figure 7.1 elements of the final control operation. curtis johnson process control instrumentation...

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FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education, Inc. Upper Saddle River, New Jersey 07458 All rights reserved.

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Page 1: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.1 Elements of the final control operation.

Curtis JohnsonProcess Control Instrumentation Technology, 8e]

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Page 2: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.2 A process-control system showing the final control operations.

Curtis JohnsonProcess Control Instrumentation Technology, 8e]

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Page 3: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.3 An op amp circuit for Example 7.1.

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Page 4: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.4 A pneumatic amplifier or booster converts the signal pressure to a higher pressure or the same pressure but with greater gas volume.

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Page 5: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.5 Principles of the nozzle/flapper system.

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Page 6: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.6 Using a nozzle/flapper for a current-to-pressure converter.

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Page 7: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.7 The silicon-controlled-rectifier (SCR) symbol and characteristic curve.

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Page 8: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.8 An SCR for variation of load voltage using the half-wave circuit. Only the positive half-source cycle delivers power to the load.

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Page 9: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.9 A full-wave SCR circuit. The effective rms dc voltage applied to the load is greater than that of the half-wave because the entire cycle is used.

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Page 10: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.10 An optical coupler can be used to control triggering of the SCR from an external circuit.

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Page 11: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.11 Circuit for Example 7.3.

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Page 12: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.12 Voltages versus time for Example 7.3.

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Page 13: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.13 Two common symbols for the Gate Turn-off (GTO).

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Page 14: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.14 GTO circuit for Example 7.4.

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Page 15: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.15 A TRIAC can be triggered to conduct in either direction so a true ac voltage can be applied to a load.

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Page 16: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.16 The DIAC has a bipolar breakover voltage, ±VL. After the voltage reaches ±VL, the DIAC conducts like a diode.

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Page 17: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.17 The TRIAC can be triggered from the ac line using a DIAC.

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Page 18: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.18 This modification of the triggering circuit eases calculation of a solution for Example 7.4.

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Page 19: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.19 These are the voltage waveforms for Example 7.4.

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Page 20: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.20 Bipolar Junction Transistor (BJT) symbol and characteristic curves.

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Page 21: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.21 Operating the BJT in the linear mode.

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Page 22: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.22 Operating the BJT in the switched mode.

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Page 23: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.23 Power MOSFET symbol and characteristic curves.

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Page 24: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.24 IGBT symbol and characteristic curves.

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Page 25: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.25 A solenoid converts an electrical signal to a physical displacement.

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Page 26: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.26 A solenoid used to change gears.

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Page 27: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.27 Permanent magnet dc motor.

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Page 28: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.28 Three dc motor configurations.

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Page 29: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.29 A three-phase rectifier for high power dc motors implemented with SCRs.

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Page 30: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.30 Simple ac motor with a permanent magnet rotor.

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Page 31: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.31 The induction motor depends on a rotor field from current induced by ac field coils, as shown in FIGURE 7.30.

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Page 32: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.32 ac motor control with a variable amplitude, variable frequency circuit using power electronics.

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Page 33: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.33 An elementary stepping motor.

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Page 34: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.34 The four positions of the elementary stepper rotor.

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Page 35: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.35 Stepper with 8 rotor teeth and 12 stator poles. Note that the rotor teeth line up with the A poles. With the next step, the rotor teeth will line up with the B poles.

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Page 36: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.36 A direct pneumatic actuator for converting pressure signals into mechanical shaft motion.

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Page 37: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.37 A reverse-acting pneumatic actuator.

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Page 38: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.38 A hydraulic actuator converts a small force, F1 , into an amplified force, FW .

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Page 39: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.39 A hydraulic servo system. The process-control system provides input of the setpoint to the hydraulic servo.

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Page 40: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.40 An example of a mechanical control element in the form of a hopper valve and conveyor.

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Page 41: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.41 A continuous-operation paper-thickness-controlling system using mechanical final control elements.

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Page 42: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.42 Basic control system for motor speed using a tachometer to sense the motor speed.

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Page 43: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.43 A control system varies the rotation rate of a reaction kiln based upon temperature.

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Page 44: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.44 Control of heat into a reaction vessel through an electrical power amplifier.

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Page 45: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.45 A basic control-valve cross-section. The direction of flow is important for proper valve action.

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Page 46: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.46 A pneumatic actuator connected to a control valve. The actuator is driven by a current through an I/P converter.

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Page 47: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.47 Three types of control valves open differently as a function of valve stem position.

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Page 48: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.48 Feed control to a distillation column based on temperature.

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Page 49: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.49 Figure for Problem 7.4.

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Page 50: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.50 Figure for Problem 7.7.

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Page 51: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.51 Figure for Problem 7.20.

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Page 52: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.52 Figure for Problems S7.2 and S7.3.

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Page 53: FIGURE 7.1 Elements of the final control operation. Curtis Johnson Process Control Instrumentation Technology, 8e] Copyright ©2006 by Pearson Education,

FIGURE 7.53 Figure for Problem S7.3.

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