figure 1. operator controls - nordco | home 1. operator controls ... rocker..... 1 7 4598 989 ....
TRANSCRIPT
FIGURE 1. OPERATOR CONTROLS
S/N 791000 and Above
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
1 31440023 . LOGIC BOX ASSEMBLY.............................. 1 2A 20292874 . . BOX, LH Control (Box Only) ....................... 1 2B* 20292887 . . BOX, RH Control......................................... 1 3* 27260500 . COVER, Logic Box ....................................... 1 4 87128945 . CORD, Pusher Plate Assembly .................... 2 5 44050402 . HOOK, Pusher Plate Cord Snap................... 4 6 38550011 . SPRING, Cord Support Whip........................ 2 8 24587904 . CLAMP, Wiring Cable #8 .............................. 4 9 2774281 . CAPSCREW, Hex Head ¼-20 x 1 ................ 4
ITEM PART
NO. NO. DESCRIPTION MACHINE 11 3042013 . LOCKNUT, Hex ¼-20.................................... 4 12 82633984 . TUBE, Cord Support...................................... 4 13 14345000 . U-BAR, Plate Pusher Cord ............................ 2 14 96790134 . PUSHER, Plate (See Sheet 79C-01-1) ......... 2 15* 50270225 . MOUNT, Logic Box Vibration ........................ 4
Part of 9879 0015, Remote Plate Pusher Kit (Whip Style)
JAN/09 *Not Illustrated 79C-1, Rev. B, Page 1
FIGURE 1-1. PLATE PUSHER
S/N 791000 and Above
JAN/05 *Not Illustrated 79C-01-1, Rev. A, Page 1
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
-- 9679 0134 PLATE PUSHER ASSEMBLY ..................... 2 1 8147 0004 . WELDMENT, Plate Pusher ........................ 1 2 2723 0195 . COVER, Box .............................................. 1 3 3064 455 . LOCKWASHER, #8.................................... 4 4 2849 469 . SCREW, Pan Head Machine #8-32 x 3/8 .. 4 6 5125 426 . SWITCH, Rocker........................................ 1 7 4598 989 . GRIP, Handle ............................................. 1 8 9679 0120 . CONNECTING WIRING ASSEMBLY ........ 1 9 5120 729 . . PLUG, Panel ............................................ 1 10 7889 1450 . SWITCH, Push Button ............................... 2 11 8431 6002 . . BOOT, Sealing ......................................... 2 12 2837 217 . SCREW, Round Head #4-40 ..................... 4 13 3064 446 . LOCKWASHER, #4-40 .............................. 4 14 3048 022 . NUT, Hex #4-40 ......................................... 4 15 5640 5039 . PLAQUE..................................................... 1 16 2774 301 . CAPSCREW, Hex Head 1/4 x 1-1/2 .......... 2 17 3064 464 . LOCKWASHER, 1/4................................... 2 18 3001 011 . NUT, Hex 1/4-20 ........................................ 2 19 2098 1641 . GUIDE, Plate.............................................. 2 20 2774 771 . CAPSCREW, Hex Head 3/8 x 3/4.............. 2 21 3020 046 . NUT, Square 3/8-16 ................................... 2 22 4201 7989 . HANDLE, Guide ......................................... 1 23 3050 079 . NUT, Wing M6............................................ 1 24 3721 565 . CAPSCREW M6 x 45................................. 1 25 8147 0005 . HEAD, Plate Pusher................................... 1 26A 9679 0106 CONNECTOR ASSEMBLY, Right Hand ..... 1 26B 9679 0107 CONNECTOR ASSEMBLY, Left Hand........ 1 27 8712 8945 CONTROL CABLE ASSEMBLY .................. 2 28 2142 5570 BRACKET, Plate Pusher Support ................ 4 29 2774 821 CAPSCREW, Hex Head 3/8-16 x 2 ............. 4 30 3042 019 LOCKNUT, Hex 3/8-16 ................................ 4
Part of 9879 0015, Remote Plate Pusher Kit (Whip Style)
FIGURE 2A. AXLE Dual Axle Drive
S/N 791000 and Above
ITEM PART NO. NO. DESCRIPTION QTY
-- 96790294 AXLE ASSEMBLY.......................................... 2 1 68728579 . AXLE ............................................................. 1 2 5398 875 . BEARING, Axle ............................................. 2 3 63902200 . SPACER, Bearing ......................................... 8 4 62587520 . WASHER, Insulating ..................................... 2 5 73041005 . SLEEVE, Insulating ....................................... 2 6 62587500 . WASHER, Insulating ..................................... 2 7 3060085 . WASHER, Wrought ....................................... 2 8 86965361 . WHEEL, Track 14" ........................................ 2 9 3007091 . NUT, Hex 1-1/2-6 .......................................... 2 10 3070859 . PIN, Cotter 1/4 x 2-1/2................................... 2 11 3350471 . KEY, Square 1/2 x 2-1/2................................ 1 12 3350525 . KEY, Drive ½ x ½ x 6 .................................... 1 13 75108185 . SPROCKET, Axle Disconnect....................... 1 14 22047720 . . BUSHING, Disconnect ................................ 1 15 29811351 . CLUTCH, Disconnect (4 Pin) ........................ 1 16 19552003 . . PIN, Clutch .................................................. 4 17 2948332 . . SETSCREW #10-24 x 3/8 ........................... 4 18 3801052 . FITTING, Grease........................................... 1 The following hardware is not part of the axle assembly, but is used To mount the axle assembly to the frame: 20 2775 846 . CAPSCREW, Hex Hd. 5/8-11 x 3-1/4 ........... 8 21 3062 702 . WASHER, Bevel 5/8...................................... 8 22 3060 043 . WASHER, Wrought 5/8 ................................. 8 23 3065 922 . LOCKWASHER, 5/8...................................... 8 24 3042 028 . LOCKNUT, Hex 5/8-11.................................. 10
SEPT/07 *Not Illustrated 79C-2A, Rev. A, Page 1
FIGURE 2-1. AXLE Axle Disconnect
S/N 791000 and Above
JULY/04 *Not Illustrated 79C-2-1, Page 1
ITEM NO. NO. DESCRIPTION MACHINE
1 4202 2602 . HANDLE, Axle Disconnect ..................... 2 2 5426 2850 . PIN, Pivot ............................................... 2 3 3060 500 . WASHER, Wrought 1 ............................. 2 4 3070 627 . PIN, Cotter 3/16 x 2 ................................ 2 5 3605 901 . SPRING, Compression........................... 2
FIGURE 2-2. AXLE Chain Tensioner
S/N 791000 and Above
JULY/04 *Not Illustrated 79C-02-2, Page 1
ITEM NO. NO. DESCRIPTION MACHINE
-- 9879 0165 KIT, Chain Tensioner ............................... 1 1 4765 4830 . ARM, Lever ............................................ 1 2 5528 0050 . PLATE, Adjustment ................................ 1 3 1317 7454 . LEVER, Arm ........................................... 1 4 5528 0051 . PLATE, Adjusting Screw ........................ 1 5 7510 1400 . SPROCKET, Idler................................... 1 6 7658 0500 . SHAFT, Idler........................................... 1 7 1371 0350 . BRACKET, Pivot Mounting..................... 1 8 2947 886 . SETSCREW, Square Head 5/8-11 x 5... 1 9 3004 041 . NUT, Hex Jam 5/8-11............................. 1 10 5423 6625 . PIN, Pivot ............................................... 1 11 3301 240 . PIN, Clevis 3/8 x 1-1/4............................ 1 12 3060 470 . WASHER, SAE 3/8 ................................ 2 13 3060 037 . WASHER, Wrought ½ ............................ 7 14 3060 488 . WASHER, SAE ¾ .................................. 1 15 3070 319 . PIN, Cotter 1/8 x 1-1/2............................ 3 16 3070 467 . PIN, Cotter 5/32 x 1................................ 1 17 3001 031 . NUT, Hex ½-13 ...................................... 1 18 3001 041 . NUT, Hex 5/8-11 .................................... 1 19 3060 482 . WASHER, SAE 5/8 ................................ 1
FIGURE 3. BRAKES Parking Brake
S/N 791000 and Above
JULY/04 *Not Illustrated 79C-3, Page 1
ITEM NO. NO. DESCRIPTION MACHINE
-- 9879 0013 KIT, PARKING BRAKE ................................. 1 1 2136 8086 . BRACKET, Brake Mounting ........................ 1 2 4771 3220 . LEVER, Brake ............................................. 1 3 1896 1020 . RING, Clamp ............................................... 1 4 3301 881 . PIN, Clevis, 1 x 4 ......................................... 2 5 2782 519 . CAPSCREW, Socket Head 5/16 x 5/8 ........ 4 6 7090 0072 . SHOE, Lined Brake ..................................... 1 7 R0215106 . CLAMP, Push .............................................. 1 8 3025 021 . NUT, Hex 3/8-16.......................................... 1 9 3070 623 . PIN, Cotter 3/16 x 1-1/2 ............................... 2
FIGURE 5. PROPULSION Dual Axle Drive
S/N 791000 and Above
JULY/04 *Not Illustrated 79C-05, Page 1
ITEM PART NO. NO. DESCRIPTION QTY
1 5023 0057 . MOTOR, Propulsion (VonRuden).................... 2 -- 41-5121-0001 . . KIT, Motor Seal ............................................. 1 2 3366 550 . . KEY, Woodruff #808...................................... 1 3 2145 0044 . MOUNTING, Propulsion Motor........................ 2 4 2783 301 . CAPSCREW, Socket Head ½ x 1-1/2............. 4 5 3064 806 . LOCKWASHER, ½ (Hi-Collar) ........................ 4 6 2783 331 . CAPSCREW, Socket Head ½ x 2-1/2............. 2 7 3027 031 . NUT, Hex Jam 1/2-13...................................... 2 8 5426 1840 . PIN, Pivot ........................................................ 2 9 3070 623 . PIN, Cotter 3/16 x 1-1/2................................... 4 10 7510 5510 . SPROCKET, Propulsion Motor ....................... 2 11 3806 2870 . GUARD, Propulsion Chain.............................. 2 12 2774 771 . CAPSCREW, Hex Hd. 3/8-16 x 3/4 ................ 4 13 3064 470 . LOCKWASHER, 3/8........................................ 4 14 3001 021 . NUT, Hex......................................................... 4 15 2426 2760 . CHAIN, Axle Drive........................................... 2 16 4900 1901 . . LINK, St. Connecting..................................... 1 17 4900 0261 . . LINK, Offset................................................... 1 18* 3060 031 . WASHER, Wrought 3/8................................... 8
FIGURE 6-1. FRAME ACCESSORIES Battery
S/N 791000 and Above
JULY/04 *Not Illustrated 79C-06-1, Page 1
ITEM NO. NO. DESCRIPTION MACHINE
1 5198 230 . BATTERY (12V 60 AMP)........................... 1 2 2009 2620 . BATTERY BOX.......................................... 1 3 5612 6400 . PLATE, Disconnect Switch Mounting ........ 1 5 5640 5057 . PLAQUE, Battery On/Off ........................... 1 6 5169 943 . SWITCH, Battery Disconnect..................... 1 7 2774 271 . CAPSCREW, Hex Head 1/4 x 3/4 ............. 2 8 3064 464 . LOCKWASHER, 1/4 .................................. 2 9 3064 467 . LOCKWASHER, 5/16 ................................ 2 10 3001 016 . NUT, Hex 5/16-18 ...................................... 2 11 8712 0354 . CABLE, Battery (Ground) .......................... 1 12 8712 0653 . CABLE, Battery (65” - Neg) ....................... 1 13 8712 0652 . CABLE, Battery (80” - Pos)........................ 1 14* 8712 9565 . STRAP, Ground ......................................... 1
FIGURE 6-2. FRAME ACCESSORIES Lights and Horns S/N 791000-791017
MAR/2007 *Not Illustrated 79C-06-2, Rev. A, Page 1
ITEM NO. NO. DESCRIPTION MACHINE
1 5190 475 . LIGHT, Strobe (Optional).......................... 1 2 5752 2060 . PLATE, Strobe Light Mounting .................. 1 3A 5190 063 . ALARM, Back-Up ...................................... 1 3B 5190 065 . ALARM, "Smart-Alarm" Back-Up (BNSF).. 1 4 5190 009 . HORN, Lo Pitch ......................................... 1 5 5190 012 . HORN, Hi Pitch ......................................... 1 6 5190 423 . LIGHTS, Halogen Travel ........................... AR 7 5190 420 . LIGHT, Halogen Work ............................... AR
FIGURE 6-2A. FRAME ACCESSORIES Lights and Horns
S/N 791018 and Above
MAR/2007 *Not Illustrated 79C-06-2A, Page 1
ITEM NO. NO. DESCRIPTION MACHINE
1 5190475 . LIGHT, Strobe (Optional).......................... 1 2 57522060 . PLATE, Strobe Light Mounting .................. 1 3A 5190063 . ALARM, Back-Up ...................................... 1 3B 5190065 . ALARM, "Smart-Alarm" Back-Up (BNSF).. 1 4 5190009 . HORN, Lo Pitch ......................................... 1 5 5190012 . HORN, Hi Pitch ......................................... 1 6 5190499 . LIGHTS, Halogen Travel ........................... AR 7 5190428 . LIGHT, Halogen Work ............................... AR 8* 42350086 Perimeter Lighting Harness ......................... . 1 9* 42350085 Lighting Harness.......................................... . 1
FIGURE 6-3. FRAME ACCESSORIES Decals, Plaques and Charts
S/N 791000 and Above
JULY/04 *Not Illustrated 79C-06-3, Page 1
ITEM PART NO. NO. DESCRIPTION QTY
1 5640 5039 Plaque, Plate Pusher ................................... 2 2 5640 5057 Plaque, Battery On/Off (Disconnect)............ 1 3 2930 0013 Decal, Small Nordco .................................... 2 4 2930 0014 Decal, Medium Nordco ................................ 2 5 5640 3984 Plaque, Lube Chart ...................................... 1 6A 5640 5046 Plaque, Engine Oil (Standard) ..................... 1 6B 5640 5093 Plaque, Engine Oil (BNSF Spec) ................. 1 7 5640 5047 Plaque, Hydraulic Oil Spec .......................... 1 8 5640 5048 Plaque, Grease Type Spec.......................... 1 9 5640 3990 Plaque, Welding Caution ............................. 1 10 5642 0005 Decal, Hand Hazard..................................... 2 11 5642 0006 Decal, Before Servicing Danger................... 2 12 5642 0007 Decal, Exhaust Emissions ........................... 2 13 5642 0010 Decal, Lockout Area (Logic Box) ................. 1 14 5642 0011 Decal, Lockout Area (Battery Box)............... 1 15 5642 0012 Decal, Lockup Points ................................... 8 16 5640 4927 Plaque, Valve Open/Close (Suction Str.)..... 1 17 5642 0002 Decal, Watch your Step ............................... 1 18 5642 0030 Decal, Grease Fitting – Circular ................... 2 19 5642 0031 Decal, Grease Fitting – Left Arrow............... 2 20 5642 0032 Decal, Grease Fitting – Right Arrow ............ 2 21 5642 0033 Decal, Grease Fitting – Down Arrow............ 2 22 5642 0034 Decal, Grease Fitting – Up Arrow ................ 2 23 5640 5049 Plaque, Filtering Loop .................................. 2 24 5640 5115 Plaque, Hyd. Reservoir Vent Valve.............. 1 25 5640 6171 Chart, Laminated Hyd. System (BNSF) ....... 1 26 5640 5251 Plaque, Full Flow Test (UCC Sensor).......... 1 27 5640 5131 Plaque, Battery Box “Jump Start” (BNSF) ... 1 28 5640 6138 Plaque, Worker Safety Protection (BNSF)... 1 29 5640 3978 Plaque, Engine Fill (BNSF) .......................... 1 30 5635 7101 Plaque, Nameplate/Serial Number .............. 1 31 Plaque, Emergency Stop ............................. 2
FIGURE 6-4. FRAME ACCESSORIES Optional Jackstands and Rail Sweeps
S/N 791000 and Above
FIGURE 6-4. FRAME ACCESSORIES Optional Jackstands and Rail Sweeps
S/N 791000 and Above
OCT/09 (ECO600123) 79C-6-4, Rev. B, Page 1
OCT/09 (ECO600123) 79C-6-4, Rev. B, Page 1
FIGURE 6-5. FRAME ACCESSORIES MISCELLANEOUS/OPTIONAL
S/N 791000 and Above
JULY/04 *Not Illustrated 79C-06-5, Page 1
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
1A 4083 100 VISE, 5-Inch................................................... 1 1B 4083 106 VISE, 6-Inch................................................... 1 2A 7580 092 EXTINGUISHER, Fire 20# (Standard)........... 1 2B 7580 097 EXTINGUISHER, Fire 20# (BNSF Spec)....... 1 2C 7580 098 EXTINGUISHER, Fire 20# (UPRR Spec) ...... 1 3A 2047 0027 BOX, Manual Storage (Standard) .................. 1 3B 2047 0026 BOX, Manual Storage (BNSF Spec).............. 1 4A 2047 0002 BOX, Tool (Small) .......................................... 1 5 5364 7796 PIN, Locking Hitch ......................................... 2 6 7581 010 KIT, First Aid (10 Person) .............................. 1
FIGURE 7. ENGINE PREFACE PART SHEET CROSS REFERENCE
FEB/2009 This list does NOT include Autolift Upgrades 79C-7, Page 1
Machine S/N Engine Mfr/Model Part Sheet 791000 Hatz 2L41C 7-HA-1 791001 Hatz 2M41Z 7-HA-2 791002 Hatz 2M41Z 7-HA-2 791003 Hatz 2M41Z 7-HA-2 791004 Hatz 2M41Z 7-HA-2 791005 Hatz 2M41Z 7-HA-2 791006 Hatz 2M41Z 7-HA-2 791007 Hatz 2L41C 7-HA-1 791008 Hatz 2L41C 7-HA-1 791009 Deutz F2L2011 7-DE-1 791010 Deutz F2L2011 7-DE-1 791011 Deutz F2L2011 7-DE-1 791012 Deutz F2L2011 7-DE-1 791013 Hatz 2L41C 7-HA-1 791014 Hatz 2M41Z 7-HA-3 791015 Hatz 2M41Z 7-HA-3 791016 Hatz 2M41Z 7-HA-2 791017 Hatz 2M41Z 7-HA-2 791018 Deutz F2L2011 7-DE-1 791019 Deutz F2L2011 7-DE-1 791020 Deutz F2L2011 7-DE-1 791021 Deutz F2L2011 7-DE-1 791022 Deutz F2L2011 7-DE-1 791023 Deutz F2L2011 7-DE-1 791024 Hatz 2L41C 7-HA-1 791025 Hatz 2L41C 7-HA-1 791026 Hatz 2L41C 7-HA-1 791027 Deutz F2L2011 7-DE-1 791028 Deutz F2L2011 7-DE-1 791029 Deutz F2L2011 7-DE-1 791030 Hatz 2M41Z 7-HA-3 791031 Deutz F2L2011 7-DE-1 791032 Hatz 2M41Z 7-HA-3 791033 Hatz 2M41Z 7-HA-3 791034 Hatz 2M41Z 7-HA-3 791035 Hatz 2M41Z 7-HA-3
Machine S/N Engine Mfr/Model Part Sheet
791036 Hatz 2M41Z 7-HA-3 791037 Hatz 2M41Z 7-HA-3 791038 Hatz 2M41Z 7-HA-3 791039 Deutz D2011L02i 7-DE-2 791040 Deutz D2011L02i 7-DE-2 791041 Deutz D2011L02i 7-DE-2 791042 Deutz D2011L02i 7-DE-2 791043 Deutz D2011L02i 7-DE-2 791044 Hatz 2L41C 7-HA-1 791045 Hatz 2M41Z 7-HA-2 791046 Deutz D2011L02i 7-DE-2 791047 Deutz D2011L02i 7-DE-2 791048 Deutz D2011L02i 7-DE-2 791049 Deutz D2011L02i 7-DE-2 791050 Deutz D2011L02i 7-DE-2 791051 Deutz D2011L02i 7-DE-2 791052 Deutz D2011L02i 7-DE-2 791053 Deutz D2011L02i 7-DE-2 791054 Deutz D2011L02i 7-DE-2 791055 Hatz 2M41Z 7-HA-2
FIGURE 7-HA-1 ENGINE Hatz 2L41CB w/SilentPak®
S/N 791000 and Above
Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only.
When calling for support on this Engine, make certain you Have the S/N of the engine available at time of service call.
Rated Horsepower: 23hp@2050rpm Operating RPM: 2140 rpm high idle 1150 rpm low idle
ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY
1 31750133 HATZ 2L41CB................................................. 1 2 50476101 Starter (12V) ............................................. 1 3 10479929 60 Amp Alternator..................................... 1 4 01734601 Throttle Control Solenoid .......................... 1 5 50268600 Water Temp Sender (VDO) ...................... 1 6 40021300 Oil Pressure Sender (VDO) ...................... 1 7 Drive Assembly (Hatz) .............................. 1 -- 01413901 Pump Mounting Plate .......................... 1 -- 01663600 Drive Flange ......................................... 1 --- 10210181 Drive Hub.............................................. 1 8 27296880 Engine Enclosure (Silent Pak) .................. 1 9 50273313 Vibration Mount (65 Duro) ............................... 4 10 3723057 M12 x 35 Bolt .................................................. 4 11 3056031 M12 Washer .................................................... 4 12 3069051 M12 Lockwasher ............................................. 4 13 2774787 Bolt, 3/8 x 1-1/4 Grade 8 ................................. 8 14 3060033 Hardened Flat Washer, 3/8 ............................. 8 15 3064470 Lockwasher, 3/8 .............................................. 8 16 3001021 Hex Nut, 3/8 .................................................... 8 CONSUMABLES/WEAR ITEMS (OEM in Parenthesis): 20 6090841 Primary Fuel Filter .................................... 1 21 3890201 Oil Filter (40065300) ................................. 1 22 50203100R Serpentine Belt (50203100)...................... 1 23 6090840 Inline Fuel Filter ........................................ 1 24 6040714 Air Filter Element (00952900)................... 1 25 6090555 Fuel/Water Separator ............................... 1
This is a Hatz Engine Part Number.
Torque this item
JUN/09 (96790238/96790313) This part sheet has multiple pages 79C-7-HA-1, Page 1 of 2
FIGURE 7-HA-1 ENGINE Hatz 2L41CB w/SilentPak®
S/N 791000 and Above
FIGURE 7-HA-1 ENGINE Hatz 2L41CB w/SilentPak®
S/N 791000 and Above
JUN/09 (96790238/96790313) This part sheet has multiple pages 79C-7-HA-1, Page 2 of 2
JUN/09 (96790238/96790313) This part sheet has multiple pages 79C-7-HA-1, Page 2 of 2
FIGURE 7-HA-2 ENGINE Hatz 2M41Z
BNSF S/N 791000 and Above
Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only.
When calling for support on this Engine, make certain you Have the S/N of the engine available at time of service call.
Rated Horsepower: 23hp@2050rpm Operating RPM: 2140 rpm high idle 1150 rpm low idle
ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY
1 31750231 HATZ 2M41Z................................................... 1 2 50476101 Starter (12V) ............................................. 1 3 10479929 60 Amp Alternator..................................... 1 4 01734601 Throttle Control Solenoid .......................... 1 5 50268600 Water Temp Sender (VDO) ...................... 1 6 279A Oil Pressure Sender (SW) ........................ 1 7 Drive Assembly (Hatz) .............................. 1 -- 01413901 Pump Mounting Plate .......................... 1 -- 01663600 Drive Flange ......................................... 1 --- 10210181 Drive Coupling Hub............................... 1 8 96790256 Engine Protection (AIDS).......................... 1 9 50273313 Vibration Mount (65 Duro) ............................... 4 1 3723057 M12 x 35 Bolt .................................................. 4 11 3056031 M12 Washer .................................................... 4 12 3069051 M12 Lockwasher ............................................. 4 13 2774787 Bolt, 3/8 x 1-1/4 Grade 8 ................................. 8 14 3060033 Hardened Flat Washer, 3/8 ............................. 8 15 3064470 Lockwasher, 3/8 .............................................. 8 16 3001021 Hex Nut, 3/8 .................................................... 8 CONSUMABLES/WEAR ITEMS (OEM in Parenthesis): 20 6090841 Primary Fuel Filter .................................... 1 21 3890201 Oil Filter (40065300) ................................. 1 22 50141501 Serpentine Belt (50141501)...................... 1 23 6090840 Inline Fuel Filter ........................................ 1 24 6040714 Air Filter Element (00952900)................... 1
This is a Hatz Engine Part Number.
JUN/09 (96790251) This part sheet has multiple pages 79C-7-HA-2, Page 1 of 3
FIGURE 7-HA-2 ENGINE Hatz 2M41Z
BNSF S/N 791000 and Above
JUN/09 (96790251) This part sheet has multiple pages 79C-7-HA-2, Page 2 of 3
FIGURE 7-HA-2 ENGINE Hatz 2M41Z
BNSF S/N 791000 and Above
JUN/09 (96790251) This part sheet has multiple pages 79C-7-HA-2, Page 3 of 3
FIGURE 7-HA-3 ENGINE Hatz 2M41ZC
S/N 791000 and Above
Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only.
When calling for support on this Engine, make certain you Have the S/N of the engine available at time of service call.
Rated Horsepower: 23hp@2050rpm Operating RPM: 2140 rpm high idle 1150 rpm low idle
ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY
1 31750251 HATZ 2M41ZC ................................................ 1 2 50476101 Starter (12V) ............................................. 1 3 10479929 60 Amp Alternator..................................... 1 4 01734601 Throttle Control Solenoid .......................... 1 5 50268600 Water Temp Sender (VDO) ...................... 1 6 40021300 Oil Pressure Sender (VDO) ...................... 1 7 Drive Assembly (Hatz) .............................. 1 -- 01413901 Pump Mounting Plate .......................... 1 -- 01663600 Drive Flange ......................................... 1 --- 10210181 Drive Coupling Hub............................... 1 9 50273313 Vibration Mount (65 Duro) ............................... 4 10 3723057 M12 x 35 Bolt .................................................. 4 11 3056031 M12 Washer .................................................... 4 12 3069051 M12 Lockwasher ............................................. 4 13 2774787 Bolt, 3/8 x 1-1/4 Grade 8 ................................. 8 14 3060033 Hardened Flat Washer, 3/8 ............................. 8 15 3064470 Lockwasher, 3/8 .............................................. 8 16 3001021 Hex Nut, 3/8 .................................................... 8 CONSUMABLES/WEAR ITEMS (OEM in Parenthesis): 20 6090841 Primary Fuel Filter .................................... 1 21 3890201 Oil Filter (40065300) ................................. 1 22 50141501 Serpentine Belt (50141501)...................... 1 23 6090840 Inline Fuel Filter ........................................ 1 24 6040714 Air Filter Element (00952900)................... 1
This is a Hatz Engine Part Number.
JUN/09 (96790296) This part sheet has multiple pages 79C-7-HA-3, Page 1 of 3
FIGURE 7-HA-3 ENGINE Hatz 2M41ZC
S/N 791000 and Above
JUN/09 (96790296) This part sheet has multiple pages 79C-7-HA-3, Page 2 of 3
FIGURE 7-HA-3 ENGINE Hatz 2M41ZC
S/N 791000 and Above
FIGURE 7-HA-3 ENGINE Hatz 2M41ZC
S/N 791000 and Above
JUN/09 (96790296) This part sheet has multiple pages 79C-7-HA-3, Page 3 of 3
JUN/09 (96790296) This part sheet has multiple pages 79C-7-HA-3, Page 3 of 3
FIGURE 7-DE-2A. ENGINE Deutz D2011L02i and Options
S/N 791039 and Above
OCT/09 This part sheet has multiple pages 79C-7-DE-2A, Page 1 of 5
FIGURE 7-DE-2A. ENGINE Deutz D2011L02i and Options
S/N 791039 and Above
OCT/09 This part sheet has multiple pages 79C-7-DE-2A, Page 2 of 5
FIGURE 7-DE-2A. ENGINE Deutz D2011L02i and Options
S/N 791039 and Above
OCT/09 This part sheet has multiple pages 79C-7-DE-2A, Page 3 of 5
FIGURE 7-DE-2A. ENGINE Deutz D2011L02i and Options
S/N 791039 and Above
OCT/09 This part sheet has multiple pages 79C-7-DE-2A, Page 4 of 5
FIGURE 7-DE-2A. ENGINE Deutz D2011L02i and Options
S/N 791039 and Above
OCT/09 This part sheet has multiple pages 79C-7-DE-2A, Page 5 of 5
FIGURE 8-1. HYDRAULIC TANK 38 Gallon
S/N 791000 and Above
JULY/04 *Not Illustrated 79C-08-1, Page 1
FIGURE 8-1. HYDRAULIC TANK 38 Gallon
S/N 791000 and Above
JULY/04 *Not Illustrated 79C-08-1, Page 2
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
1 7914 8590 TANK, Hydraulic ............................................ 1 2 2725 8750 . Cover, Tank ................................................. 1 3 3582 4895 . Gasket.......................................................... 1 4 2774 771 . Capscrew, HH 3/8-16 x 7/8.......................... 16 5 3065 910 . Lockwasher, 3/8........................................... 16 6 3879 255 STRAINER, Suction....................................... 1 7 3894 255 . Element........................................................ 1 8 3555 2965 . Gasket.......................................................... 1 9 2775 041 CAPSCREW, HH 7/16 x 1-1/4 ....................... 6 10 3064 473 LOCKWASHER, 7/16 .................................... 6 11 3060 476 WASHER, SAE 1/2 ........................................ 6 12 7030 869 GAUGE, Liquid Level..................................... 1 13 2774 871 CAPSCREW, HH 3/8 x 4-1/2 ......................... 2 14 2774 791 CAPSCREW, HH 3/8 x 1-1/4 ......................... 4 15 3064 470 LOCKWASHER, 3/8 ...................................... 6 16 3001 021 NUT, Hex 3/8 ................................................. 6 17 1540 577 ELBOW .......................................................... 1 18 1557 035 NIPPLE .......................................................... 2 19 1028 6412 DISCONNECT, Male ..................................... 1 20 2316 4114 CAP, Dust ...................................................... 1 21* 3804 0800 GUARD, Level Gage...................................... 1 22* 5640 5049 PLAQUE, Filtering Loop................................. 1
FIGURE 8-2A. HYDRAULIC TANK Standard 30.5 Gallon w/Options
S/N 791000 and Above
JAN/09 This part sheet has multiple pages 79C-8-2A, Page 1
FIGURE 8-2A. HYDRAULIC TANK Standard 30.5 Gallon w/Options
S/N 791000 and Above
JAN/09 This part sheet has multiple pages 79C-8-2A, Page 2
FIGURE 9. OIL COOLER S/N 791000 and Above
JAN/2008 *Not Illustrated 79C-09, Rev. B, Page 1
FIGURE 9. OIL COOLER S/N 791000 and Above
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
1 77540104 SUPPORT, Cooler ......................................... 1 2 77540103 SUPPORT, Cooler ......................................... 1 3 3060470 WASHER, SAE 3/8 ........................................ 2 4 2774846 CAPSCREW, HH 3/8 x 3-1/4 ......................... 4 5 2774791 CAPSCREW, HH 3/8 x 1-1/4 ......................... 8 6 2774781 CAPSCREW, HH 3/8 x 1 ............................... 4 7 3042020 LOCKNUT, 3/8............................................... 4 8* 20540300 BRACE, LH Cooler ........................................ 1 9* 20540301 BRACE, RH Cooler........................................ 1 10 26740197 COOLER ASSEMBLY ................................... 1 11 60570041 . CORE, Oil Cooler......................................... 1 12 50211527 . MOTOR, Fan (w/Finger Guard) .................. 1 13* 21000137 . BRACKET, Mounting ................................... 1 14 2774281 . CAPSCREW, HH 1/4 x 1 ............................. 4 15 3060025 . WASHER, Wrought 1/4................................ 2 16 3042013 . LOCKNUT, ¼............................................... 4 17* 78942650 SWITCH, Temperature .................................. 1 18 3060031 WASHER, Wrought 3/8.................................. 8 19 82636150 SPACER, Cooler Mounting............................ 4 20 2774851 CAPSCREW, HH 3/8 x 3-1/2 ........................ 4
JAN/2008 *Not Illustrated 79C-09, Rev. B, Page 2
FIGURE 10-1. FUEL TANK Standard 10.5 Gallon S/N 791000 and Above
JAN/09 79C-10-1, Rev. A, Page 1
FIGURE 10-2. FUEL TANK Optional 18 Gallon
S/N 791000 and Above
JAN/09 79C-10-2, Rev. A, Page 1
FIGURE 10-2A. FUEL TANK Optional 18 Gallon
S/N 791000 and Above
JUN/09 79C-10-2A, Page 1
FIGURE 13-1. RAIL LIFT S/N 791000 and Above
OCT/2005 *Not Illustrated 79C-13-1, Rev. A, Page 1
FIGURE 13-1. RAIL LIFT S/N 791000 and Above
OCT/2005 *Not Illustrated 79C-13-1, Rev. A, Page 2
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
1A 28552434 . CYLINDER, Lift (2.5” Bore)......................... 2 -- 96790084 . . Seal Kit ...................................................... 1 1B 28552671 . CYLINDER, Lift (3.0” Bore).......................... 2 -- 98790014 . . Seal Kit ...................................................... 1 2 2775321 . CAPSCREW, Hex Hd. 1/2-13 x 2................ 8 3 3001031 . NUT, Hex 1/2-13.......................................... 10 4 15138889 . BASE, Lift Cylinder ...................................... 2 5 2775351 . CAPSCREW, Hex Hd. 1/2-13 x 3-1/2.......... 2 6 3042025 . LOCKNUT, Hex 1/2-13 ................................ 2 -- 96790152 RAIL LIFT LIMIT SWITCH ASSEMBLY ........ NP 7 21446104 . PLATE, Limit Switch Mounting .................... 2 8 2774531 . CAPSCREW, Hex Hd. 5/16-18 x 1.............. 12 9 3064467 . LOCKWASHER, 5/16 .................................. 12 10 3001016 . NUT, Hex 5/16-18........................................ 8 11 82646000 . TUBE, Actuator............................................ 2 12 3303070 . PIN, Clevis ................................................... 2 13 82641000 . TUBE, Adjusting .......................................... 2 16 13220621 . GUIDE, Top ................................................. 2 17 13220716 . GUIDE, Bottom............................................ 2 18 3060467 . WASHER, SAE 5/16.................................... 8 19 2774801 . CAPSCREW, 3/8 x 1-1/2 ............................. 8 20 2774291 . CAPSCREW, 1/4 x 1-1/4 ............................. 4 21 3064464 . LOCKWASHER, 1/4 .................................... 4 22 3001011 . NUT, Hex 1/4-20.......................................... 4 24 54248299 . PIN, Cylinder Lock (w/roll pin) ..................... 2 25 5127236 . SWITCH, Limit ........................................... 4
Item 1A has been discontinued. Please order item 1B in its place. Seal kit for 1A is still available for purchase.
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
26 47651455 . LEVER, Limit Switch ................................... 4 27 2837658 . SCREW, Machine #10 x 2........................... 12 28 3064458 . LOCKWASHER, #10................................... 12 30 3064476 . LOCKWASHER, 1/2.................................... 8 31 3064470 . LOCKWASHER, 3/8.................................... 834 13080400 . COVER, Bottom Guide................................ 2 35 67267000 . SCREW, Adjusting ...................................... 2 36 13340700 . INSERT, Actuator Tube............................... 2 37 3042019 . LOCKNUT, 3/8-16 ....................................... 2 38 3007021 . NUT, Slotted Hex 3/8-16 ............................. 2 39 3060470 . WASHER, Wrought 3/8 ............................... 8 40 3070159 . PIN, Cotter................................................... 2 41 3074220 . COTTER, Hairpin ........................................ 2 42 3060464 . WASHER, SAE ¼ ....................................... 2
Item 26 is mounted 180 degrees from that shown.
FIGURE 13-2-1. RAIL CLAMPS Insulated
S/N 791000 and Above
OCT/2005 *Not Illustrated 79C-13-2-1, Rev. A, Page 1
FIGURE 13-2-1. RAIL CLAMPS Insulated
S/N 791000 and Above
OCT/2005 *Not Illustrated 79C-13-2-1, Rev. A, Page 2
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
1A 2855 2411 . CYLINDER, Clamp ......................................... 2 -- 9679 0083 . . KIT, Cylinder Seal ......................................... 1 1B 2855 2501 . CYLINDER, Clamp ......................................... 2 -- 68010024 . . KIT, Cylinder Seal ......................................... 1 2 1698 991 . CARTRIDGE, Clamp Lock Valve.................... 1 4 2775 331 . CAPSCREW, Hex Head 1/2-13 x 2-1/2 .......... 8 5 3060 476 . WASHER, 1/2 ................................................. 8 6 3042 025 . LOCKNUT, Hex 1/2-13 ................................... 8 7 4772 4350 . LINK, Pivot ...................................................... 4 8 5425 1850 . PIN, Pivot ........................................................ 2 9 3070 165 . PIN, Cotter 3/32 x 1-1/4 .................................. 8 10 3074 213 . COTTER, Hair Pin .......................................... 4 11 4771 3010 . LINK, Clamp Lock ........................................... 2 12 4773 6105 . ARM, Clamp Roller ......................................... 4 13 3060 512 . WASHER, Slide .............................................. 4 14 5425 3301 . PIN, Clamp Arm .............................................. 2 15 3070 855 . COTTER, Hair Pin ½ x 2................................. 4 16 2209 4927 . BUSHING, Clamp Slide ................................. 4 17 6621 8130 . ROLLER, Clamp (Insulated) ........................... 2 18 2203 7690 . . BUSHING (Nylon) ......................................... 1 19 1955 1190 . BOLT, Pin ....................................................... 2 20 8605 9605 . WASHER (Nylon)............................................ 2 21 6418 1752 . WASHER, Thrust (Nylon) ............................... 2 22A 3801 052 . FITTING, Grease 1/8-27 NPT (Straight) ......... 4 22B 3801 110 . FITTING, Grease 1/8-27 NPT (90°) ................ 4 23 2774 351 . CAPSCREW, Hex Head 1/4-20 x 3-1/2 .......... 4 24 3042 013 . LOCKNUT, Hex 1/4-20 ................................... 4 25 5425 2138 . PIN, Link ......................................................... 4 26 3070 317 . PIN, Cotter 1/8 x 1-1/4 .................................... 8 27 5426 3600 . PIN, Clamp Lock ............................................. 2
Item 1A is no longer available. Order Item 1B in its place. Seal Kit for Item 1A is still available for repair orders.
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
28 3074 220 . COTTER, Hair Pin .......................................... 4 29 5425 0700 . PIN, Lock Link................................................. 4 30 2775 311 . CAPSCREW, Hex Head 1/2-13 x 1-3/4.......... 32 31 3060 476 . WASHER, SAE ½........................................... 64 33 3064 476 . LOCKWASHER, 1/2"...................................... 32 34 3001 031 . NUT, Hex 1/2-13............................................. 32 36 3801 090 . FITTING, Grease............................................ 2 37* 1435 3010 . HANDLE, Clamp Arm (Welded to Item #12) .. 2 38 5614 2891 . PLATE, Rail Clamp......................................... 4 39 5614 2893 . . PLATE, Upper Rail Clamp............................ 1 40 5614 2894 . . PLATE, Lower Rail Clamp............................ 1
FIGURE 13-2-2. RAIL CLAMPS Non-Insulated
S/N 791000 and Above
OCT/2005 *Not Illustrated 79C-13-2-2, Rev. A, Page 1
FIGURE 13-2-2. RAIL CLAMPS Non-Insulated
S/N 791000 and Above
OCT/2005 *Not Illustrated 79C-13-2-2, Rev. A, Page 2
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
1A 2855 2411 . CYLINDER, Clamp ......................................... 2 -- 9679 0083 . . KIT, Cylinder Seal ......................................... 1 1B 2855 2501 . CYLINDER, Clamp ......................................... 2 -- 68010024 . . KIT, Cylinder Seal ......................................... 1 2 1698 991 . CARTRIDGE, Clamp Lock Valve.................... 1 4 2775 331 . CAPSCREW, Hex Head 1/2-13 x 2-1/2 .......... 8 5 3060 476 . WASHER, 1/2 ................................................. 8 6 3042 025 . LOCKNUT, Hex 1/2-13 ................................... 8 7 4772 4350 . LINK, Pivot ...................................................... 4 8 5425 1850 . PIN, Pivot ........................................................ 2 9 3070 165 . PIN, Cotter 3/32 x 1-1/4 .................................. 8 10 3074 213 . COTTER, Hair Pin .......................................... 4 11 4771 3010 . LINK, Clamp Lock ........................................... 2 12 4773 6105 . ARM, Clamp Roller ......................................... 4 13 3060 512 . WASHER, Slide .............................................. 4 14 5425 3301 . PIN, Clamp Arm .............................................. 2 15 3070 855 . COTTER, Hair Pin ½ x 2................................. 4 16 2209 4927 . BUSHING, Clamp Slide ................................. 4 17 6621 8129 . ROLLER, Clamp (Non-Insulated) .................. 2 18 2203 7689 . . BUSHING (Bronze) ...................................... 1 19 1955 1190 . BOLT, Pin ....................................................... 2 20 8605 9606 . WASHER (Bronze) ......................................... 2 21 6418 1753 . WASHER, Thrust (Bronze) ............................ 2 22A 3801 052 . FITTING, Grease 1/8-27 NPT (Straight) ......... 4 22B 3801 110 . FITTING, Grease 1/8-27 NPT (90°) ................ 4 23 2774 351 . CAPSCREW, Hex Head 1/4-20 x 3-1/2 .......... 4 24 3042 013 . LOCKNUT, Hex 1/4-20 ................................... 4 25 5425 2138 . PIN, Link ......................................................... 4 26 3070 317 . PIN, Cotter 1/8 x 1-1/4 .................................... 8
Item 1A is no longer available. Order Item 1B in its place. Seal Kit for Item 1A is still available for repair orders.
ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE
27 5426 3600 . PIN, Clamp Lock............................................. 2 28 3074 220 . COTTER, Hair Pin .......................................... 4 29 5425 0700 . PIN, Lock Link................................................. 4 30 2775 311 . CAPSCREW, Hex Head 1/2-13 x 1-3/4.......... 32 31 3060 476 . WASHER, SAE ½........................................... 64 33 3064 476 . LOCKWASHER, 1/2"...................................... 32 34 3001 031 . NUT, Hex 1/2-13............................................. 32 36 3801 090 . FITTING, Grease............................................ 2 37* 1435 3010 . HANDLE, Clamp Arm (Welded to Item #12) .. 2 38 5614 2891 . PLATE, Rail Clamp......................................... 4 39 5614 2893 . . PLATE, Upper Rail Clamp............................ 1 40 5614 2894 . . PLATE, Lower Rail Clamp............................ 1