fittings - bergstrom incus.bergstrominc.com/images/kysor_parts_catalog_pdfs/kysor_fittings.pdf293 2...

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Call: (800) 499-6849 for Technical Assistance

Air Conditioning & Heating Replacement Parts

Bulkhead Adapters, tubing & Drain Hose . . . . . . . . . . . . . . . . . . . . . . 319

Bulkhead Adapters ...............................319Drain Hose & Accessories .................... 319Insulating Tubing (1/4” Wall) ................. 319Heater Hose .........................................319

Flexible Ducting, Clamps & Hose Adapters . . . . . . . . . . . . . . . . .

Hose Clamps ..............................................Duct Hose Adapters ....................................Hose/Duct Clamp .......................................Bulk Flexible Ducting ..................................Wire Clips & Ties ........................................

Hoses, Hose Ferrules & Crimp-ing Accessories . . . . . . . . . . . . . 293

Goodyear (Galaxy) Hose 4826 ............. 293Hose Crimping Accessories .................. 293

FittingsA/C Fittings . . . . . . . . . . . . . . . . . 294

Beadlock Flare .....................................294Beadlock O-Ring R-12 Service Port ...... 295Beadlock O-Ring ..................................295Beadlock Male Insert O-Ring ................ 297Beadlock Springlock .............................297Beadlock Splicer ..................................299Assortment Beadlock Fittings ............... 300Hose Assembly & Repair Kit ................. 304

Atco Air O Crimp Fittings . . . . . 305AIR-O-CRIMPTM Fittings .......................305AIR-O-CRIMPTM Accessories ................ 308Atco Air-O-Crimp Hose (3800) .............. 308AIR-O-CRIMP Assembly .......................309

Hose Crimping Procedures . . . . 311

Beadlock Fitting Identification . 312Male O-Ring .........................................312Female O-Ring .....................................312Male Insert O-Ring ...............................312O-Rings ...............................................312Female Flare ........................................313Male Flare ............................................313Hose End Sizes ....................................313Refrigerant Hose Sizes ......................... 314Beadlock ..............................................314Torque Recommendations .................... 314

O-Rings . . . . . . . . . . . . . . . . . . . . 315O-Ring Specifications* ......................... 316O-Ring Assortment Kits ........................317O-Ring Rubber Material Data ................ 318

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(800) 499 -6849 • www.kysorhvac.com

goodyear (galaxy) Hose 4826

Hose Crimping AccessoriesPart no . 2610005

this hose meets J2064 specification.

size i .D . O .D . Length Part no .*No. 6 5/16” 3/4” 50 FT. 2610001No. 8 13/32” 29/32” 50 FT. 2610002

No. 10 1/2” 1” 50 FT. 2610003No. 12 5/8” 1 1/8” 50 FT. 2610004No. 6 5/16” 3/4” 825 FT. 2610001-DsNo. 8 13/32” 29/32” 725 FT. 2610002-Ds

No. 10 1/2” 1” 700 FT. 2610003-DsNo. 12 5/8” 1 1/8” 500 FT. 2610004-Ds

* When placing order for hose, reference order in quantity of feet. Hose sold in 50 foot rolls or bulk, in quantities listed above

nOte: For use with steel or aluminum Push-On or Beadlock (Bubble Crimp) type fittings only!

• easy CouplabilityInternal rubber layer makes coupling simple, assuring better assembly integrity while reducing the risk of refrigerant loss around the fittings.

• Reduced Ozone PermeationInternal Nylon Barrier hose is specifically designed to reduce the permeation level of ozone depleting refrigerant and chemicals in heavy duty air conditioning systems.

• Universal CompatibilityExtensive testing has shown 4826 Barrier Hose to be compatible with R-12, R-134a and Ternary Blends.

• Low Volumetric expansion

• Dimensionally stable• Flexible• easy to Route• Reduction in noise & Vibration• J51 All Outside Diameters• Tube: Polychloropene Barrier• Reinforcement: synthetic Yarn• Cover: ePDM

nOte: DS - Hose is bulk direct ship.

Atco Crimper Hose Kit (Model # 3710)

Features:• Portable, hand operation• OE style triple bubble crimp• Quick-change dies, no tools required to change sizes• Heavy duty construction for use with air impact wrench• Light weight for easy han dling, less than 6 lbs.• Capable of crimping under-hood applications• Six die sets included to crimp all four sizes of BOTH 2-braid and

reduced barrier hose• Unit can be bench mounted• Shipped in a custom carry ing case with instructions• No electrical required

Atco Crimper Hose Kit

Complete Kit for air impact wrench operation - 100 PSIG Max

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Beadlock Flare

1 Use Goodyear Galaxy approved hose 4826

straight Female Flare

Fitting size thread size Hose size Hose i .D . Part no .No. 6 5/8”-18 No. 6 5/16” 2612101No. 8 3/4”-16 No. 8 13/32” 2612102

No. 10 7/8”-14 No. 10 1/2” 2612103No. 10 7/8”-14 No. 10 1/2” 2622103V

90° Male Flare

Fitting size thread size Hose size Hose i .D . Part no .No. 6 5/8”-18 No. 6 5/16” 2621191V

No. 8 3/4”-16 No. 8 13/32” 2621192V

No. 10 7/8”-14 No. 10 1/2” 2621193V

90° Female Flare


No. 10 7/8”-14 No. 10 1/2” 2612193No. 12 1 1/16”-14 No. 12 5/8” 2612194No. 10 7/8”-14 No. 10 1/2” 2622193V

straight Male Flare


No. 10 7/8”-14 No. 10 1/2” 2621103V

45° Male Flare


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Beadlock O-Ring R-12 service Port

V Indicates Aluminum fitting

Beadlock O-Ring

90° Female O-Ring w/R-12 Port


No. 8 3/4”-16 No. 8 13/32” 2622492V

No. 10 7/8”-14 No. 10 1/2” 2622493V

No. 8 3/4”-16 No. 8 13/32” 2614014

straight Female O-Ring w/R-12 Port


No. 8 3/4”-16 No. 8 13/32” 2622402V

No.10 7/8”-14 No. 10 1/2” 2622403V

No. 6 5/8”-18 No. 6 5/16” 2614012

straight Female O-Ring


No. 10 7/8”-14 No. 10 1/2” 2612203No. 12 1 1/16”-14 No. 12 5/8” 2612204No. 8 M20 x 1.5 metric No. 8 13/32” 2612206No. 6 5/8”-18 No. 8 13/32” 2612207No. 8 3/4”-16 No. 10 1/2” 2612208

No. 10 7/8”-14 No. 12 5/8” 2612209No. 8 3/4”-16 No. 6 5/16” 2612210

No. 12 1 1/16”-14 No. 10 1/2” 2612211

straight Male O-Ring


No. 10 7/8”-18 No. 10 1/2” 2611203No. 12 1 1/16”-16 No. 12 5/8” 2611204No. 6 5/8”-18 No. 8 13/32” 2611206No. 8 3/4”-18 No. 6 5/16” 2611207

No. 10 7/8”-18 No. 12 5/8” 2611208

45° Female O-Ring


No. 10 7/8”-14 No. 10 1/2” 2612253No. 12 1 1/16”-14 No. 12 5/8” 2612254No. 6 5/8”-18 No. 8 13/32” 2612257

No. 10 7/8”-14 No. 12 5/8” 2612256

45° Male O-Ring


No. 10 7/8”-18 No. 10 1/2” 2611153No. 12 1 1/16”-16 No. 12 5/8” 2611154No. 10 7/8”-18 No. 12 5/8” 2611156

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Beadlock O-Ring90° Female O-Ring



No. 10 7/8”-14 No. 12 5/8” 2612298No. 8 3/4”-16 No. 6 5/16” 2612299

No. 12 1 1/16”-14 No. 10 1/2” 2612212

90° Male O-Ring



No. 10 7/8”-18 No. 12 5/8” 2611198

straight Female O-Ring with R-134a Port

R-134a Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

16mm No. 6 5/8”-18 No. 6 5/16” 261250116mm No. 8 3/4”-16 No. 8 13/32” 261250213mm No. 10 7/8”-14 No. 10 1/2” 261250313mm No. 12 1 1/16”-14 No. 12 5/8” 2612504M10 No. 6 5/8”-18 No. 6 5/16” 2612511M10 No. 8 3/4”-16 No. 8 13/32” 2612512M10 No. 10 7/8”-14 No. 10 1/2” 2612513M10 No. 10 7/8”-14 No. 12 5/8” 2612514

90° Female O-Ring with R-134a Port

R-134a Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

16mm No. 6 5/8”-18 No. 6 5/16” 261259116mm No. 8 3/4”-16 No. 8 13/32” 261259213mm No. 10 7/8”-14 No. 10 1/2” 261259313mm No. 12 1 1/16”-14 No. 12 5/8” 261259413mm No. 10 7/8”-14 No. 12 5/8” 2612596M10 No. 6 5/8”-18 No. 6 5/16” 2612597M10 No. 8 3/4”-16 No. 8 13/32” 2612598M10 No. 10 7/8”-14 No. 10 1/2” 2612599M10 No. 12 1 1/16”-14 No. 12 5/8” 2612590

45° Female O-Ring with R-134a Port

R-134a Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

16mm No. 6 5/8”-18 No. 6 5/16” 2622551V

16mm No. 6 5/8”-18 No. 6 5/16” 261255116mm No. 8 3/4”-16 No. 8 13/32” 261255213mm No. 10 7/8”-14 No. 10 1/2” 261255313mm No. 12 1 1/16”-14 No. 12 5/8” 261255413mm No. 10 7/8”-14 No. 12 5/8” 2612556

90° Male O-Ring Fitting Assembly

R-134a Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

16mm No. 6 No. 6 5/16” No. 6 261159116mm No. 8 No. 8 13/32” No. 8 261159213mm No. 10 No. 10 1/2” No. 10 261159313mm No. 12 No. 12 5/8” No. 12 2611594

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Beadlock Male insert O-Ring


Beadlock springlock


45° Male insert O-Ring


No. 10 7/8”-14 No. 10 1/2” 2611353

90° Male insert O-Ring


No. 10 7/8”-14 No. 10 1/2” 2611393

straight Male insert O-Ring


No. 10 7/8”-14 No. 10 1/2” 2611303No. 12 1 1/16”-14 No. 12 5/8” 2611304

in-Line Access Valve R-134a

Access Valve

Fitting size

thread size

Hose size

Hose i .D .

Part no .

16mm No. 6 No. 6 5/16” 5/16” 261090116mm No. 8 No. 8 13/32” 13/32” 261090213mm No. 10 No. 10 1/2” 1/2” 261090313mm No. 12 No. 12 5/8” 5/8” 2610904M10 No. 8 No. 8 13/32” 13/32” 2610905

Male straight springlock

Fitting size Hose size Hose i .D . Part no .No. 6 No. 6 5/16” 2621601V

No. 8 No. 8 13/32” 2621602V

No. 10 No. 10 1/2” 2621603V

No. 12 No. 12 5/8” 2621604V

45° Female springlock


No. 12 No. 12 5/8” 2622654V

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Beadlock springlock


45° Male springlock


No. 8 No. 8 13/32” 2621652V

90° Female springlock


No. 10 No. 10 1/2” 2622693V

No. 12 No. 12 5/8” 2622694V

90° Male springlock


No. 8 No. 8 13/32” 2621692V

No. 10 No. 10 1/2” 2621693V

No. 12 No. 12 5/8” 2621694V

Female straight springlock


No. 8 No. 8 13/32” 2622602V

No. 10 No. 10 1/2” 2622603V

No. 12 No. 12 5/8” 2622604V

90° Female springlock step Up/step Down


Female straight springlock step Up/step Down


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Beadlock springlock


Beadlock splicer


45° Male springlock step Up/step Down


straight Male springlock step Up/step Down


No. 10 No. 12 5/8” 2621607V

90° Male springlock step Up/step Down


No. 10 No. 12 5/8” 2621697V

45° Female springlock step Up/step Down


No. 10 No. 12 5/8” 2622657V

90° splicer

Hose size From

Hose size to

Hose i .D . From

Hose i .D . to

Part no .

No. 10 No. 10 1/2” 1/2” 2620793V

tee splicer

tube size tube size tube size Part no .No. 6 No. 6 No. 6 2610771No. 8 No. 8 No. 8 2610772

No. 10 No. 10 No. 10 2610773No. 12 No. 12 No. 12 2610774No. 12 No. 12 No. 10 2610776

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Beadlock splicer


Assortment Beadlock Fittings

straigth splicer

Hose size From

Hose size to

Hose i .D . From

Hose i .D . to

Part no .

No. 6 No. 6 5/16” 5/16” 2610777No. 8 No. 8 13/32” 13/32” 2610778

No. 10 No. 10 1/2” 1/2” 2610779No. 12 No. 12 5/8” 5/8” 2610780No. 6 No. 8 5/16” 13/32” 2614015

90° O-Ring Fitting Assembly

R-134a Port

switch Port

Fitting size

thread size

Hose size

Part no .

16mm M10 No. 8 3/4”-16 No. 8 2612510


R-134a Port

switch Port

Fitting size

thread size

Hose size

Part no .

16mm M10 No. 8 3/4”-16 No. 8 2612515


R-134a Port

switch Port

Fitting size

thread size

Hose size

Part no .

16mm M10 No. 8 3/4”-16 No. 8 2612516


R-134a Port

switch Port

Fitting size

thread size

Hose size

Part no .

16mm M10 No. 8 3/4”-16 No. 8 2612517

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Assortment Beadlock Fittings 90° Male O-Ring Fitting Assembly

R-134a Port

switch Port

Fitting size

thread size

Hose size

Part no .

16mm M10 No. 10 7/8”-18 No. 10 261159816mm M10 No. 10 7/8”-18 No. 12 2611596

straight Male O-Ring Fitting Assembly

R-134a Port

switch Port

Fitting size

thread size

Hose size

Part no .

16mm No. 6 No. 6 5/16” No. 6 261150116mm No. 8 No. 8 13/32” No. 8 261150213mm No. 10 No. 10 1/2” No. 10 261150313mm No. 12 No. 12 5/8” No. 12 261150416mm M10 No. 10 7/8”-18 No. 10 261150616mm M10 No. 10 7/8”-18 No. 12 2611507

Female O-Ring Return Bend

Fitting size thread size Hose size Hose i .D . Part no .No. 6 5/8”-18 No. 6 5/16” 2612281

Male O-Ring Return Bend


90° Male insert O-Ring Bulkhead


90° Female O-Ring w/R-134a Port

R-134a Port

switch Port

Fitting size

thread size

Hose size

Part no .

13mm No. 10 7/8”-14 No. 12 5/8” 2612518

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Assortment Beadlock Fittings90° Male O-Ring w/Metric Port

switch Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

M12 x 1.5 No. 10 7/8”-18 No. 12 5/8” 2611597

90° Female O-Ring w/R-134a Port

R-134a Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

16mm No. 6 5/8”-18 No. 6 5/16” 261401313mm No. 10 7/8”-14 No. 12 5/8” 2612519

no . 7 straight Male O-Ring special Dryer Connections


straight Female O-Ring w/R-134a Port and Metric Port

R-134a Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

16mm M10 x 1.25 No. 8 3/4”-16 No. 8 2612508

straight Female O-Ring w/R-134a Port

R-134a Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

13mm No. 10 7/8”-14 No. 12 5/8” 2612506

no . 7 90° Male O-Ring special Dryer Connections


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Assortment Beadlock Fittings45° Male O-Ring w/16mm Port

switch Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

16mm No. 6 5/8”-18 No. 6 5/16” 261155116mm No. 8 3/4”-16 No. 8 13/32” 2611552

No Photo Available

45° Male O-Ring w/13mm Port

switch Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

13mm No. 10 7/8”-14 No. 10 1/2” 261155313mm No. 12 1 1/16”-14 No. 12 5/8” 2611554

45° Male O-Ring w/Metric Port

switch Port

Fitting size

thread size

Hose size

Hose i .D .

Part no .

M12 x 1.5 No. 10 7/8”-18 No.12 5/8” 2611556

Quick Disconnect Coupler

Fitting size Part no .5/8”-18 2650001

straight Weld-On

Fitting size Hose size thread size Part no .No. 6 No. 6 3/8” Tube 2614016No. 8 No. 8 1/2” Tube 2614017

No. 10 No. 10 5/8” Tube 2614018No. 12 No. 12 3/4” Tube 2614019No. 10 No. 12 5/8” Tube 2614020

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Hose Assembly & Repair KitPart no . 2610009

Kit Contents:

Description Part no . Qty .No. 6 Ferrule 2610010 10No. 8 Ferrule 2610011 10No. 10 Ferrule 2610012 10No. 12 Ferrule 2610013 10No. 1 Retainer Ring 2610014 10No. 2 Retainer Ring 2610015 10No. 3 Retainer Ring 2610016 10No. 4 Retainer Ring 2610017 10No. 8 Retainer Ring 2610021 10

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Atco Air O Crimp Fittings2

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The AIR-O-CRIMPTM fitting system has been developed for applications in which hose end fittings must be attached at the point of use in difficult applications such as buses, ambulances, RVs and limos. There is no need for a conventional crimping tool, messy glue or additional locating devices in order to achieve a reliable connection of the fitting and hose. The AIR-O-CRIMPTM system has passed SAE J2064 R134a Refrigerant Automotive Air Conditioning Hose Specification testing using the ATCO 3800 AIR-O-CRIMPTM series hose.NOTE: The AIR-O-CRIMPTM System is designed to work exclusively with Atco 3800 Series Hose. No other brand or style of hose is warrantied.

• HOse: AtCO 3800 Barrier Hose - Four sizes Available -6, -8, -10, -12• Fittings: AtCO “AC” series Hybrid / elastomer Fittings• CLAMP AsseMBLies: Color Coded - Four sizes Available - 3806, 3808, 3810, 3812• MAnUAL CRiMP PLieRs: Model 3801 (Flat) Model 3802 (90o)• CUtteR: Model 3541 Kwikcut Hose Cutter

AiR-O-CRiMPTM Fittingsstraight Female O-Ring (FOR) Fitting With Clamp Assembly (individually Packaged)

thread F H Port Part no .5/8”-18 6 6 NA 26600043/4”-16 8 8 NA 26600057/8”-14 10 10 NA 2660006

1 1/16”-14 12 12 NA 26600075/8”-18 6 8 NA 26600083/4”-16 8 10 NA 26600097/8”-14 10 12 NA 2660010

straight Female O-Ring (FOR) With switch or service Port .Fitting With Clamp Assembly (individually Packaged)

thread F H Port Part no .3/4”-16 8 8 16mm R134 26600157/8”-14 10 10 13mm R134 26600117/8”-14 10 10 M10 SWP 2660014

1 1/16”-14 12 12 13mm R134 26600123/4”-16 8 10 16mm R134 26600167/8”-14 10 12 13mm R134 2660013

45 Degree Female O-Ring (FOR) Fitting With Clamp Assembly (individually Packaged)


1 1/16”-14 12 12 NA 26600363/4”-16 8 10 NA 26600337/8”-14 10 12 NA 2660035

90 Degree Female O-Ring (FOR)Fitting With Clamp Assembly (individually Packaged)


1 1/16”-14 12 12 NA 26600215/8”-18 6 8 NA 26600223/4”-16 8 10 NA 26600237/8”-14 10 12 NA 2660024

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AiR-O-CRiMPTM Fittings90 Degree Female O-Ring (FOR) With switch or service Port .Fitting With Clamp Assembly (individually Packaged)

thread F H Port Part no .3/4”-16 8 8 16mm R134 26600257/8”-14 10 10 13mm R134 2660027

1 1/16”-14 12 12 13mm R134 26600293/4”-16 8 10 16mm R134 26600267/8”-14 10 12 13mm R134 2660028

straight Male O-Ring (MOR)Fitting With Clamp Assembly (individually Packaged)


1 1/16”-16 12 12 NA 26600425/8”-18 6 8 NA 26600387/8”-14 10 12 NA 2660041

45 Degree Male O-Ring (MOR)Fitting With Clamp Assembly (individually Packaged)

thread F H Port Part no .5/8”-18 6 6 NA 26600507/8”-18 10 10 NA 2660051

90 Degree Male O-Ring (MOR)Fitting With Clamp Assembly (individually Packaged)


1 1/16”-16 12 12 NA 26600495/8”-18 6 8 NA 26600443/4”-18 8 10 NA 26600467/8”-18 10 12 NA 2660048

90 Degree Bulkhead Male insert O-Ring (MiO)Fitting With Clamp Assembly (individually Packaged)

thread F H Port Part no .5/8”-18 6 6 NA 26600603/4”-16 8 8 NA 26600617/8”-14 10 10 NA 26600627/8”-14 10 12 NA 2660063

straight Male insert O-Ring (MiO)Fitting With Clamp Assembly (individually Packaged)


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AiR-O-CRiMPTM Fittings90 Degree Male insert O-Ring (MiO)Fitting With Clamp Assembly (individually Packaged)


straight splicerFitting With Clamp Assembly (individually Packaged)

H H Port Part no .6 6 NA 26600648 8 NA 2660065

10 10 NA 266006612 12 NA 2660067

straight splicer With switch or service Port .Fitting With Clamp Assembly (individually Packaged)

H H Port Part no .8 8 16mm R134 26600708 8 M10 SWP 2660068

10 10 13mm R134 266007110 10 M10 SWP 266006912 12 13mm R134 2660072

t-splicer3 Way BarbFitting With Clamp Assembly (individually Packaged)

H1 H2 H3 Port Part no .6 6 6 NA 26600738 8 8 NA 2660074

10 10 10 NA 266007512 12 12 NA 26600768 8 6 NA 2660077

12 12 10 NA 2660078

Y splicer3 Way BarbFitting With Clamp Assembly (individually Packaged)

H1 H2 H3 Port Part no .8 8 8 NA 2660079

12 12 12 NA 2660080

straight Weld-On Barb KitFitting With Clamp Assembly (individually Packaged)

tube H Port Part no .3/8” 6 NA 26600811/2” 8 NA 26600825/8” 10 NA 26600833/4” 12 NA 26600845/8” 12 NA 2660085

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AiR-O-CRiMPTM Fittings

AiR-O-CRiMPTM Accessories

Atco Air-O-Crimp Hose (3800)

straight Metric Female O-Ring (FOR)Fitting With Clamp Assembly (individually Packaged)

thread F H Port Part no .M20 x 1.5 M20 8 NA 2660017

90 Degree Metric FemaleO-RingFitting With Clamp Assembly (individually Packaged)

thread F H Port Part no .M20 x 1.5 M20 8 NA 2660030

Description Part no .9” Hand Crimp Pliers - narrow jaw pincers 2999105

Description Part no .9” Hand Crimp Pliers - side jaw pincers 2999106

This hose meets SAE J2064 Type C Class 1 specification. size i .D . O .D . Length Part no .*No. 6 .320” [8.13mm] .580” [14.73mm] 50 FT. 2600020No. 8 .420” [10.67mm] .690” [17.53mm] 50 FT. 2600021

No. 10 .510” [12.95mm] .780” [19.81mm] 50 FT. 2600022No. 12 .635” [16.13mm] .965” [24.51mm] 50 FT. 2600023No. 6 .320” [8.13mm] .580” [14.73mm] 500 FT. 2600016No. 8 .420” [10.67mm] .690” [17.53mm] 500 FT. 2600017

No. 10 .510” [12.95mm] .780” [19.81mm] 300 FT. 2600018No. 12 .635” [16.13mm] .965” [24.51mm] 250 FT. 2600019

* When placing order for hose, reference order in quantity of feet. Hose sold in 50 foot rolls or bulk, in quantities listed above.

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AiR-O-CRiMP Assembly

Cut or trim the hose .

Cut or trim the hose to the desired length using the kwikcut hose cutter. The cut should be made square to the hose length.

Assemble the clamp .

Assemble the clamp assembly onto the hose with the locator tab positioned approximately where the fitting groove will be when the fitting is assembled.

Apply refrigerant oil .

Apply a small amount of refrigerant oil (PAG or Ester) to the fitting barb and o-rings (optional). Assmeble the fitting into the hose until hose touches the ramped step on the fitting. Adjust the clamp assembly so the tab on the locator “snaps” into the groove of the fitting.

Crimp clamps .

Using the air crimp gun or the manual crimp pliers, crimp each clamp separately.Caution: If using the manual pliers, make sure that there is a metal to metal contact of the clamp ear when the crimp is made. there will be a slight amount of spring-back of the clamp ear when the crimp pliers are released. Failure to fully close the clamp may result in refrigerant leaks.

Locator comes off .

The locator will “pop off” after the second clamp is crimped and can be discarded. The result is a clean appearance and a reliable assembly.

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CORReCt BUBBLe

CRiMP

CORReCt BUBBLe CRiMP

gOOD eVen CRiMP On ALL siDes OF

FeRRULe

HOse is PUsHeD ALL tHe WAY intO

FeRRULe

UnABLe tO tWist HOse

insiDe FeRRULe

Fitting itseLF is nOt

CRUsHeD

inCORReCt BUBBLe

CRiMP

FeRRULe is CRUsHeD WitH MetAL tABs

eXtRUDing

Fitting HAs COLLAPseD insiDe AnD

WiLL RestRiCt FLOW

OVeR CRiMPingCan damage inner lining and/or fitting due to over

torque or wrong size crimping die selection.

OnLY A sLigHt iMPRessiOn MADe BY tHe CRiMPing

JAWsABLe tO tWist

HOse insiDe FeRRULe

UnDeR CRiMPingCan cause hose to blow off fitting due to wrong die size selection or under crimping.

Typically hose will rotate easily if fitting is under crimped.

inCORReCt BUBBLe

CRiMP

HOse is nOt PUsHeD ALL tHe

WAY intO FeRRULe

UneVen CRiMP AROUnD FeRRULe

UneVen CRiMPingCaused when hose is not pushed all the way into ferrule. Can cause hose to blow off due

to insufficient number of crimps on ferrule/

inCORReCt BUBBLe

CRiMP

311

Hose Crimping Procedures2

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CRiMPing PROCeDURes FOR tYPiCAL MOBiLe ReFRigeRAtiOn HOse:

steP 1 Determine hose size needed. (See “Beadlock Fitting Identification”, page 309.)

steP 2 Determine hose fitting size and type needed.

tYPe AtWO PieCe Fitting

tYPe BOne PieCe Fitting

BARBeD tYPe Fitting

sePARAte FeRRULe

BeADLOCK tYPe Fitting

steP 3 Make certain that the end of hose to be crimped is cut evenly.

CORReCt eVen CUt inCORReCt AngLeD CUt inCORReCt AngLeD CUt

steP 4 Push hose ALL the way into ferrule until hose is flush with peephole at the end of the ferrule.

inCORReCt DePtHCORReCt DePtH

Ferrule

Peep Hole

Hose Ferrule

Peep Hole

Hose

nOte: It may be necessary to lubricate the hose inside diameter and/or hose fitting barbs

steP 5 Determine correct crimping die size to match hose and fitting size. There are basically two types of crimp styles (see below).

tYPiCALLY UtiLiZeD WitH 2 PieCe tYPe Fittings AnD ALL RUBBeR HOse

tYPiCALLY UtiLiZeD WitH 1 PieCe BeADLOCK tYPe Fittings AnD BARRieR nYLOn/RUBBeR HOse

FACe LOng CRiMP BUBBLe CiRCULAR CRiMP

steP 6 Crimp hose/fitting based on specific crimping machine manufacturer’s recommendations. Reference the following illustrations for some common examples of correct and incorrect crimping.

312

Beadlock Fitting Identification

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Male O-Ring

3/4”

No. 121 1/16”-16 Thread

5/8”

No. 107/8”-18 Thread

3/4”


3/8”


3/8”

No. 6

SPECIAL GMDRIER FITTING

11/16”-16 Thread

Female O-Ring

3/4”

No. 121 1/16”-14 Thread

5/8”


1/2”


3/8”


Male insert O-Ring

3/4”

No. 121 1/16”-14 Thread

5/8”


1/2”No. 8

3/4”-16 Thread

3/8”No. 6

5/8”-18 Thread

O-Rings

No. 12 No. 10 No. 8 No. 6

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Beadlock Fitting Identification2

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Female Flare

3/4” 1/2”1 1/16”-14 Thread

5/8”7/8”-14 Thread 3/4”-16 Thread

3/8”5/8”-18 Thread

Male Flare

3/4”1 1/16”-14 Thread

5/8”7/8”-14 Thread

1/2”3/4”-16 Thread

3/8”5/8”-18 Thread

Hose end sizes

3/8” 5/16” O.D.

1/2” 13/32” O.D.

5/8” 1/2” O.D.

3/4” 5/8” O.D.

3/8” FittingFor No. 8 - 1/2” (Nominal Size) Hose




314

Beadlock Fitting Identification

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Refrigerant Hose sizes

No. 63/8” Nominal Size




3/4”

5/16” I.D.

29/32”

13/32” I.D.

1”O.D.

1/2” I.D.

1 3/32”O.D.

5/8” I.D.

Beadlock

5/16” O.D.

13/32” O.D.

1/2” O.D.

5/8” O.D.

3/8” Fitting FOR nO . 6 HOse




torque Recommendations

FLARe COnneCtiOnstube O .D . thread size Ft ./Lb .

3/8” 5/8” 18-201/2” 3/4” 36-395/8” 7/8” 52-573/4” 11/16” 71-79

O-Ring COnneCtiOnstube O .D . thread size Ft ./Lb .

3/8” 5/8” 11-131/2” 3/4” 15-205/8” 7/8” 21-273/4” 11/16” 28-33

315

O-Rings2

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2799013 2799014 2799015 2799105 2799115 2799019

2799016 2799116 2799017 2799117 2799018 2799118

2799020 2799021 2799219 2799022 2799023 2799024 2799025

2799026 2799027

2799028

2799029

2799030

2799031

2799032279903327990342799035

nOte: All O-Rings are shown actual size.

Slim line seal used in Freightliner applications Mini Stat seals used in Freightliner applications

Part no . Description OeM no . Qty .2712001 Slim Line No. 6 ABP N83 312076 102712002 Slim Line No.8 ABP N83 312060 102712003 Slim Line No. 10 ABP N83 312092 10

Part no . Description OeM no . Color Qty .2712004 Mini Stat No. 6 ABP N83 312366 Red 102712005 Mini Stat No. 8 ABP N83 312368 Red 102712006 Mini Stat No. 10 ABP N83 312361 Red 102712007 Mini Stat No. 12 ABP N83 312372 Red 10

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O-Ring Specifications*Description/Applications Part no . Material

GM Capillary Tube O-Ring 2799013 Black Neoprene1/4” (7/16-20) Valve Cap O-Ring, 1/4” (7/16-20) Retro Fitting Adapter O-Ring, Diesel Kiki Compressor Model DKS16H Oil Plug O-Ring, GM Oil Tube & Filter Bolt O-Ring, GM VIR Condenser Line O-Ring, Nissan No. 8 Hose Fitting & Filter Dryer O-Ring, Nissan 8mm Switch, Liquid Line, STV Valve, Expansion Valve O-Ring

2799014 Black Neoprene

no . 6 Hose Filter Dryer O-Ring, Ford No. 6 Springlock & Tube Fitting O-Ring, Ford Combination Valve Schrader Port O-Ring, GM VIR Pickup Tube O-Ring, Nissan No. 10 Hose Fitting & Filter Dryer O-Ring, Nissan 10mm Filter Dryer, Condenser O-Ring, Ford Expansion Valve O-Ring, GM DA6 Discharge Crossover O-Ring, Mazda No. 6 Springlock Fitting O-Ring, Diesel Kiki BH DKS13G Oil Plug O-Ring, Min. Pressure Relief Valve O-Ring, Volvo No. 6 Hose Fitting O-Ring, Hyundai No. 6 Springlock O-Ring

2799015 Green HNBR


no . 6 Compression Fitting O-Ring, Chrysler 6C17 Large Control Valve (Inner) O-Ring, York & Sanden Oil Plug O-Ring, GM Pressure Relief Valve O-Ring, Toyota Pressure Switch O-Ring, GM V5 Control Valve O-Ring, GM R-134a Two Piece 16mm Primary Seal O-Ring, Chrysler 6C17 Oil Plug & Pressure Relief Valve O-Ring, GM, Ford Pressure Cycling Switch O-Ring, Sanden Compressor 1/4” Service Port O-Ring, Mitsubishi FX105V Compressor Control Valve (Inner) O-Ring, GM In-Line Filter O-Ring, Volvo Cycling/Pressure Switch O-Ring


no . 8 Hose Fitting O-Ring, Ford No. 8 Tube Fitting & Non-metric Springlock O-Ring, Volvo No. 8 Hose Fitting O-Ring, Mazda No. 8 Springlock Fitting O-Ring, GM V5 Control Valve O-Ring, Nissan No. 12 Hose Fitting & Condenser Discharge Line O-Ring, Nissan 12mm STV Valve, Filter Dryer, Condenser, Hose Fitting O-Ring, GM VIR Inlet Fitting O-Ring, Toyota Discharge Line O-Ring, Aeroquip Two Piece 13mm R-134a Adapter O-Ring, Mazda O-Ring, Hyundai No. 8 Springlock O-Ring, Mitsubishi Hose Fitting O-Ring

2799016 Green HNBR


no . 10 Hose Fitting O-Ring, Ford No. 10 Tube Fitting & Non-metric Springlock O-Ring, Nissan Evaporator Suction Fitting O-Ring, Nissan 16mm STV Valve, Evaporator, Hose Fitting O-Ring, Toyota Suction Line O-Ring, Volvo No. 10 Hose Fitting O-Ring, Mitsubishi Hose Fitting O-Ring, Nippondenso TV Manifold Port O-Ring, Nippondenso TV10/TV12C/TV14C Sensor Housing O-Ring, Mazda Hose Fitting O-Ring, York, Tecumseh Tube-O Valve O-Ring, Aeroquip Two Piece 16mm Adapter O-Ring

2799017 Green HNBR


no . 12 Hose Fitting O-Ring, Ford No. 12 Tube Fitting & Non-metric Springlock O-Ring, VIR Expansion Valve Lower O-Ring, VIR Evaporator Fitting Outlet O-Ring, VIR Connection to Evaporator Suction Line O-Ring, GM V5 Control Valve O-Ring, Chrysler 6C17 Small Control Valve O-Ring, Volvo No. 12 Hose Fitting O-Ring, Nissan 19mm Evaporator Suction O-Ring

2799018 Green HNBR


no . 6 GM Captive O-Ring, Ford Combination Valve Evaporator Manifold Bleed Line O-Ring, Ford Block Expansion Valve O-Ring


no . 8 GM Captive O-Ring, Chrysler 6C17 Large Control Outer O-Ring 2799021 Black Neopreneno . 10 GM Captive O-Ring, GM DA6, Sanden SD505/507/TR70/TR90 Compressor Shaft Seal Head O-Ring, Hitachi Compressor Crossover O-Ring, Matsushita Compressor Model S1150 Carbon Seal Head O-Ring


no . 12 GM Captive O-Ring, GM A6, R4, Sanden SD708/709 Compressor Shaft Seal Head O-Ring, Mitsubishi Compressor Model FX80 Suction Port O-Ring, Nihon Compressor Model DKV14C Carbon Seal O-Ring


Chrysler Block Expansion Valve Liquid Line O-Ring 2799024 Green HNBRGM A6, DA6, HR6, V5, Service Valve O-Ring, Nippondenso Compressor Model FX80 Suction Port O-Ring, Ford Compressor Model FX15/FS10 Service Valve O-Ring, Saab, Seiko, Seiki SS170PSS Compressor Service Valve O-Ring, Nissan York Rotary Vane Compressor Hose Manifold O-Ring


GM Compressor Models R4, DA6, HR6, HR6HE, V5 Oval Service Valve O-Ring 2799026 Black NeopreneGM Compressor Model R4 Service Valve O-Ring, Chrysler Block Expansion Valve Suction Line O-Ring 2799027 Black NeoprenegM 5/8” Dual Metric Connection O-Ring 2799028 Black NeoprenegM 3/4” Dual Metric Connection O-Ring 2799029 Black NeoprenegM 1/2” Dual Metric Connection O-Ring 2799030 Black NeopreneYork, Tecumseh Compressor Rotolock Teflon Seal 2799031 Black Neopreneno . 6 Springlock Connection Garter Spring 2799032no . 8 Springlock Connection Garter Spring 2799033no . 10 Springlock Connection Garter Spring 2799034no . 12 Springlock Connection Garter Spring 27990355/8” O-Ring, Water, Antifreeze 2799219 Black EPDM

* All o-rings purcharsed seperately are packaged in quantities of 25.

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O-Rings2

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O-Ring Assortment KitsDescription Part no .

Universal O-Ring Assortment Kit 2799200

nOte: Complete kit may be ordered by Part Number 2799200. Individual

parts may be ordered by referencing the part number for each item as listed in the table (to left).

Kit Contents:

Part no . Description2799022 No. 10 GM Captive O-Ring, Black Neoprene2799024 Chrysler Block Valve O-Ring, Green HNBR

2799025 GM A6, DA6, HR6, V5, Ford, FS10, FX15, 10PA Service Valve O-Ring, Compressor Service Valve O-Ring, Black Neoprene

2799021 No. 8 GM Captive O-Ring, Black Neoprene

2799117 No. 10 GM, Ford, Chrysler, Import Hose Fitting O-Ring, Black Neoprene

2799013 Capillary O-Ring, Black Neoprene2799014 Nissan No. 8 Hose Fitting/Dryer O-Ring, Black Neoprene

2799116 No. 8 GM, Ford, Chrysler Import Hose Fitting O-Ring, Black Neoprene

2799023 No. 12 GM Captive O-Ring, Black Neoprene2799020 No. 6 GM Captive O-Ring, Black Neoprene2799028 GM No. 10 Dual O-Ring, Black Neoprene

2799118 No. 12 GM, Ford, Chrysler, Import Hose Fitting O-Ring, Black Neoprene

2799015 No. 6 GM/Ford, Chrysler/Import Hose Fitting O-Ring, Green HNBR

2799030 GM No. 8 Dual O-Ring, Black Neoprene2799017 No. 10 Ford Springlock Fitting O-Ring, Green HNBR

2799019 Comp. Switch Port/Oil Plug/No. 6 Compression Fitting O-Ring, Black Neoprene

2799016 No. 8 Ford Springlock Fitting O-Ring, Green HNBR2799018 No. 12 Ford Springlock Fitting O-Ring, Green HNBR2799115 No. 6 Ford Springlock Fitting O-Ring, Black Neoprene2799029 GM No. 12 Dual O-Ring, Black Neoprene2799026 GM “Oval” Service Valve O-Ring, Black Neoprene

2799027 Chrysler Block Valve/GM R4 Service Valve O-Ring, Black Neoprene

Qty . 10 each per complete kit .

Description Part no .

O-Ring & service Assortment Kit 2799201

nOte: Complete kit may be ordered by Part Number 2799201. Individual

parts may be ordered by referencing the part number for each item as listed in the table (to left).

Kit Contents:

Part no . Qty . Description2799025 7 GM Compressor Port O-Ring, Black Neoprene2799021 7 No. 8 GM Captured O-Ring, Black Neoprene2799117 7 No. 10 Hose Fitting O-Ring, Black Neoprene2799013 7 Equalizer Tube O-Ring, Black Neoprene2799116 7 No. 8 Hose Fitting O-Ring, Black Neoprene2799023 7 No. 12 Captured Fitting O-Ring, Black Neoprene2799020 7 No. 6 Captured O-Ring, Black Neoprene2799118 7 No. 12 Hose Fitting O-Ring, Black Neoprene2799015 7 No. 6 Hose Fitting O-Ring, Green HNBR2799031 10 CCI & Tecumseh Rotolock Service Valve Teflon Seal1409002 3 CCI & Tecumseh Long Stem Cap1409003 10 Charging Port Cap (3/16″)1409009 10 Service Valve Cap (1/4″)2799098 1 A-6 Shaft Nut2799099 1 Washer2799101 10 Charging Hose Seal2799102 10 Charging Hose Depressor2799103 10 Can Tap Seal Gasket2799095 3 CCI & Tecumseh Compressor Woodruff Key2799097 3 Sanden Shaft Key2899028 20 Schrader Valve Core

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O-Ring Assortment KitsDescription Part no .

Job O-Ring Assortment Kit 2799202

Kit Contents:Qty . Description

1 O-Ring No. 47 O-Ring No. 66 O-Ring No. 84 O-Ring No. 101 O-Ring No. 12

Description Part no .

Metric O-Ring Kit 2799108

Kit Contents:Part no . Description

2799203 Compressor Switch Port Oil Plug O-Ring, Black Neoprene2799016 No. 8 Hose Fitting O-Ring, Green HNBR2799017 No. 10 Hose Fitting O-Ring, Green HNBR2799204 No. 5 (7MM) Toyota Fitting Seal2799206 Nissan No. 8 Hose Fitting/Drier O-Ring2799015 Nissan No. 10 Hose Fitting/Drier O-Ring, Green HNBR2799017 Nissan Evaporator Suction Line O-Ring, Green HNBR2799208 Nissan Condenser Liquid Line O-Ring2799016 Nissan Compressor Flange O-Ring, Green HNBR

O-Ring Kit ListingKit Description Contents Part no .

gM Assortment O-Ring Kit R-12 and R-134a compatible 2799107Metric O-Ring Kit A complete assortment of green R-134a O-Rings. (shown above) 2799108service shop O-Ring Kit A complete set of standard hose fitting O-Rings for R-12 and R-134a 2799110Universal O-Ring Kit A complete assortment of R-12 and R-134a O-Rings. (shown on previous page) 2799200Deluxe O-Ring Kit A complete assortment of O-Rings along with seals, gaskets, Schrader valves, expansion

valve screens and caps for R-12 and R-134a. (shown on previous page)2799201

Job O-Ring Assortment Kit Shown above 2799202

O-Ring Rubber Material DataRubber type / Designation Color Automotive Application

Nitrile Buna / Buna N / NBR (Nitrile Butadiene Rubber) Black • A/C Systems with R-12 Refrigerant & Mineral Oil• Power Steering / Rack & Pinion Systems• Heater Systems• Fuel Systems

HSN (Highly Saturated Nitrile) / HNBR (Hydrogenated Nitrile Butadiene Rubber)

Green or Yellow • A/C Systems with R-12 Refrigerant & Mineral Oil• A/C Systems with R-134a Refrigerant & PAG

(Polyalkylene Glycol) or POE (Polyol Ester) Refrigerant Oils

Neoprene / CR (Chloroprene Rubber) Black, Red or Blue Tinted

• Same as above

319

Bulkhead Adapters, tubing & Drain Hose2

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Bulkhead Adapters

Drain Hose & Accessories

insulating tubing (1/4” Wall)

Heater Hose

steel One-Piece with Jam nut & gasket

Hose size Part no .No. 6 2613891No. 8 2613892

Use for routing A/C hose through walls and floorboards

thread size

tube size

Hose size

Qty . Coupling Only nut Jam Only

5/8”-18 3/8” No. 6 10 2799046 27990473/4”-16 1/2” No. 8 10 2799048 27990497/8”-14 5/8” No. 10 10 2799050 2799051

1 1/16”-14 3/4” No. 12 10 2799052 2799053

Description Part no .Drain Hose 1/2” I.D. (Bulk) 2600028Drain Hose 1/2” I.D. (10”) 2600029Check Valve - Used to allow proper drainage of condensation through 1/2” I.D. Hose

2799037

Drain Hose (1/2” I.D.) - Used on all A/C units (order in 12 ft. increments only)

2799038

Drain Hose (1/2” I.D.) - Used on all A/C units (order in 50 ft. increments only)

2799209

T-Fitting for 1/2” I.D. Drain Hose 279903990° Elbow for 1/2” I.D. Drain Hose 2799040Cap for Drain Hose or Fitting 2799041Splice for 1/2” I.D. Drain Hose 2799042

2799037 2799039

2799040 2799041 2799042

2799038

Qty . Length inner Diameter

Hose size Part no .

10 Specify required length in feet (multiples of 6 ft.)

1 1/8” 10 279904410 1 3/8” 12 2799045

Length Hose i .D .

Hose O .D .

Part no .

50 ft. Rolls 5/8” 15/16” 260001350 ft. Rolls 3/4” 1” 2600014

8” x 2” 5/8” 1” 2600015

26000132600014

2600015

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Flexible Ducting, Clamps & Hose Adapters

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Hose Clamps

Duct Hose Adapters

Hose/Duct Clamp Bulk Flexible Ducting

Wire Clips & ties

specialty Clamps Description Qty . i .D . Part no .Double Hose

Clamp10 2” max. 2799054

Cable Clamp 10 3/16” max. 2799055Heavy Duty Plastic Tie

10 8” Long 279905610 5” Long 2799057

Hose Clamp Clamp inside Dia .

Qty . Hose size

Part no .

11/16” max. 25 6 27990661” max. 25 10 -12 2799068

Hose Clamp Description Part no .1/2” min. to 3/4” max. 2799069

3/8” min. to 11/16” max. 27990705/8” min. to 7/8” max. 2799071

with extra padding for stock mounting

Hose Clamp Clamp inside Dia .

Qty . Hose size

Part no .

11/16” max. 25 6 2799221

Round Duct Hose Adapter

Outside Diameter

Collar size

Part no .

2 7/16” 2” 27990623 9/16” 3” 27990634 3/8” 3 1/2” 2799064

Outside Diameter

Collar size

Part no .

2 3/4” x 2 3/4” 2 1/2” 27990724 3/16” x 4 3/16” 4” 2799073

5 3/4” x 5 3/4” 5” 2799074

square Backed Duct Hose Adapter

Louver Box

Clamp inside Diameter Part no .*1/2” min. to 1” max. 2799076

5/8” min. to 1 1/4” max. 27990771” min. to 2” max. 2799078

1 1/2” min. to 2 1/2” max. 27990792” min. to 3” max. 2799080

3” min. to 4 1/4” max. 2799081 * All clamps sold in qty. of 25.

size i .D .

Length Part no .

2” 50 Ft. 27990842 1/2” 50 Ft. 2799085

3” 50 Ft. 27990863 1/2” 50 Ft. 2799087

4” 50 Ft. 27990885” 50 Ft. 2799089

Description Qty . Part no .Push Mount Wire Clip (1/2” I.D.) 25 2799090*

Push Mount, Tie Wrap 25 2799092*

* Push mounts require 1/4” dia. hole.

2799090

2799092

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321 Call: (800) 499 -6849 www.kysorhvac.com

Notes2

fittings - bergstrom incus.bergstrominc.com/images/kysor_parts_catalog_pdfs/kysor_fittings.pdf293 2...

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