final cover design - autometers alliance ltd, an iso 9001 … · · 2008-09-26uninterruptible...

ISO 9001C O M P A N Y

AN

Company Profile

Autometers Alliance Ltd

nt Le c tAut s iad

o e ll em r A

n Company Incorporated

n Setup Plant in Ballabhgarh

(Haryana) for manufacture of

Automotive instruments

1988

n Setup R&D centre at Noida

1993

1992

n Obtained ISO 9001

certification

1996

1

n Major diversification of

business activity for

manufacture of traction

equipment for Indian

Railways

n New production facility at

Noida established

n Local production of Railway

Tachographs started in

technical collaboration with

Hasler Ltd, Switzerland

n R&D centre recognised by

Government of India

n Local production of Wheel

Flange Lubricating Systems

for Indian Railways started in


Secheron SA, Switzerland

n Local production of

Protection Relays for Indian

Railways started in technical

collaboration with Secheron

SA, Switzerland

n Local production of Online

Uninterruptible Power Supply

Systems upto 40 kVA started in


Powertronics S.p.A, Italy

1998

n Local production of Vacuum

Circuit Breakers for Electric

Locomotives and EMUs started

in technical collaboration with

Secheron SA, Switzerland

n Relocated to a larger and

modern manufacturing facility

in Sector 57, Noida

Overthe years...

Overthe years...

1959 1989 1994

2006

2002

20011999

2000

n Local production of 300 kVA

GTO based Auxiliary

Converter for Electric

Locomotives (AC propulsion)

started in technical

collaboration with

Chittaranjan Locomotive

Works, Indian Railways

n Local production of IGBT

based Underslung Converter

(DC to AC) for Passenger

Coaches started in technical

collaboration with Hyundai

Heavy Industries Co. Ltd,

South Korea


based Static Converter for

Electric Locomotives (DC

propulsion) started in


Hyundai Heavy Industries

Co. Ltd, South Korea


based Onboard Converter

(DC to AC) for Passenger

Coaches started in technical

collaboration with Hyundai

Heavy Industries Co. Ltd,

South Korea

n Signed an exclusive technical

license agreement with Whiteley

Electronics Ltd, UK, for local

production of Passenger

Information Systems for Indian

Railways & Metro Rails

n Local production of IGBT based

Underslung Converter (AC to

AC) for Passenger Coaches

started in technical collaboration

with Hyundai Heavy Industries

Co. Ltd, South Korea

2

n Local production of Electrical

Circular Connectors for traction

application started in technical

collaboration with Gimota AG,

Switzerland

n Signed technical collaboration

agreement with Ganz Transelectro

Traction Electrics Ltd. Hungry for

production of Onload tap changer

for Electric Locomotives


agreement with Powertronix

S.p.A. Italy for manufacturing

UPS systems upto 2400 kVA.


agreement with Alfa Union, a.s.

Czech Republic for development

of specialised switchgear items

for traction application.


agreement with Korea Digital

Technical Eng. Co. Ltd

(KORDITEC), for

development and local

production of Fire Detection and

Prevention System.

Korea

n Signed technical licence

agreement with Pixy AG,

Switzerland for development and

local production of Diagnostic

terminal.

n Signed technical licence

agreement with Zhuzhou CSR

Times Electric Co., Ltd, P.R.C. for

development and local

production of Microprocessor

based Control System for

Diesel-Electric Locomotives.

~ 350 dedicated, skilled personnel

consisting of :

TECHNICAL PERSONNEL ~ 80%

Diploma Engineers

Technicians (I.T.I.)

ADMN. / COMM. PERSONNEL ~ 20%

Graduate / Diploma Holders(Non-Engineering)

Miscellaneous

Continuous product and process related internal and external training programmes, for improvement in

quality and skill of human resource at all levels, is an integral part of our corporate philosophy

HUMAN RESOURCE

Design, Manufacture, Market and Service :

n Power Conditioning Equipment

n HT / LT Switchgears and Electrical Panels

n Measuring, Recording and Control Devices

n Passenger Information System

MISSION

3

To design and manufacture world class Electronic

and Electrical equipments to highest quality and

reliability standards for traction and other

applications

VISION

Qualified Engineers (Doctorate / Post Graduate / Graduate)

We are committed to create an environment

which encourages continual improvement in

technology, processes and other functional areas

through learning and change mechanism

encompassing our customers, collaborators,

suppliers and employees to deliver to our

customer a product with reliable operational

performance.

QUALITY POLICY

Key Theme : Learning-Change-Reliable

OverviewOverview

TECHNOLOGY PROVIDER PRODUCTS

Hyundai Heavy Industries Co. Ltd., South Korea n IGBT based Static Converter for Electric Locomotives (DC

Propulsion)

n IGBT based Static Converter for Passenger Coaches:

Underslung mounted 110 V DC to 415 V, 3, 50Hz (DC to AC)

Onboard mounted 110 V DC to 415 V, 3, 50Hz (DC to AC)

Underslung mounted 1000 V 1 to 415 V, 3, 50Hz (AC to AC)

Chittaranjan Locomotive Works, Indian Railways, India n 300 kVA GTO based Auxiliary Converter for Electric

Locomotives (AC propulsion)

Whiteley Electronics Ltd., United Kingdom n Passenger Information System for Rail and Metro applications

Ganz Transelektro Traction Electrics Ltd, Hungary n Onload Tap changer for Electric Locomotives

Alfa Union, a.s. Czech Republic n Specialised Switchgear items for traction application

Pixy AG, Switzerland n Diagnostic Terminal for onboard application

Korea Digital Technical Eng. Co. Ltd, n Fire Detection and Prevention System

Zhuzhou CSR Times Electric Co., Ltd, P.R.C. n Microprocessor based Control System for Diesel-Electric Locomotives

Powertronix S.p.A, Italy n True Online IGBT based, Green Power Uninterruptible Power Supply

Systems (from 10 kVA to 2400 kVA)

Korea

Strategic AlliancesStrategic Alliances

Power Brake SwitchMotor Reverser Electro-pneumatic Contractors

Fuel Pump Contractors

Ground Relay

Electrical Panels

Auxiliary Converter Indian Railways GTO / IGBT based

Indian Railways IGBT based



Underslung Converter (DC to AC)

Underslung Converter (AC to AC)

6.5kW Battery Charger

Electro-mechanical,Vacuum Circuit Breaker

Indian Railways & Export Electro-mechanical,(current/voltage operated)

Electro-mechanicalIndian Railways & BHEL

Protection Relays

General Purpose Relay

180kVA Static Converter Indian Railways IGBT based

Indian Railways & Vehicle Builders Electro-mechanical

Indian Railways, Vehicle Builders & Export

Tap Changer

3

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Indian Railways Electro-mechanical5

Wheel Slip Relaly

6

6

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Power Electronic Equipment for Electric Locomotives (DC propulsion)

Power Electronic Equipment for Passenger Coaches

300kVA GTO based Auxilliary Converter for Electric Locomotives (AC propulsion)

25kVA IGBT based Underslung Converter (DC to AC)for self generating Passenger Coaches

25kVA IGBT based Underslung Converter (AC to AC) Passenger Coachesfor head on generation

6

Power Electronic Equipment for Electric Locomotives (AC propulsion)

1

2

6.5 kW Battery Charger

180kVA IGBT Based Static Converter for Electric Locomotives (DC Propulsion)

3

HT / LT Switchgear and Panels

25 kV, 1000 A, Single bottle AC Vacuum Circuit Breaker

for Electric Locomotives & EMUs

Electrical Switchgear Panels for Indian Railway & Vehicle Builders

7

Protection Relaysfor Electric Locomotives

General Purpose Relayfor Diesel Locomotives

4

6

7

Power Brake Switchfor Diesel Locomotives

Ground Relayfor Diesel Locomotives

Reverser Switchfor Diesel Locomotives

EP Contactorfor Diesel Locomotives

Fuel Pump Contactorfor Diesel Locomotives

Onload Tap Changer

5

Public Address & Passenger Information System

8

Data Acquisition and Recording System

Opto ElectronicPulse Generator

Microprocessor basedTachograph System

type Telpro

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Vigilance Control Device

Central Electronic Control UnitPower Amplifier Speakers

Passenger Information Board

Destination Indicator in front Train Number Indicator

Driver Interface Unit with Mic Passenger Interface Unit &Emergency Alarm Button

GPS based Passenger Information Display System

9

Online UPS (10 - 20 kVA)Model : PGS 31

(3 - 1)

Online UPS (10 - 50 kVA)Model : PTX 3

(3 - 3) - U pgradable model

Online UPS Model : SUPERNOVA Series

8 x (160kVA - 300 kVA)

3 - 3 Online UPS Model : Series8 x (60kVA - 0 kVA)

3 - 3 ATLAS

12

True Online Un-interruptible Power Supply (10 kVA to 300 kVA)

Bayonet type circular & Data Connector for Traction Application

Specialized Connectors for Traction application

11

Surveillance System

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Tachograph Systems Indian Railways & Export Microprocessor based Electronic

& Electro-mechanical

Opto-electronicIndian Railways

Indian Railways

Metro Trains,

Indian Railways, VehicleBuilders & Export

Microprocessor based displays

Precision Electro-mechanicalIndian Railways

Pulse Generator

Vigilance Control Device

Passenger Information Systems

Connectors 11

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Microprocessor based Electronic

& Electro-mechanical

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Indian Railways Microprocessor based displaysGPS based passenger information and display system

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ManufacturingFacility


Full manufacturing facility for assembly and testing of

PCBs both with surface mount and through-hole

technologies

PCB manufacturing area is fully climatic controlled,

with anti-static ESD protection flooring and separate

clean room of Class 100

Surface mount PCB manufacturing facility, equipped

with machines like semi-automatic Screen Printer,

Automatic "Pick & Place" machine, semiautomatic

Pick & Place machine, temperature controlled reflow

oven, Ultra sonic PCB Cleaner, In-circuit Tester with

test jigs and fixtures

Through-hole PCB manufacturing facility equipped

with light guided Pick & Place machines, wave

soldering machine, parameters and functional test setup

with all the test jigs and fixtures

Electronic components and cards, stored in ESD

protected Kardex shuttle systems

Development of firmware and application softwares for

different products

Full facility for routine testing of all products, including

endurance test panels for simulated tests

Full manufacturing facility for assembly and testing of

Power Electronics equipments, upto 300 kVA

Full manufacturing facility for making and testing of

cable harnessing, both for power and control

Full manufacturing and testing facility for assembly and

testing of HT/LT Switchgears products, and electrical

panels

Full facility for manufacturing electro-magnetic coils

on CNC Coil winding machine having accuracy within

turn

ELECTRONICS ELECTRICAL

INFRASTRUCTURE

n Production area of ~7000 sq. mtrs. with modern layout

at par with international standards

n Expansion scope of additional ~8000 sq. mtrs. in future

n Production floors separated in accordance to product

categories, for easy operation of machines, tooling and

test equipments, and movement of men and material

n All production sections are fully equipped with their

respective modern machines, tools and trained

operators

n Material planning is done on Baan ERP (Enterprize

resource planning) software

n Plant equipped with material handling facilities,

including goods elevator and overhead cranes for the

safe movement of heavy materials

n Total installed power capacity of 300 kVA from State

Electricity Board and captive generating capacity of

1120 kVA

n Compressed clean and dry air available in all

production sections

MECHANICAL

n Full fledged CNC machine shop with modern machines

including CNC machining centers, CNC lathe machines,

gear hobbing machines, jig boring machine, multi-

spindle drilling machine, cylindrical grinding machine,

vibro-benz vibratory de-burring machine, ultrasonic

cleaning machine etc. for production of mechanical

components in high repeatability

n Machines are fitted with DROs (digital read outs) to

achieve machining accuracies in microns

n Tool room capability

n Tool design and manufacturing capability

n Heat treatment plant

12



IN COLLABORATION

n Electro-mechanical Tachograph system type RT

n Wheel Flange Lubricating system

n 300 kVA GTO based Auxiliary Converter for Electric Locomotives (AC Propulsion)

n IGBT based Static Converter for Electric Locomotives (DC Propulsion)

n IGBT based Underslung Converter (DC to AC) for self generating Passenger Coaches

n IGBT based Underslung Converter (AC to AC) for head on generation Passenger Coaches

n IGBT based Onboard Converter (DC to AC) for self generating Passenger Coaches

n 25 kV, 1000 A Vacuum Circuit Breaker

n Protection Relays (current/voltage operated)

n True Online IGBT based, Green Power uninterruptible power supply systems (from 1 kVA to 40 kVA)

n Passenger Information System

n Opto-Electronic Pulse Generator

n Onload Tap Changer

n Atlas Series UPS (10kVA to 120kVA)

n Supernova Series UPS (160kVA to 300kVA)

OWN DEVELOPMENT

n Microprocessor based Tachograph system type UGT

n Microprocessor based Tachograph system type SP-90

n Microprocessor based Energy cum Speed Monitoring system

(Telpro) for Electric Locomotives

n Microprocessor based Energy cum Speed Monitoring system

for AC and DC EMUs

n Electronic Signal Converter

n General Purpose Relays, Wheel Slip Relay

n True Online IGBT based Uninterruptible Power Supply

systems (from 1 kVA to 20 kVA)

n Electrical Switchgear Control Panels

n Various types of Onboard Power Supplies and Chargers,

including SMPS type

n Electro pneumatic contactor, Fuel pump contactor, Power

brake switch, Motor reverser, Ground relay

n Vigilance Control Device

n GPS based passenger information and display system

n Destination Displays for Automotive Application

n CCTV Surveillance System

n Research and Development centre, recognised by

Government of India, Ministry of Science and Technology,

Department of Science and Industrial Research (DSIR)

n Competence in absorption of foreign technology for

localization of products, involving critical electronics,

electrical and mechanical designs

n Competence in modifying foreign products to suit Indian

environment and ambient conditions

n Competence in developing in-house, microprocessor based

products for control/instrumentation, traction electronics,

industrial and power electronics to serve traction and

industrial applications

n Competence in PCB designing both for surface mount

technology and through-hole, upto 16 layers with double

sided component mounting

n Fully computerised mechanical designing through

CAD/CAM softwares

n Capability in programming of EPROMS, ICs, EPLDs,

DSPs, Microcontroller, Microprocessors and various

kinds of memory devices

n Competence in development of embedded softwares on

different platforms using software tools such as

ALTERA, PARADIGM, VC++, various compilers,

simulators and programmers

n Electronic lab for developing prototypes

n Conversant with International Standards such as IEC,

DIN, MIL, etc. Competency in developing products to

International Standards, with protection class upto IP68

n Qualified Engineers (Doctorates, Post Graduates &

Graduates), experienced in development of new

technologies, technology absorption, adaptation and

system engineering

PRODUCTS DEVELOPED

13

EngineeringCapabilityEngineeringCapability

n ISO 9001 certified since 1994

n Calibration facility with all the reference equipments

calibrated from National accredited test labs, with

traceability to National and International Standards

n Fully computerised decision support and control system

for all incoming material using in-house developed

software.

n Continuous vendor evaluation and assessment using an

in-house developed software for decision support

n Product Quality Control is performed on all the 100%

products according to International quality standards

set by collaborators and customer specifications

n Quality audits and pre-despatch inspection performed

on all consignments before final despatches

n In-process testing is operator controlled during

manufacturing stages

n Facilities for testing Electronic, Electrical and Mechanical

components

n Inspection facilities like coating thickness gauge and salt

spray chamber for testing of surface treatment

n Surface roughness tester

14

n Prototype testing facilities for product testing, including

high voltage test, di-electric test, environmental test,

heat test, dust test, load test and water protection level

test

n Computerised 3-dimensional co-ordinate measuring

machine to check complex mechanical profiles and 2D

height master

n Computerised profile projector with magnifying

capability upto 100 times for fine measurements of

mechanical components

n All measuring instruments and devices can be directly

interfaced with computer through multiplexers, to

eliminate human errors in recording of measurements

n Various I.C. testers and manufacturing defect analyser

n Spring constant checking machine for Tension /

compression / Torsion springs

n Hardness tester, electrical conductivity tester

n Regular sessions on quality, conducted through internal

and external training programmes to the employees at

all levels, for skill and quality improvements

Quality Assurance

Quality Assurance

Corporate Office:

C-63, Sector-57,

Noida - 201 307 (U.P.) India.

Tel.: +91 (0) 120-2479200,

2583545, 2583546

Fax: +91 (0) 120-2583542

E-mail: [email protected]

Branches

Delhi

Mumbai

Kolkata

Tel.: +91 (0) 11-26343774,

Fax: +91 (0) 11-26341315


Tel.: +91 (0) 22-28446641,

Telefax: +91 (0) 22-28809670


Tel.: +91 (0) 33-22310192,

Fax: +91 (0) 33-22310192


You can visit our website for more information:

www.autometers.com

Chennai

Chandigarh

Tel.: +91 (0) 44-28522457

Telefax: +91 (0) 44-28525910


Tel.: +91 (0) 172-2737369

Telefax: +91 (0) 172-2731672


Autometers Alliance Ltd

Subject to modifications. March, 2008

final cover design - autometers alliance ltd, an iso 9001 … · · 2008-09-26uninterruptible...

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