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ENGINEERING AND PROCESS TECHNOLOGY FOR Fish Meal and Fish Oil

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  • E n g i n E E r i n g a n D P r o c E S S T E c h n o l o g y f o r

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  • haarslev industries manufactures processing

    equipment to customers in the meat, pet food,

    fish, oil, environmental and biofuel industries

    world-wide. Plant durability, reliability and excel-

    lent service are keywords for our supplies, wheth-

    er it is a single piece of equipment or a complete

    turnkey plant. our wide range of equipment, all

    designed for specific applications, form an ideal

    basis to design and optimise fish meal plants as

    well as to upgrade existing plants.

    f i s h M E a l a n d f i s h o i l

    although fish meal processing generally follows

    the same principle, the process requirements vary

    from one area to another and from one plant

    to another. freshness of the catch, type of fish,

    requirements for meal and oil quality and envi-

    ronmental issues dictate the need for individual

    plant solutions. We offer a full delivery pro-

    gramme to meet such challenges.

    fish meal plants from haarslev industries operate

    all over the world. our delivery programme

    ranges from small land-based or ship-based units

    and up to the largest fish meal plants in the

    world. our plants are known for maximum energy

    efficiency, reliability, safety and compliance with

    local environmental standards.

    3

    haarslev industries history within the fish meal and oil industry goes back many decades in time.

    Thus we have gained vast experience and extensive know-how in fish meal processing that enables us to

    provide a unique equipment programme for turning raw materials into high grade products

    while taking energy effiency and the environmental protection into account.

    We have in-house engineering and manufacturing facilities in Europe, south america and asia.

    We are the preferred supplier in major fish meal producing countries and represented

    world-wide through our own locally operating staff and agent network.

  • f i s h P r o c E s s i n g

    Whether a plant is processing whole fish or fish

    by-products, the first step is the cooking process.

    haarslev industries cookers are indirectly steam

    heated. after cooking, the fish passes through a

    strainer, and a large amount of liquid is drained

    off before the solid material proceeds to mechani-

    cal dewatering in the twin screw press.

    fish Meal and oil

    54

    high-grade fish meal sells at high market prices

    because this type of meal has shown significant

    advantages in aquaculture and animal breeding.

    This is difficult to replace with proteins of other

    origin. haarslev industries develops special cook-

    ing and drying equipment, which limits the expo-

    sure of the fish to high temperatures. The result is

    a better preservation of essential amino acids and

    that digestibility remains as high as possible. our

    plant design focuses on optimum utilisation of

    both raw materials and energy.

  • E v a P o r a T o r s

    haarslev industries evaporators increase the plant

    yields and reduce the overall energy consumption

    while minimising the environmental impact.

    Proteins in the liquid from the strainer system

    and the twin screw press account for up to 30% of

    the total fish meal yield. after separation of the

    oil, the evaporator concentrates the stick water

    making it possible to exploit the suspended and

    dissolved proteins. By adding the evaporator con-

    centrate to the fish meal you get an end product

    containing all the nutrients available in the raw

    fish. This maxi mises the plant yield and solves an

    environmental challenge as well. The haarslev

    evaporators can utilise waste heat from the steam

    dryers and thereby make the overall fish meal

    processing highly energy efficient.

    c o M P a c T P l a n T s

    haarslev industries also supplies compact fish meal

    plants with all machines mounted as one unit.

    This includes cooker, strainer, twin screw press and

    dryer. separately, an oil recovery system and an

    evaporator can be installed.

    our compact plants are pre-assembled and ready

    to install either on board floating factories or

    ashore for treatment of by-products from fish

    processing.

    Process Equipment

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    T W i n s c r E W P r E s s

    Mechanical dewatering with the twin screw press

    is very cost efficient and adds energy savings to

    the overall fish meal production. The twin screw

    press has been optimised to ensure that the press

    cake always has the best possible quality. The twin

    screw press is of a very robust and sturdy design,

    which ensures high cake dryness at low rotational

    speed on the screws.

    liquid from the strainer and the press is collected

    for further separation into oil and stick water.

    The latter is fed into an evaporator, which concen-

    trates the remaining proteins by utilising waste

    heat from steam dryers. The concentrate is now

    added to the press cake and all material is dried.

    This method ensures that almost all valuable pro-

    teins are utilised and that meal yield and quality

    increase.

    d r y E r s

    our dryer programme for the fish meal industry

    is the largest in the market. it ranges from a

    number of different designs of contact disc dryers,

    indirectly steam heated for both atmospheric

    and vacuum operation, to a selection of indirectly

    and directly heated hot-air dryers available for

    the production of special meals with special

    characteristics.

    Moreover, haarslev industries has specialised

    in combining different dryer models, which

    enables the production of special meal qualities

    at minimum costs. The complete haarslev

    dryer programme is backed by comprehensive

    engineering and innovative activities, allowing

    us to provide tailor-made drying solutions for

    special needs.

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    H e a d o f f i c e

    Bogensevej 85 DK-5471 SondersoDenmark

    Tel: +45 63 83 11 00fax: +45 63 83 11 20

    E-mail: [email protected]: www.haarslev.com

    d e n m a r k n o r w ay G e r m a n y

    u n i T e d k i n G d o m f r a n c e S pa i n

    r u S S i a i n d i a p e r u B r a z i l

    u S a n e w z e a l a n d p o l a n d

    m a l ay S i a c H i n a