END OF TERM PRESENTATION

Van Masterson-Summer & Fall 2014

OVERVIEW• About Me

• Projects• TABBI 1 Roller Top Card

• TABBI Rewinder Thread Rope

• BK2 Quench Air Actuator Box

• BK4 Full Potential Spinning

• Other Projects

• Next Assignment

• Acknowledgements

• Questions

ABOUT ME Hometown: Evansville, Indiana

School: Junior at Purdue University

Major: Electrical Engineering Technology

1st and 2nd terms at Berkeley Mentor: James Deloach

TABBI 1 Roller Top CardPurpose

• to improve the basis weight uniformity of the light weight surge materials produced on TABBI

Tasks• Update TABBI 1 cable schedule

• Create new drawings and update existing drawings in DRCS and AutoCAD

• Verify accuracy of AutoCAD drawings

Actuator Panel

TABBI Rewinder Thread Rope Purpose

• improve operator safety and ergonomics on the TABBI spoolers while performing the task of threading up.

Tasks

• Wrote ladder logic in RSLogix 5000 to control five motors using Powerflex 525 drives

• Created several RSView 32 screens that allow the operators to manually enable and disable the system

• Created a cable schedule for installation

• Created new drawings for the 525 drives and edited existing I/O drawings in AutoCAD

• Currently waiting on down time so that IMOCO can install pulleys and air control equipment.

BK2 Quench Air Box Actuators Purpose

• ensure BK2 quench box movement does not require operator intervention to position and ensure geometry is repeatable by installing a robust quench air box actuator.

Tasks• Created new drawings in DRCS and

edited existing drawings in AutoCAD.

BWE Panel, Slot 14

BK2,POWER INTERFACE, CONTROL I/O, ETHERNET

BK4 FULL POTENTIAL SPINNING

Purpose• support the Adult Care Cost Transformation

Initiative by providing Outercover at a competitive price while improving quality performance versus the current internally supplied material

Tasks• Edited tag names in RSLogix 5000 ladder logic for

the moving and fixed fans on BK4.

• Attended a vendor checkout in Lawrenceville, GA, to verify the functionality of the die heating and pipe heating panels for banks 1 & 2 of BK4 as well as the die cleaning panel

• Edited existing drawings and created new drawings in DRCS

Other Projects• Mill Lighting – created an excel spreadsheet of lighting throughout

the mill

• TABBI Reclaim – Created a motor list for the fans and rolls for the TABBI reclaim card machine

• TABBI 2 Process Mapping – Documented the doffing process of TABBI 2 to determine if there were any inefficient steps in the process. This information might be used for a future project to improve the efficiency of the doffing process for TABBI 1 & 2

41609 41640 41671 41699 41730 41760 41791 41821 41852 41883 41913 419440.00

50,000.00

100,000.00

150,000.00

200,000.00

250,000.00

300,000.00

350,000.00

400,000.00

450,000.00

500,000.00

Berkeley Energy Costs 2014

Renewable Energy RiderExtra FacilitiesEconomy DemandOn-Peak Billing Demand

Months

Total Cost

Note: total cost of energy from Dec. 2013 to Nov. 2014 was $4,235,626.11

Off-Peak Energy

On-Peak Billing Demand

$1,213,755.7429%

On-Peak Energy$971,918.06

23%

Off-Peak Energy$2,016,967.36

47%

Extra Facilities$31,012.08

1%

Cost Breakdown Note: Not all categories are shown because they were so small they showed up as 0% on the chart.

Note: total cost of energy from Dec. 2013 to Nov. 2014 was $4,235,626.11

Dec-13 Jan-14 Feb-14 Mar-14 Apr-14 May-14 Jun-14 Jul-14 Aug-14 Sep-14 Oct-14 Nov-14$200,000.00

$250,000.00

$300,000.00

$350,000.00

$400,000.00

$450,000.00

$500,000.00

$302,491.75

$305,302.34

$321,742.67

$315,442.15$303,709.72

$321,512.95

$433,815.01

$435,117.66

$448,052.54

$434,501.35

$317,067.23

$325,901.62

Berkeley Energy Cost Per Month

Next Assignment: Loudon, TN

• James Deloach

• Jason Hadley

• Lynn Hill & Criss Ward

• Kim Webb

• Susan Steenstra

• Dean Bonessi

• Josh Henri

• Tim Beeching

• Ernest Humphries

• Alma Lambert

• Edith Bayne

• Pete Covill

• Darryl Clark

• Tim Ducker

• Vikki May

• Ron Storm

• Wayne Jones

• Tracy Aldridge

QUESTIONS?THREE-WAY LIGHT SWITCH

Single Pole, Double Throw

NOTE: Use only if Josh Henri asks how a three-way switch works.