final report opm by hitesh & group

7/29/2019 Final Report Opm by Hitesh & Group

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SHANTI BUSINESS SCHOOL

SUBMITTED TO:

Prof. Dinesh

Thapak

DATE OF

SUBMISSION:

25th February, 2013

FINAL

REPORT

2012 -14

Operation strategies and

related policies at Redisson

metals and alloys pvt. Ltd.

Operations Management

SUBMITTED BY:

Rohit Mundra

Hitesh Bijlani

Manoj Patel

S h a n t i B u s i n e s s S c h o o l , A h m e d a b a d


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A

REPORT

ON

Strategies and Policies related to Operation Management

At

Redison Metals and Alloys Pvt. Ltd.

By :-

Rohit Mundra

Hitesh Bijlani

Manoj Patel

A report submitted in partial

Fulfilment of the requirements of

PGDM Program of

Shanti Business School

Date of Submission: 25/02/2013

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AC KNOWLEDGEMENTS

This project would not have been a success without the guidance and motivation of

all our mentors. We are thankful to all the persons behind this project.

We would like to express our deep gratitude to Mr. Dinesh Thapak, Professor

OPM, Shanti Business School, who acted as a mentor throughout our project for

providing us valuable information and guidance.

We would also like to extend our thanks to Redisson Metals and Alloys Pvt. Ltd.

Operations control department to lend us their Valuable Time and Information.

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INTODUCTION OF THE INDUSTRY :

Wire Industry

The wire industry in India is heavily dependent on the automotive,

telecommunication and construction industries as the main customers. The rapid

growth of these industries in the last few years has led to

an annual growth of approximately 25 percent in the wire and cable industry.

Though the result in financial crisis year 2008 - 09 was not good, but later the

growth has increased steadily.

Major players of Gujarat:

Bhandari Electricals (1500 tons/month)

Shakti Insulation (1200 tons/month)

Vidhya Wires (500 tons/month)

Major players of Ahmedabad:

RMAPL(120 tons/month)

Dhara conductors (100 tons/month)

Elite Conductors (150-180 tons/month)

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DESCRIPTION OF COMPANY IN BRIEF

RMAPL is a manufacturing firm which majorly manufactures winding wires and

strips.

RMAPL is an ISO 9001:2008 company, certified as a quality management

system.

Company located at kathwada near Ahmedabad.

It is conceived as a private limited firm under the name of Redisson metal &alloys pvt. ltd.

Started operations in the year April, 2009, Is one of the companies of kakhani

group, which was established in the year 1965.

In the liberalized environment, the company is poised to witness a remarkable

growth. presently, the company is manufacturing different types of wire and

strips.

Quality & Delivery at Right Time

each & every Time.

As by their quality standards they are having a remarkable growth in the very

initial phase of the business.

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PRODUCT RANGE

RMAPL are into manufacturing of copper and aluminum wires & strips.

1. Bare Copper Wire.

2. Enamel Copper Wire.

3. Bare Aluminum Wire.

4. Enamel Aluminum Wire.

5. Paper Covered Copper Wire.

6. Paper Covered Aluminum Wire.

7. Paper Covered Copper Strip.

8. Paper Covered Aluminum Strip.

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Different Processes of the Operation Management:

(only those are discusses which were present at the firm we visited)

Process Strategy

- Hybrid Office (Appendix : 1)

- Batch Process (Appendix : 2)

- Make to Order Strategy

Just In Time Inventory System

- Layout (Appendix : 3)

Process Design

Process Flow Chart for:

a) Insulated Strips

b) Insulated Wires Appendix: 4

c) Insulated Super Enamel Wires

Total Quality Management

Following steps are followed for Quality Assurance:

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1. Raw material inspection & testing

2. In process Checking

3. Finished Product Testing

4. Inspection of Packing & Packed Material

Appendix : 1

Service Process Structuring

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Appendix : 2

Process Type Custom Broad Demand

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Low Volume High Volume

Job ShopAppliance repair

Emergency roomBAD

Batch Shop

Commercial

bakery

Classroom

Lecture

Repetitive

Flow

Automotive

assembly

Automaticcarwash

Continuous

FlowBAD

Oil refinery

Water purification

Appendix : 3

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R.B.D. (1)R.B.D. (1)

B.

B.Rest

-Room

OfficeW.F.M(2).

Raw

material


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Raw material at the start of the cycle:

Aluminium

Procured from: Veddanta, Hindalco, Balco

Size : 9.5mm

Copper

Procurred from: Hindalco, Sterlite

Sizes: 8, 11, 12.5 mm

Wire drawing section

Two machines Used:

R.B.D.(Rod Break Down): two different machines are placed.

Separate one for Copper, as copper being high conductivity.

Reduces size of raw material to a minimum size of 1.6 mm or as per

the requirement of the customer

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Enamelin machine

3

Quality

Control

Area

(4)(4)

Storage

and

cutting

Area for

Covering Machine (4)

Wastag

e

collectio


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B.B.( Bull Block) : reduces the size of raw material to a minimum

Size of 3 mm.

In this process various sizes of Dies are used to drawn different size of

wire out of basic raw material. And the number of dies used alsodepend of the required size of final output

Wire Flattening:

Machine used is called wire flattening machine and gives a flattened shape

to wire as per the requirement of Customer. A specific formula is used to

calculate the required size of input wire which is as follows: ((Length +

Breadth)*(0.58))

Or

Wire Enamelling:

Machine Used is called wire Enameller. Used for coating both aluminium as

well as copper with varnish to provide zero conductivity.

Raw material used:

Varnish

Procured from: Reliance chemicals

Cost: 160 Rs/kg

Annealing:

A softening process where copper or aluminium wires are softened for

durability

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In this process aluminium can be processed without vacuum but care has to

be taken while softening of copper. Copper is placed in an air tight container

and then vacuum is created inside that container and then softening is done

to avoid oxidation of copper on completion.

Packaging:

A very important process because it affects the conductivity of the productbeing sold. Careful measures are taken to provide excellent product. Over

here in this section they maintain a dust free environment with 65%

humidity continuously maintained via an inflow of air to provide required

moisture for the purpose of packaging.

Raw material used:

Paper for packaging: (electro grade) imported

Cost: 150 Rs/kg.

Various control processes are continuously been taken care of like quality

assurance at every stage and son on.

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Appendix: 4

Process Flow Chart for Insulated Strips ( Aluminium And

Copper)

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Process Flow Chart for Insulated Wires ( Aluminium

And Copper)

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Process Flow Chart For Insulated Super Enamel

Wires( Aluminum and Copper)

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final report opm by hitesh & group

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