account for more than 15% of all worker compensation cases.
The U.S. Consumer Product Safety Commission estimates that in one year, 65,000 individuals receive emergency room treatment because of ladder accidents. (CDC)
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Ladders
CAUSES OF OCCUPATIONALLY RELATED DEATHS
Ladders placed on unstable surfacesWorkers reaching too far beyond the sides of the ladder. (Beyond center of body) Personnel standing too high on the ladder in order to maintain balanceDefective or broken ladders (e.g., broken rails, rungs, missing hardware)Ladders were not secured or braced. (Particularly extrusion ladders) Personnel hand carrying loads while ascending or descendingSelecting the wrong ladder for the jobImproper positioning of the ladderStrong winds or rain
80% of ladder fall victims fell or slipped and nearly half of these fell at least 8’57% percent of fall victims were holding object (s) with one or both hands66% of fall victims were not trained in how to inspect ladders73% of fall victims not provided written instructions on safe use of ladders30% of fall victims had wet, greasy or oily shoes
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References
OSHA 29 CFR 1910.25-.27 Portable LaddersOSHA 29 CFR 1926.1053-.1060 Portable Ladders ANSI A14.1 Portable Ladders-Construction ANSI A14.2 Portable Wood Ladders ANSI A14.5 Portable Metal Ladders ANSI A14.4 Portable Reinforced Plastic Ladders
OSHA = Occupational Safety and Health Administration ANSI = American National Standards Institute
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Work Practice
Portable ladders can be made from metal (steel or aluminum), wood, fiberglass, or reinforced plastic
Selection for the Job
If a safer means of access (e.g., scaffolds, work platforms, or fixed ladders) is possible, portable ladders should not be used
The TASK determines the correct ladder required for the job
(e.g., Indoor painting may require a conventional stepladder, while outdoor painting requires extension ladder. Heavier job may require an upgraded ladder, like platform ladder.)
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Approved Ladder
An approved ladder usually consists of two side rails joined by regularly spaced crosspieces called steps, rungs, or cleats, allowing for up and down movement
Ladders will be labeled with their duty rating
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Approved Ladder
Requirements:
Uniform step spacing should be no more than 12 inches and parallel
The minimum space between side rails should be no less than 11 ½ inches
The minimum width of the side rails should be no less than 1 inch
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Training
Keep in mind that the length of a ladder is different from its usable length. Ladders must be long enough to insure user does not stand on the top two steps of a stepladder or the top four rungs of a straight ladder.The height these ladders can safely reach is reduced by the angle at which the ladder must be set up.When an extension ladder is used to access a roof, the ladder should extend at least 3 feet above the support point at the eave, gutter, or roof line. Short ladders should never be spliced together to form a longer ladder. Ladders should not be placed on unstable bases to gain additional height .Ladders are constructed to safely hold a specific amount of weight. Weight limits consist of users, their clothing, tools, and materials. Extra allowance should be made for stress exerted by worker.
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Weight-Capacity Classifications
The weight-capacity classifications for ladders are:
NOTE: LADDER'S DUTY RATING IS ON A LABEL AFFIXED TO THE LADDER
Grade Duty Length Rating(lbs)(kg)
Use
Household III 3-6 Feet 200 (91) Household
CommercialMedium Duty
II 3-12 Feet 225 (102) Tradesman
Industrial I 3-20 Feet 250 (114) Industrial
Industrial Heavy Duty
IA 3-20 Feet 300 (136) Heavy Industrial
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1111
Purchasing a Ladder
Three types of materials most commonly used:Wood+ non-conductor of electricity when dry+ the best natural insulator against heat of all materials - ages very fast
Fiberglass+ non-conductor of electricity + dense material and is slower to conduct heat than metals + ages very slow- heavier than aluminum or wood models - tends to chip and crack under severe impact, or when dropped upon solid objects
Aluminum+ in general are tough + age very slow+ will not chip or crack when subjected to severe impact - can conduct electricity- not a good insulator against heat
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Purchasing a Ladder
The stability of an individual stepladder can be checked by standing on the first step from the bottom and twisting the ladder. If it feels unsteady, choose another ladder.
All metal ladders should have slip-resistant rubber or plastic feet. A double edge steel prong foot is supplied on all ground ladders to prevent slippage when the ladder is in use. It is recommended that a rubber safety shoe also be used if the ladder is to be positioned on a hard surface such as concrete.
Metal stepladders should have slip-resistant steps. Some wooden stepladders also have this desirable feature.
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Types of LaddersStepladders
Erect a stepladder only on a flat level surface
Before climbing a stepladder, make sure that its legs are fully extended and the spreader locked
The locking device on some ladders may present a pinching hazard, so keep fingers clear when setting up the ladder
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Types of LaddersStepladders
Never use a step ladder as a straight ladderStepladders do not exceed 20 feet
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Types of LaddersStepladders
Do not step on the bucket shelf or attempt to climb or stand on the rear section supports. They are not designed to support the weight of a person.
Only a two way ladder is designed for two people.
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Types of LaddersExtension Ladders
To raise a ladder, brace the lower end against a wall and then grasp the top rung with both hands
Raise the top end and walk underneath the ladder, moving down the rungs until the ladder is vertical
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Types of LaddersExtension Ladders
When using an extension ladder, raise it to the desired height, being sure the locks engage properly on both sides of the ladder.
Extension ladders do not exceed 44 feet when extended.
Extension ladders are not used fully extended. There is an overlap between sections, not less than 10% of the working length of the ladder.
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Storage and Maintenance
Ladders should be stored in a sheltered area.
Never leave a raised ladder unattended. (It could fall unexpectedly and injure someone.)
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Storage and Maintenance
Straight and extension ladders should be stored horizontally on racks or hooks with support points at the top, middle, and bottom of the ladder to prevent sagging and warping
Wooden ladders affected by exposure to heat, combined with dampness, need a dry, well-ventilated storage area
A wooden ladder used outdoors should be shellacked, varnished or given two coats of linseed oil as a protective coating, unless it already has protective coatings
Never paint a wooden ladder; the paint can hide defects
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Storage and Maintenance
Never use a damaged ladder
Have repair work done only by a competent repair shop
If there is major damage, discard the ladder
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Storage and Maintenance
Do not attempt to straighten a bent metal ladder
Periodically tighten the reinforcing rods under the steps of a stepladder, the spreader hinges and other hardware
Metal bearings of locks, wheels, pulleys shall be frequently lubricated
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Precautions
Avoid using a ladder if excessively tired, on medication, or have been temporarily impaired.Place ladder angle so base is at least 1 foot (0.305 meter) out for each 4 feet (1.2 meter) of ladder working length (support point to the base). Example: 12'=3', 20'=5'. Place top of ladder so both rails are fully supported. Allow extra room for ladder shifting. Place ladder on a substantial and level base, staking or securing lower end of the ladder, whenever possible. Top support point for portable ladders must be rigid and have adequate strength to support applied load. Place the ladder away from unlocked or unguarded doors that may open toward the ladder. Extend the ladder side rails at least 3 feet (0.91 meters) above the support point. Always raise extension ladders so upper section overlaps and rests on bottom section. Upper section must always overlap on climbing side of the extension ladder. Ensure at least a 3 foot (0.91 meters) overlap for extension ladders of 36 feet (11 meters) or more. Do not place a metal-reinforced ladder where it may come in contact with electric wiring. Never use ladders in a horizontal position. Take care when ladders are used on oily, metal, concrete, or slippery surfaces. Extend ladder only while standing on the ground at ladder base. Do not place ladders on boxes, barrels, or other unstable bases to obtain additional height. Do not use ladders to gain access to a roof unless top of the ladder extends at least 3 feet (0.91 meters) above support point (at roof line).
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Precautions II
Face the ladder and use both hands to grip side rails while ascending or descending. Only one person at a time should stand on portable ladders. Carry tools on a tool belt. Haul materials up on a line, rather than carrying them. Do not exceed maximum safe height limit (fourth rung from the top on extension ladders; second step from the top on stepladders). Wipe off greasy or muddy shoes, as much as possible, before using ladder. Do not overload a ladder. Ensure stepladder is fully open and locked before using it. Do not leave placed ladders unattended, they may be a hazard for others. Keep ladders clean and free of grease. Use extra caution while climbing during windy weather conditions. Never use a defective ladder. Do not drop or throw ladders. Do not use make-shift ladders. Do not splice short ladders together to make long ladders. Use portable ladders with reinforced rails (only with metal reinforcements on underside). Ensure portable ladders have nonslip feet. Handle ladders with care. Do not drop or misuse them.
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Recommended Actions
Those responsible for using and maintaining portable ladders should ensure:
Ladders are maintained in proper condition. Any ladder used, where there is a slipping hazard, is supplied with nonslip devices. Nonslip devices, if used, should be securely attached. Ladders are safely placed and secured at all times; never rely on nonslip devices as a substitute for care in safely placing and securing ladders. Ensure ladder being used has the proper duty rating to carry the combined weight of the user and the material being installed. A ladder's duty rating tells you its maximum weight capacity. ANSI requires that a duty rating sticker be placed on the side of every ladder so users can determine if they have the correct type ladder for each task/job.Type IA and Type I ladders are the only acceptable ladders on a construction jobsite.
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Repairs
Field or makeshift repairs on existing ladders or the fabrication of ladders is discouraged
Do not attempt to straighten or use a bent ladder made of metal or reinforced plastic
Ladder repairs must be made only by qualified personnel and must be reviewed by supervisory personnel after repairs are made
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Coating
When necessary, coat metal, wood, and plastic ladders with a suitable protective material
Do not paint wood ladders with opaque coating (e.g., paint) because possible defects may be covered up
Use only transparent coatings or wood preservatives
Metal ladders may need extra protection in cases of excess moisture, salt spray, acidic, or alkaline conditions
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Transportation
Assistance may be needed in transporting heavy or long ladders
When transported on vehicles, ladders should be adequately supported (preferably on hardwood or rubber-covered pipe) to avoid sagging and should be fastened securely
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Storage
Store ladders to provide easy access for inspection and permits safe withdrawal for use Do not store ladders where they present a tripping hazard, nor where they can fall on personnel When stored horizontally, ladders should be supported at several points to avoid sagging Keep ladders away from sources of heat and moisture and in a well-ventilated area Aluminum ladders should not be stored in certain atmospheres (e.g., acidic) due to severe corrosion problems The sun’s rays can cause deterioration in fiber-glass ladders Wax fiber-glass ladders with paste wax for extended storage and increased life span of use
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NonSlip
Ladders should have non-skid safety feet and be in satisfactory condition.
To ensure ladders are used properly, OSHA places primary responsibility on the user to ". . . equip all portable rung ladders (e.g., single vertical ladders, section ladders, trestle ladders) with nonslip bases when there is a hazard of slipping."
ANSI A 14.1-1994, Section 8.3.4, reads in part, "Where ladders with no safety shoes, spurs, spikes, or similar devices are used, a foot ladder board or similar device may be employed. Ladders shall not be used on ice, snow, or slippery surfaces unless suitable means to prevent slipping are employed."
Wood ladders are not required by code or standard to have nonslip devices or shoes installed by the manufacturer (ANSI A 14.1-1994, Section 6.3.1.9).
If nonslip devices or shoes are provided, they must be securely attached to the bottoms of the ladder side rails (ANSI A 14.1-1994, Section 6.3.1.9).
The ladder user is responsible for ensuring any wood ladder used, where there is a hazard of slipping, is equipped with nonslip devices or shoes (1910.25).
Nonslip devices are not intended as a substitute for care in safely placing and securing any ladder (1910.25).
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Controlling HazardsInspecting the Ladder
All Ladders, including job made ladders, will be capable of supporting at least 4 times the maximum intended load
Ladders shall be inspected by a competent person for visible defects on a monthly basis and after any occurrence that could affect their safe use
All ladders will be inspected prior to use and be maintained in good working condition
Ladders found to have defects, will immediately be marked "Do Not Use,” taken out of service and replaced
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Controlling HazardsInspecting the Ladder
You should inspect the following:
Ladders have no nails, screws, or splinters sticking out Side rails for dents or bendsRivets for shearHardware connectionsExcessively dented rungsRungs are firmly attached to side rails Rungs have no oil or grease on them Non-slip safety feet or bases on ladders are in good conditionNon-slip safety material on ladder rungs is in good conditionLadder is not wobbly and steps are not worn or brokenDocumentation of inspection maintained for three (3) years
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Controlling HazardsSetup
Do not place it on a table or any similar platform for added height
Ladders should be placed on dry firm ground
Ladders should not be placed in front of doors opening towards the ladders unless the door is locked or guarded
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Controlling HazardsSetup
Ladders shall be used only on stable and level surfaces unless secured to prevent accidental displacement
Ladders shall not be used on slippery surfaces unless secured or provided with slip-resistant feet to prevent accidental displacement
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Controlling HazardsSetup
Ladders shall not be tied or fastened together to provide longer sections unless they are specifically designed for such use
A metal spreader or locking device shall be provided on each stepladder to hold the front and back sections in an open position when the ladder is being used
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3535
Controlling HazardsSetup
Ladder components shall be surfaced to prevent injury to an employee from punctures or lacerations, and to prevent snagging of clothing
Wood ladders shall not be coated with any opaque covering, except for identification or warning labels, which may be placed on one face only of a side rail
Ladders shall be maintained free of oil, grease and other slipping hazards
Ladders shall be used only for the purpose for which they were designed
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3636
Controlling HazardsSetup
Portable extension ladders shall be used at an angle where the horizontal distance from the top support to the foot of the ladder is approximately one-fourth of the working length of the ladder
(Example: If the ladder is 20 feet long, the base of the ladder should be 5 feet from the structure.)
20 ft long
ladder
5 ft
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3737
Controlling HazardsSetup
Never use a ladder in a strong wind.
The point where the ladder rests against the wall should be flat and firm.
A ladder should not be placed in front of a door that is not locked, blocked or guarded.
Before positioning the ladder, check for insect or bird nests under leaves. The top of a ladder is no place to discover a wasp nest.
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3838
Controlling HazardsSetup
The area around the top and bottom of ladders shall be kept clear
The top of a portable extension ladder shall be placed with the two rails supported equally
Ladders shall not be moved, shifted or extended while occupied
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3939
Controlling HazardsSetup
When portable ladders are used for access to an upper landing surface, the ladder side rails shall extend at least 3 feet above the upper landing surface
When such an extension is not possible, because of the ladder's length, the ladder shall be secured at its top
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4040
Controlling HazardsSetup
Keep metal ladders away from electrical wires
Ladders should have nonconductive side rails if they are used where the employee or the ladder could contact exposed energized electrical equipment
When using a ladder near power lines, use a wooden or fiberglass ladder since metal ladders conduct electricity
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4141
Controlling HazardsUse
Face the ladder when climbing or descending and use both handsMount the ladder from the center, not from the sideTools should be carried in the pockets, in a bag attached to a belt, or raised and lowered by ropeBe sure that the soles of your shoes are clean and dryWork facing the ladder, holding on with one handIf it is ever necessary to work with both hands, hook one leg over the rung
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4242
Controlling HazardsUse
Single-rail ladders shall not be used
Short ladders should not be spliced together to provide long sections
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4343
Controlling HazardsUse
A good general guide is to keep your body centered between the rails of the ladder
Instead of leaning to the side, get down and move the ladder
Ladders should not be used by more than one person at a time unless the ladder was designed for multiple people
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4444
Controlling HazardsUse
In case of sudden dizziness or a panicky feeling, bow your head, drape both arms over the rung in front of you, close your eyes, and wait until the feeling passes.
If possible, secure the ladder. One way to do this is to have someone hold the bottom of the ladder.
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4545
Controlling HazardsUse
Do not drape cords, store things or hang objects on ladder
This is a potential trip hazard and a possible electrical hazard
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4646
Controlling HazardsUse
Ladders shall not be used in a horizontal position as platforms, runways or scaffolds
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4747
Controlling HazardsUse
The top or top step shall not be used as a stepNever overextend the bodyAlways maintain at least three points of contact with the ladder (2 feet and 1 hand, or 2 hands and 1 foot) should be in contact with the ladder at all timesThe user shall use at least one hand to grasp the ladder when progressing up or down the ladder, and shall not carry any object or load that could cause the user to lose balance and fall
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4848
Controlling HazardsUse
The top or top step shall not be used as a step
Never overextend the body
Remember, right tool for the right job
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4949
What is wrong with this picture?
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5050
What is wrong with these pictures?
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5151
What is wrong with these pictures?
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5252
What is wrong with these pictures?
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5353
Ladder Safety Checklist-I
Ladder Inspection Do all ladders meet the requirements of 29 CFR 1910.25/26 and/or ANSI A14.5-1974 (Compliance with
cited standards verified by checking tags or stamps on each ladder) Are the rungs, cleats, or steps in good condition? 29 CFR 1910.25(b)(1)(i) Are the side rails intact without any cracks, bends, or breaks? 29 CFR 1910.25(b)(1)(i) Do the rungs, cleats, or steps fit snuggly into the side rails? 29 CFR 1910.25(b)(1)(i) Is the ladder free of corrosion? Are the side rails and steps free of oil or grease? Have ladders been checked for loose nails, screws, bolts, or other projecting metal parts? 29 CFR
1910.25(d)(1)(i) Is regular lubrication of metal bearings, locks, or pulleys on ladders performed? 29 CFR 1910.25(b)(1)(ii) Do moveable parts operate freely without binding or excessive play? Are the ropes on extension ladders intact without fraying or excessive wear? 29 CFR 1910.25(d)(1)(iii) Are safety feet and other auxiliary equipment on portable ladders in good condition? 29 CFR 1910.25(b)
(1)(iv) Have non-skid coatings been applied to metal ladder rungs or steps that are not corrugated, knurled, or
dimpled in design? 29 CFR 1910.25(b)(1)(v)
This safety checklist has been designed to help VSE employees and supervisors follow the minimal ladder safety practices. Ladders should meet the standard requirements of OSHA 29 CFR 1910 and 1926 or ANSI A14.5. Workers who think of a ladder as a tool will be more aware of ladder safety and less likely to take chances when using a ladder. Use the following checklist as a guide, first for inspecting a ladder and second for ensuring that safety precautions are taken when using the ladder.
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5454
Ladder Safety Checklist-II
Safe Ladder Procedures
Are procedures established to ensure that ladders are not placed in front of doors that open toward the ladders unless the doors are locked, blocked, or otherwise guarded? 29 CFR 1910.25(d)(2)(iv)
Is only one person allowed on a ladder at a time? (Exception: More than one person is allowed on a ladder when jacks with scaffold planking are used in conjunction with ladders capable of supporting 225 pounds (102 kilograms) or more.) 29 CFR 1910.26©(3)(ii)
Are employees instructed on the proper way to ascend/descend ladders? 29 CFR 1910.26 (c)(3)(v) Is it prohibited to place ladders on boxes, barrels, or surfaces with unstable bases? 29 CFR 1910.25 (d)(2)(v) Did you select a ladder with adequate length and load limits? Don't use metal ladders near electrical lines. Are you using the ladder for its intended purpose?
- Don't use a ladder as a brace, skid, lever, gangway, platform, scaffold, plank, or material hoist. - Don't tie ladders together to make them longer. - Don't use a stepladder as a straight ladder.
Did you set up the ladder on a firm, solid surface? - Don't place a ladder on boxes or blocks to make it taller. - Don't set up a ladder on a scaffold to gain extra height. - Don't set up a ladder on a slippery or icy surface.
Are you securing or barricading the ladder to protect it from being bumped when you have to work in doorways, passageways, or driveways?
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5555
Ladder Safety Checklist-III
Safe Ladder Procedures (cont’d)
Is the area around the top and bottom of the ladder clear? Is your stepladder fully opened with the spreaders locked to keep the ladder stable? Have you set up your straight ladder using the 4 to 1 rule? (1 foot from the wall for each 4 feet of ladder
length.) Have you set up your straight ladder so the rails are supported equally at the top? Is the straight ladder set up so the top extends at least 3 feet above the support point? Are you using your extension ladder so the upper section overlaps the lower section, and the overlap is on
the climbing side with the rungs locked in place? Do you face the ladder when ascending or descending? Do you use both hands to grip the side rails whenever possible? Always use at least one hand to grasp the
ladder when climbing, and don't carry any object or load that could cause you to lose balance. Do you use a ladder safety device when needed on fixed ladders? Do you stay off of the top 2 steps of a stepladder? Do you stay off the back section of a stepladder? Do you stay off the top 4 rungs of a straight ladder? Is only one person allowed on the ladder at a time? Do you hoist tools or other materials up to you after you've reached the top of the ladder? Wear a toolbelt to help you manage tools while you're working on a ladder. Do you work within the side rails? If your belt buckle goes past the side rail, you are leaning too far.
Descend and move the ladder as needed to stay close to your work. Do you store the ladder in a secure designated area after use?
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5656
Ladder “Don’ts”
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“MISSION FIRST SAFETY ALWAYS”