プラコンkaihen3-2.pdf 1 2015/03/11 10:09:47 creform...

CREFORM PLACON® WIDE ＊”PLACON” is a special term for plastic conveyor from CREFORM.

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- Steady flow- No metal chipping- Low noise- Chromium-free- Rich variety of wheels

Features:

Internal structure

Axle(Stainless steel)

Conveyor Clip(Plastic)

Slide(Plastic)

Conveyor Track(Steel)

Wheel(Plastic)

Wide plastic wheel

Side guide

Wheel setsEach part is easily assembled and dismantled. This allows easy part replacement and cleaning.

Assembling wheel set Inserting wheel set into track

Various combinations of wheels are available.

Conductive wheel usefor ESD structure

Antistatic wheel use for better rolling

PWA PWB PWC

Three wheel shapesThree wheel shapes Two colours

Conductive, mild rollingAntistatic, better rolling* Surface electrical resistance of conductive wheel : 1x106 Ω or less

Both side use

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Specifications of CREFORM PLACON® WIDE

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Dimensions

Basic information

Unit: mmPWA typeWith straight wheels, multiple purpose Ideal for standard useEnd clip not inclusive

ø 41

88,6

71,6

36

(48)

PWA1 PWA2

ø 41

Unit: mmPWB typeWith tapered wheelsIdeal for deformed container by aging End clip not inclusive

ø 37,4

88,6

71,6

36 48,3

PWB1 PWB2

Unit: mmPWC typeWith thin straight wheelsIdeal for workpiece without container End clip not inclusive

ø 18

88,6

71,6

(40) 36

PWC1 PWC2

Outer diameterof wheel

Between axles

Length

Colourof wheel

WhiteBlackWhiteBlackWhiteBlack

between Axles(mm)

43

19

Part number

PWA1-＊＊＊＊ PWA2-＊＊＊＊PWB1-＊＊＊＊PWB2-＊＊＊＊PWC1-＊＊＊＊PWC2-＊＊＊＊

Wheelmaterial

PEPPPEPPPEPP

Note

AntistaticESD

AntistaticESD

AntistaticESD

Weight per meter(g/m, approx.)

275027902680274025502590

Outer dia. of wheel (mm)

Ø41

Ø18

PE = Polyethylene, PP = Polypropylene, ESD = Electro-Static Discharge

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CREFORM PLACON® WIDE Accessories

93,3 110

41

28

Material: SteelWeight: 427 g

Material: SteelWeight: 475 gEF-2065C EF-2065DW

End mount With drop stop

41

93,3 110

EF-2065D EF-2067CBWith blade stop To create angle



How to remove a mount safely

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Track mount fitted on ø28mm pipe

28

93,3 11028

41

108

93,227,2

43,3

40,9

Once you put a conveyor track mount on pipe, it will be fixed securely. To remove it safely, please insert a hard stick (e.g. allen key) into a gap between the pipe and the mount and lift the mount slowly using lever principle.

EF-2065ETrack union


41

93,3 124,3

110

EF-2065GIntermediate mount


41

93,3 108

28

28

2828

2828

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Track mount fitted on ø28mm metal joint


Material: SteelWeight: 481 gEF-2066C EF-2066DW


41

93,3 110

34

69,2

41

93,3 110

EF-2066D EF-2066DCWith high blade stop With round blade stop



EF-2066E EF-2066GTrack union for intersection Intermediate mount



How to use EF-2066 series

93,3 110

41

34

146,6 R5

2,334

10893,2

40,9

41

93,3 127,3

11033,4

41

93,3 108

EF-2066 series are designed to fit on the HJ/HEJ joint in combination with EF-2068 as the photo on left side. When you desire to use them directly on 28mm pipe, please put two EF-2068 beneath the mount, as the illustration on right side. (EF-2065 series are recommended for 28mm pipe.)

EF-2066C/DWEF-2066C/DW

EF-2068

ø28

28 32 28 32

28 3228 32

28 32 28 32

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28 32

42

4242

Track mount fitted on ø42mm metal Joint

Adapters


Material: SteelWeight: 475 gEL-2066C EL-2066DW


93,2163,6

40,9 2,349,7

108

163,6

49,7

40,993,2

2,3

49,8

46,9

108

EF-2068 EF-2069Adapter for ø28mm Adapter for ø32mm



EL-2068 How to use EF-2069Adapter for ø42mm


3028,5

26

92,531,9

26

EF-2069 is designed to use EF-2066 series with 32 mm pipe. Please put one EF-2069 beneath the mount, as the photo.

How to use EL-2066 seriesEL-2066C and DW are designed to fit on the LJ/LEJ joint in combination with EL-2068, as the illustration on left side. When you desire to use them directly on 42mm pipe, please put two EL-2068 between the pipe and the mount, as the illustration on right side.

3,2

32,649,8

49,5

37

EL-2066C/DW

ø42

EL-2068

EL-2066C/DWEL-2066C/DW

EL-2068

ø42

EF-2066 seriesEF-2066 series

EF-2069

ø32

EF-2069

ø32

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7

30,5

2112

20,5

66

109,4

93,2

59,140,9 2,3

Other Accessories

Material: AluminiumWeight: c.a. 1400 gLength: 2400 mm

Material: AluminiumWeight: 96 gPGRA-2400 EF-2078A

Side guide Connector for side guide

EF-2073K EF-2074ESD-conveyor track End clip for PW series

Material: PolypropyleneWeight: 4,8 g

Material: SteelWeight: 1530 g/mLength: 2400 mm

88,674,6

36

87,6

35

172

EF-2065HBEnd mount


10893,3

41

Tabs on the end of mount

EF-2065G, EF-2065HB and EF-2066G have two tabs on both sides of one end.

By bending them down, the mounted track can be prevented from unex-pected coming-off.

EF-2065HATrack union


How to combine two PGRA rails

To combine two PGRA rails, you can use EF-2078A.

Put two rails on EF-2078A as the seam comes to the middle of the mount.

And fasten two setscrews securely.

41

93,3 108

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Technical Data

Flexural strength Test temperature: 26̊C

PW series

PGRA

Wheel strength

lateral strength

Test temperature: 26̊C

Load

900 mm

Load

90 mm

＊ Please note that these are calculated values based on the minimum test value.

Part number Proportional limit Flexurein case of 15 kgf load

1.60kN { 164kgf} Approx. 0.7mm1.50kN { 153kgf} Approx. 0.7mm1.62kN { 165kgf}

1.03kN { 105kgf}

Approx. 0.7mm

PWA＊ - ＊＊＊＊

PWB＊ - ＊＊＊＊

PGRA - 2 4 0 0

PWC＊ - ＊＊＊＊

Part number Proportional limit per wheel0.79kN { 80kgf}0.69kN { 70kgf}0.69kN { 70kgf}0.69kN { 70kgf}0.65kN { 70kgf}0.59kN { 66kgf}

PWA1 - ＊＊＊＊

PWA2 - ＊＊＊＊

PWB1 - ＊＊＊＊

PWB2 - ＊＊＊＊

PWC1 - ＊＊＊＊

PWC2 - ＊＊＊＊

Part number Proportional limit 270 N { 28kgf}EF-2078A

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Lateral load

Fixed surface

900 mm

Load

90 mm

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Technical Data

9

Inclined conveyor example

Point for design

W

FPulley

＊ Please note that these are calculated values based on the minimum test value.

Starting resistance

Pulling speed: 250 mm/minCoefficient of friction: µ = F / WF: Pulling forceW: Load

Note: Coefficient of friction µ is the value in case of 5 to 20 kg load. Our product PT-9 is used for the container.

°1

5.71

1000mm

Note: To make 1 degree inclination, as above, it requires 17.5mm height per 1000mm horizontal distance (not conveyor length).

Angle of inclination for starting

W＝5kg

θ

WTray made of PP

1000 mm

Note: Height h in the table at right corresponds to the horizontal length of 1000 mm.

Our product PT-9 is used for the container.

h

＊ The conditions of weight, bottom shape, and material of the workpiece can affect the speed.Please make a trial of flowing to adjust the incline based on the result.

Part numberWithout PP tray With PP tray

θ h(mm)

θ h(mm)

1,3 23,0 0,9 16,02,6 46,0 1,8 32,01,3 23,0 0,9 16,02,6 46,0 1,8 32,01,9 33,0 1,5 26,06,4 112,0 4,1 72,0

PWA1 - ＊＊＊＊

PWA2 - ＊＊＊＊

PWB1 - ＊＊＊＊

PWB2 - ＊＊＊＊

PWC1 - ＊＊＊＊

PWC2 - ＊＊＊＊

Part number0,03 - 0,040,04 - 0,06

0,05 - 0,080,04 - 0,05

0,09

0,04 - 0,05

PWA1 - ＊＊＊＊

PWA2 - ＊＊＊＊

PWB1 - ＊＊＊＊

PWB2 - ＊＊＊＊

PWC1 - ＊＊＊＊

PWC2 - ＊＊＊＊

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Appendix I: Spare parts

Part numberCompatible typeWheel diameterBetween axles

Components

Weight

PWA-43PWA1

ø 41 mm43 mm

4 x EF-2054A PE2 x EF-2056F PP4 x EF-2072 SUS

ca. 188 g

PWA-43 EBLPWA2

ø 41 mm 43 mm

4 x EF-2054A PP EBL2 x EF-2056F PP EBL4 x EF-2072 SUS

ca. 192 g


Components

Weight

PWB-43PWB1

ø 41 mm43 mm

4 x EF-2054B PE2 x EF-2056F PP4 x EF-2072 SUS

ca. 184 g

PWB-43 EBLPWB2

ø 41 mm 43 mm

4 x EF-2054B PP EBL2 x EF-2056F PP EBL4 x EF-2072 SUS

ca. 185 g


Components

Weight

PWA-19PWC1

ø 18 mm19 mm

6 x EF-2054C PE2 x EF-2056G PP6 x EF-2072 SUS

ca. 106 g

PWC-19 EBLPWC2

ø 18 mm 19 mm

4 x EF-2054C PP EBL2 x EF-2056G PP EBL4 x EF-2072 SUS

ca. 106 g

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Wheel sets

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Appendix II: Parts number information

Part numberCompatible type

DimentionsMaterialWeight

EF-2054A PEPWA1

ø 41 x 73,6 mmAntistatic PEca. 38,6 g

EF-2054A PP EBLPWA2

ø 41 x 73,6 mmConductive PP

ca. 39 g

EF-2054B PEPWB1


EF-2054B PP EBLPWB2


ca. 37,5 g

EF-2054C PEPWC1


EF-2054A PP EBLPWA2


ca. 39 g

EF-2056F PPPWA1, PWB1

171,4 x 12,2 x 6 mmAntistatic PPca. 7,7 g

EF-2056F PP EBLPWA2, PWB2

171,4 x 12,2 x 6 mmConductive PP

ca. 8,2 g

EF-2056G PPPWC1

111,4 x 12,2 x 6 mmAntistatic PPca. 5,0 g

EF-2056G PP EBLPWC2

111,4 x 12,2 x 6 mmConductive PP

ca. 5,3 g

EF-2072 SUSPWA/PWB/PWCø 3 x 84,6 mm

SUSca. 4,6 g











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Wheels

Slides

Axle pin

PE = Polyethylene, PP = Polypropylene

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CREFORM PLACON® WIDEAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any means, electronic, mechanical, photocopying, recording or otherwise, without the written authorisation from CREFORM Technik GmbH.This catalogue supersedes all previous editions. Technical data is subject to change at any time.This catalogue was produced with care and attention but if you find any errors or omissions, we welcome suggestions for improvement so please don’t hesitate to let us know.If you would like more information about CREFORM Technik GmbH, please contact us, we will be more than happy to help.CREFORM® and CREFORM PLACON® are registered trademarks of Yazaki Kako Corporation.

Wolfsburger Straße 10D-34225 BaunatalTel. +49 (0) 5 61 47 59 67-0Fax +49 (0) 5 61 47 59 [email protected]

Technik GmbHCREFORM

11.11.2014

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プラコン_裏表紙.pdf 1 2015/03/11 10:14:59

プラコンkaihen3-2.pdf 1 2015/03/11 10:09:47 creform...

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