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FlexoDot Operator’s Manual

X - R I T E D O T ®

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Federal Communications Commission Conformity

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy, and if it is not installed and used in accordance with the instruction manual, it may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.

NOTE: Shielded interface cables must be used in order to maintain compliance with the desired FCC and European emission requirements

Industry Canada Compliance Statement This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la classe A respecte toutes les exigences du Réglement sur le matériel brouilleur du Canada.

CE DECLARATION Manufacturer's Name: Barric Ltd. Manufacturer's Address: Vinces Road

Diss, Norfolk IP22 4WY U.K. Model Name: X-RiteDot Model No.: CTP50 Directive(s) Conformance: EMC 89/336/EEC LVD 73/23/EEC

Warning: This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.


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CAUTION: Operational hazard exists if battery charger other than X-Rite SE30-102 (100-240V) is used. Use only X-Rite battery pack SE15-34, other types may burst causing personal injury. VORSICHT: Betriebs- und Verletzungsgefahr besteht bei Gebrauch von anderen Adaptern als X-Rite SE30-102 (100-240 V). Verwenden Sie nur den X-Rite Akkupack SE15-34. ADVERTENCIA: No use otro cargador de las pilas que no sea la pieza X-Rite SE30-102 (100-240V), por el riesgo de mal funcionamiento del equipo. Use solamente las pilas SE15-34 de X-Rite, es posible que los otros tipos puedan estallar y causar daños corporales. ATTENTION: Ne pas utiliser d’adaptateur autre que SE30-102 (100-240V) de X-Rite au risque de mauvais fonctionnement de l’appareil. Utiliser seulement le bloc de batteries SE15-34 de X-Rite, il y a danger d’explosion et de blessures avec les autres types. AVVERTENZA: Non usare un altro caricabatterie che non è del pezzo X-Rite SE30-102 (100-240V), per il rischio di malfunzionamento dell'apparecchio. Usare solamente gli accumulatori SE15-34 di X-Rite, è possibile che altri tipi possano scoppiare e causare danno personale.

WARNING: This instrument is not for use in explosive environment. WARNUNG: Das Gerät darf in einer explosiven Umgebung NICHT verwendet werden. ADVERTENCIA - NO use este aparato en los ambientes explosivos. ATTENTION: Cet instrument NE DOIT PAS être utilisé dans un environnement explosif. AVVERTIMENTO - NON usare questo apparecchio in ambienti esplosivi.

CAUTION: When using the PosiDot solution, avoid contact with eyes and mouth. Keep away from children. Stains cloth. In case of contact with eyes, rinse immediately with plenty of water until irritation subsides.


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Proprietary Notice The contents of this manual are the property of X-Rite, Incorporated and are copyrighted. Any reproduction in whole or part is strictly prohibited. Publication of this information does not imply any rights to reproduce or use this manual for any purpose other than installing, operating, or maintaining this instrument. No part of this manual may be reproduced, transcribed, transmitted, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, magnetic, mechanical, optical, manual, or otherwise, without the prior written permission of an officer of X-Rite, Incorporated. This instrument may be covered by one or more patents. Refer to the instrument for actual patent numbers.

Copyright © 2004 by X-Rite, Incorporated “ALL RIGHTS RESERVED”

X-Rite® and X-RiteDot® are registered trademarks of X-Rite, Incorporated. All other logos, brand names, and product names mentioned are the properties of their respective holders.

Warranty Information X-Rite, Incorporated warrants each instrument manufactured to be free of defects in material and workmanship (excluding battery pack) for a period of twelve months. If the fault has been caused by misuse or abnormal conditions of operation, repairs will be billed at a nominal cost. In this case, an estimate will be submitted before work is started, if requested. The unit shall be returned with transportation charges prepaid. THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS. THIS WARRANTY OBLIGATION IS LIMITED TO SERVICING THE UNIT RETURNED TO X-RITE, INCORPORATED OR AN AUTHORIZED SERVICE DEALER FOR THAT PURPOSE. X-Rite, Incorporated offers a repair program for instruments out of warranty. For more information, contact X-Rite Customer Service Department. Always include serial number in any correspondence concerning the unit. The serial number is located on the bottom of the instrument housing. This agreement shall be interpreted in accordance with the laws of the State of Michigan and jurisdiction and venue shall lie with the courts of Michigan as selected by X-Rite, Incorporated.


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Table of Contents

Section 1: Overview and Setup ................................................ 1-1 Instrument Description....................................................................................1-1 Unpack and Inspect.........................................................................................1-1 Apply Power ...................................................................................................1-2 Charging/Discharging the Battery ..................................................................1-2

Charging Conditions ...................................................................................1-2 Battery Indicator Status...............................................................................1-3 Attaching the AC Adapter ..........................................................................1-3

Instrument I/O Serial Interface .......................................................................1-3 Section 2: User Interface........................................................... 2-1

Operation Keys ...............................................................................................2-1 Left Side key...............................................................................................2-1 Right Side key.............................................................................................2-1 Center key...................................................................................................2-1

Instrument Screens..........................................................................................2-1 Key Icons ....................................................................................................2-2 Primary Screen Icons ..................................................................................2-2 Secondary Screen Icons ..............................................................................2-3 Typical Measurement Screen......................................................................2-4

Measurement Options .....................................................................................2-4 Setting Measurement Options.....................................................................2-5 Adjusting the Screen Contrast.....................................................................2-5 Setting the Measurement Type ...................................................................2-5 Setting Substrate Type ................................................................................2-6

Section 3: Editing Instrument Utilities..................................... 3-1 Fast Charge Mode...........................................................................................3-2 Screen Ruling Units ........................................................................................3-2 Screen Saver Timeout .....................................................................................3-2 Local Electrical Supply Frequency .................................................................3-3 Feature Upgrade..............................................................................................3-3 Time & Date ...................................................................................................3-4

Section 4: Operation.................................................................. 4-1 Film % Dot Measurement...............................................................................4-1 Flexo Plate % Dot Measurement ....................................................................4-3 Zoom Mode ....................................................................................................4-5


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Image (frame) Storage and Transfer ...............................................................4-7 Storing Images ............................................................................................4-7 Transferring Images ....................................................................................4-8

Percentage (%) Dot Storage..........................................................................4-10 Storing % Dot Samples.............................................................................4-10 Download Stored % Dot Samples.............................................................4-12 Erasing Stored % Dot Measurements .......................................................4-12

Section 5: Service and General Maintenance ......................... 5-1 Repair Information..........................................................................................5-1 Cleaning the Instrument..................................................................................5-1

General Cleaning ........................................................................................5-1 Cleaning the Target Glass...........................................................................5-1

Replacing the Battery Pack.............................................................................5-2 Troubleshooting ..............................................................................................5-3 Accessory Items..............................................................................................5-4 Instrument Upgrades.......................................................................................5-5 Instrument Specifications................................................................................5-6


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1-1

1. Section 1: Overview and Setup

Instrument Description FlexoDot brings the ability to measure exact dot sizes and screen rulings on CTP and conventional flexo printing plates.

Unpack and Inspect After removing the instrument from the shipping carton, inspect it for damage. If any damage has occurred during shipping, immediately contact the transportation company. Do not proceed with operation until the carrier’s agent has inspected the damage.

Your instrument was packaged in a specially designed rigid case and carton to assure against damage. If shipment is necessary, the instrument should be packaged in the original case and carton. If the original packaging materials are not available, contact X-Rite to have replacements shipped to you.

Graphical Display

Viewer

Operation Keys

Serial/Power Port

Interface Cable

Mac Connector (optional)

AC Adapter

Black Mat

PosiDot Solution

Wipes

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Apply Power The Center key is used to turn the instrument on. The instrument automatically powers itself down after approx. one minute of nonuse. NOTE: To start the instrument when either ”fast charging” or ”trickle charging“ message is displayed, press and hold the Center key for approx. two seconds.

Charging/Discharging the Battery Only use the AC Adapter supplied to charge the battery pack. The battery pack must remain in the instrument at all times to operate.

Your new X-RiteDot battery comes in a discharged condition and must be charged before use (up to 14 hours for full charge). Upon initial use (or after a prolonged storage period), the battery may require three to four charge/discharge cycles before achieving maximum capacity. It is normal for a battery to become warm during charging and discharging.

It is important to condition (fully discharge and then fully charge) the battery every two to three months. Failure to do so may significantly shorten the battery's life. To discharge, simply operate your instrument under the battery's power until it shuts down or until you get a low battery warning. Then recharge the battery for up to 14 hours.

A charged battery will eventually lose its charge if unused. It may therefore be necessary to recharge the battery after a storage period.

Charging Conditions No battery charging will take place when the instrument is connected to the AC adapter after it is already powered down. You must turn on the instrument to initiate charging.

After the instrument powers down (when connected to the AC adapter), the following charge conditions occur:

• If the battery is charged, the instrument will automatically go into trickle charge and the message “trickle charging” will be displayed.

• If the battery charge is low, the instrument will charge in the following sequence: “discharging” followed by “fast charging”, followed (after about three hours) by “trickle charging.”

O V E R V I E W A N D S E T U P

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NOTE: A fast charge may be manually invoked if desired. Refer to Fast Charge Mode in Section 3 for additional information.

Battery Indicator Status The battery icon located in the status bar displays the following conditions.

Indicates the battery is fully charged.

Indicates the battery has sufficient charge for a substantial number of measurements.

Indicates the battery is low and will provide approximately 50 additional measurements.

(icon flashing) Indicates the battery is extremely low and must be charged immediately.

Attaching the AC Adapter 1. Verify that the voltage indicated on the adapter complies

with the AC line voltage in your area. If not, contact X-Rite or an authorized representative. NOTE: Older X-RiteDot models, labeled ccDot4 and earlier use a different AC adapter than the newer ccDot5 and X-RiteDot models. Never use your X-RiteDot power supply with an older ccDot4 model or you will permanently damage the ccDot 4 instrument.

2. Insert the mini-DIN plug from the interface cable into the back of the instrument.

3. Insert the small plug from the adapter into the power-input of the DB9 plug on the interface cable.

4. Plug the appropriate detachable line cord into the adapter and then plug the line cord into an AC wall receptacle.

Instrument I/O Serial Interface Your instrument connects to a PC or Mac computer using a serial RS-232 interface cable. To connect to a Mac, you will need to purchase an optional serial adapter or USB converter.

Mini-DIN

Interface Cable

DB9 Plug

AC Adapter Plug

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To install the interface cable: 1. Insert the mini-DIN end of the interface cable into the I/O

port located on the back of the instrument. 2. For a PC, attach the DB9 plug to an available COM port.

For a Mac, attach the optional Mac serial adapter (P/N SE108-DB9PA) to the DB9 plug. Then plug the other end into a modem port.

NOTE: An optional USB to Serial converter is available from X-Rite. The converter is plugged into the DB9 connector and then into the computer’s USB port. Order P/N SE108-USBSERADB9.

PC Connection Diagram

MAC (legacy) Connection Diagram

Optional USB to serial converter(P/N SE108-USBSERADB9)


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2. Section 2: User Interface

Operation Keys Perform measurements and screen/option navigation with the three keys located below the display screen.

Left Side key Use to navigate through the available options. Each time the key is pressed, the highlighted square (reverse image) moves to the next option. Navigation generally follows a left-to-right and top-to-bottom sequence. Press this key to decrease numeric values when editing.

Right Side key Use to toggle an option’s status or access a screen where additional options exist. Press this key to increase numeric values when editing.

Center key Use to turn the instrument on and take measurements. Press this key to return the instrument to the main screen when at the primary or secondary screens.

Instrument Screens When the instrument is powered-up, the main screen appears. The startup screen contains the status bar and firmware version. The status bar displays the current settings for the instrument. You can edit the measurement setup functions from the Primary screen. The Secondary screen contains additional options you can use in conjunction with the software packages.

Status Bar

Right Key

Center Key Left Key

Firmware Version

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Press the Left key to see the primary screen option icons. Press the Right key to see the secondary screen option icons.

Key Icons The icons located above the keys indicate a specific action when the key below it is pressed. See Operation keys later in this section for additional information on the keys.

Navigate icon. Moves the highlighted square to the next option when the key (left) below this icon is pressed.

Return icon. Returns the instrument screen to the previous screen when the key (center) below this icon is pressed.

Select/Toggle icon. Toggles an option’s status or accesses a screen where additional options exist when the key (right) below this icon is pressed.

Primary Screen Icons The upper portion of the screen displays the available options of the instrument. Depending on the instrument model, all options shown may not appear. The key icons along the bottom of the screen are used to describe the actions of the instrument buttons below.

Positive or Negative material (negative film). Indicates the measurement type.

Option Icons

Key Icons

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Flexo Plate (reflectance) or Film (transmission). Indicates the substrate used during a measurement.

Contrast icon. Used to access the contrast adjustment screen.

Utilities icon. Used to access the utilities screen where instrument parameters are set. See Setting Instrument Utilities, Section 3.

Switch menu icon. Used to access the Secondary screen.

Secondary Screen Icons The secondary screen is similar to the primary screen. The remaining options are displayed on this screen. The icons along the bottom are also used to navigate, return and select/toggle. Depending on the instrument you have, all options may not appear.

Two times, Four times, or , Eight times. Indicates the level of zoom set to display sample dots when the zoom tool is activated.

Zoom tool icon. Activates the zoom mode.

1st film roll, 2nd film roll, 3rd film roll, or 4th film roll. Indicates the number of image storage locations set. Refer to Image Transfer and Storage in Section Four.

Option Icons

Key Icons

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Frame store enabled or Frame store disabled. Indicates the status of the image storage option. See Image Transfer and Storage in Section Four.

Percentage dot store. Used to store percentage dot measurements (1-64) in the instrument. This function is also used to download the stored measurements to a computer using the KeyMagic software. See Percentage Dot Storage in Section Four.

Switch menu icon. Used to return to the Primary screen.

Typical Measurement Screen A typical measurement screen displays the instrument status at the top with the measurement results below it. In this example, dot value and size is displayed along with screen angle and ruling.

Screen angle and ruling (LPI) and dot size is automatically calculated each time a dot measurement is taken, in the range of approx. 20-40% and 85-95%. For “chain” dots, the range is 15-30%. These ranges are used as they generally represent dot structures where the elements can be evaluated as non-touching, individual points. The calculation is performed after the measurement is taken. Therefore, if you do not wish to view the ruling/angle/size, you can take additional dot measurements immediately without having to wait for the calculation.

Measurement Options Before you take any measurements, set the measurement options. The options will remain as set until changed. The status bar on the measurement screen displays the current settings.

Status Bar

Dot Value

Screen Angle and Ruling

Status Bar

Dot Size (microns)

U S E R I N T E R F A C E

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Setting Measurement Options All measurement options are located in the Primary screen.

To set options:

1. Press the Center key to turn on the instrument. NOTE: Hold the Center key down for 2 seconds if a charging message is displayed.

2. Press the Left key to advance to the primary screen.

3. See the following procedures to edit options. 4. After setting options in the primary screen, press the

Center key to return to the measurement screen.

Adjusting the Screen Contrast The contrast of the instrument screen can be adjusted to accommodate varying lighting conditions.

1. Using the Left key , move the flashing highlight to the

Contrast icon .

2. Press the Right key to access the contrast adjustment screen.

3. Press the Left key ↓ to decrease contrast and the Right key ↑ to increase contrast. The contrast can be adjusted in 10% increments.

Setting the Measurement Type The instrument can be set to measure on positive or negative (negative film) material.

S E C T I O N T W O

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Measurement Type icon or .

2. Press the Right key to toggle between the two options.

Setting Substrate Type The instrument can be set to measure on flexo plate (reflectance) or film (transmission).


Substrate Type icon or .

2. Press the Right key to page through the two options.


3-1

3. Section 3: Editing Instrument Utilities The Utilities screen consists of six configurable settings that are used to customize your instrument. To access the utilities screen:

1. Press the Center key to turn on the instrument. NOTE: Hold the Center key down for 2 seconds if a charging message is displayed.

2. Press the Left key to advance to the primary screen.


Utilities icon .

4. Press the Right key to access the utilities screen.

5. See the following procedures to edit the utilities. 6. After setting options in the utilities screen, press the

Center key to return to the primary screen.

S E C T I O N T H R E E

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Fast Charge Mode The instrument can be forced into a fast charge mode if desired. After the instrument has reached a sufficient charge, it will automatically change to trickle charge mode.


Fast Charge icon .

2. Press the Right key to activate the fast charge. The instrument will display “Fast Charging” on the instrument display.

NOTE: To exit the fast charge mode, press and hold the Center key for 2 seconds to enter the main measurement screen.

Screen Ruling Units The screen ruling displayed during a % dot measurement can be set as inches or centimeters.


Screen Ruling icon or .


Screen Saver Timeout You can adjust the time that it takes the instrument’s screen to automatically return to the main measurement screen to meet your requirements.


Timeout icon , , , , , or .

2. Press the Right key to page through the six timeout options.

E D I T I N G I N S T R U M E N T U T I L I T I E S

3-3

Local Electrical Supply Frequency The instrument’s electrical supply can be set at 50 hertz or 60 hertz line frequency. NOTE: This setting is used to “synchronize” the instrument with the frequency of “flicker” when a light table is used for transmission measurements from film. Setting this option to the incorrect level will make transmission dot measurements inaccurate, but will not damage your instrument.


Frequency icon or .


Feature Upgrade Your instrument can be upgraded with new features by entering a new key code obtained from X-Rite.


Key icon .

2. Press the Right key to access the key code entry screen. Make a note of the existing key code number in case it needs to be entered at a later time.

3. Enter the first digit/character of the new key code number

obtained from X-Rite by pressing the Right key to advance to the correct digit/character.

Existing key code

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4. Press the Left key to move the cursor to the next

location. Press the Right key to advance the digit/character.

5. Repeat steps 3 and 4 to enter all 12 digit/character.

6. After completion, press the Center key to activate the new key code.

If key code was entered successfully, “KEY ACCEPTED” is displayed on the screen. If “KEY REJECTED” appears, try reentering the key code again. If a problem still exists, contact X-Rite or an X-Rite representative.

Time & Date You can adjust the internal time and date of the instrument.


Calendar icon .

2. Press the Right key to access the time/date adjustment.

3. Press the Left key to move the cursor (flashing number) to the desired time or date location. Press the

Right key to advance the digit. Note: Holding down the key will also advance the digit.


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4. Section 4: Operation IMPORTANT: The instrument algorithms are established to give the best possible results in the 1% to 99% measurement range. Therefore, any sample measurement of 0% or 100% may not be correct and is not an indication that the instrument is malfunctioning.

Film % Dot Measurement The instrument is designed to measure percentage values on film using a standard light table. For best instrument performance, the light table should operate in the range of 100 lux (min.) to 1500 lux (max.). Because the instrument automatically calibrates for every measurement, it is not necessary to have a calibrated light source or use the same spot for every measurement. NOTE: For accurate % dot measurements, ensure you have set the appropriate electrical supply frequency. Refer to Section 3.

To take a % film dot measurement: 1. Press the Center key to turn on the instrument.

NOTE: Hold the Center key down for 2 seconds if a charging message is displayed.

2. Set measurement type (+ or -) and transmission ( ) measurement options. NOTE: Refer to Section 2, Measurement Options for additional information on selecting options.

3. Place film on the light table emulsion side up. 4. Position the instrument on the film sample. Make sure the

sample is flat and the instrument is making good contact.

S E C T I O N F O U R

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5. Use the viewer window to position to desired area on the

sample.

6. At the main menu screen, hold the instrument steady and

press the Center key to take the measurement. Measurement results are displayed on the instrument screen.

7. Press the Right key to see a magnified view of the

measurement area. Pressing the Right key again returns the display to the main measurement screen.

Viewer Window

O P E R A T I O N

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Flexo Plate % Dot Measurement The instrument is designed for measuring % dot in flexo plates (e.g., polymer). For best results, the first measurement of a new sample should always be taken in the mid-tone area.

To take a flexo plate % dot measurement: 1. Press the Center key to turn on the instrument.


2. Set measurement type (+ or -) and reflectance ( ) measurement options. NOTE: Refer to Section 2, Measurement Options for additional information on selecting options.

3. Place the black mat supplied on a flat surface and position the flexographic plate “image side up” on the black mat. Apply one drop of PosiDot to the area to be measured. An amount of approximately 3mm (1/8”) in diameter is desirable.

4. Active the instrument so that the blue illumination lights are

on without flashing. This will help to find the area to be measured. NOTE: Do not exert any downward pressure on the instrument before or during a measurement. Pressing the instrument down on the plate with force distorts the natural shape of the dots and subsequent measurements will be inaccurate.

5. Using the viewer window, carefully position the instrument on the sample where the drop was applied. Make sure the drop of liquid fills the center of the glass target, and there are no air bubbles or foreign materials in the sample area.

Black Mat Flexo Plate


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6. At the main menu screen, hold the instrument steady and

press the Center key to take the measurement. Measurement results are displayed on the instrument screen.

7. Press the Right key to see a magnified view of the

measurement area. Pressing the Right key again returns the display to the main measurement screen.

8. After the measurement, clean both the instrument and the

flexo plate with the cloths provided. Additional cloths and PosiDot liquid can be ordered from X-Rite. Refer to Accessories in Section 5.

Viewer Window

O P E R A T I O N

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Zoom Mode The graphical dot image can be zoomed for easier viewing. The image that can be zoomed is the last dot measurement taken with the instrument. Because the zoomed image is larger than the display screen, you can use the left and right keys to scroll the image to the correct viewing position. The instrument supports two times (x2), four times (x4) and eight times (x8) zoom modes. To zoom on a dot measurement: 1. Press the Center key to turn on the instrument.


2. Take a dot measurement. 3. Press the Left key to advance to the secondary screen.

4. Make sure the flashing highlight is on the zoom factor

icon (x2, x4 or x8) and press the Right key to select desired zoom factor.


zoom tool icon .


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6. Press the Right key to access the zoomed image.

7. Press the Left key to scroll the image from left to right.

Press the Right key to scroll the image from top to bottom. 8. Press the Center key to exit out of the zoom mode and

return to the secondary screen.

Scroll Bar

O P E R A T I O N

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Image (frame) Storage and Transfer Images can be stored in the instrument for later transfer to a computer, or instantaneously transferred to a computer after a measurement. Images are transferred to the computer using the ImageLink software supplied with your instrument. Refer to the on-line guide for the transfer procedure.

Storing Images A standard instrument can store a total of 32 images in 4 film rolls (8 images per roll). The instrument can be upgraded to 32 film rolls for a total of 256 images stored. IMPORTANT: A new film roll must be selected after 8 images are stored. If not, all 8 previously stored images will be erased when a new measurement is taken.

To store images in a film roll: 1. Press the Center key to turn on the instrument.


2. Press the Right key to advance to the secondary screen.


film roll icon .

4. Press the Right key to select desired film roll (1, 2, 3 or 4) storage location.


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frame store icon .

6. Press the Right key to activate storage.

(storage on) (storage off)

7. Press the Center key to return to the measurement screen.

8. Take a measurement as normal. Calibrating, Checking, Reading and Saving Frame are momentarily displayed followed by the measurement data.

9. To view the storage location, press the Right key to access

the magnified view. The storage location and images stored are displayed at the top of the screen.

10. Press the Right key again to return the display to the main

measurement screen.

Transferring Images The instrument can transfer images instantaneously after a measurement. To instantly transfer images, the frame store option must be enabled and the ImageLink software running on the computer. Images will also be simultaneously stored in the

Film roll location (1) Images stored (4)

O P E R A T I O N

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instrument’s film roll location. For additional information on transferring stored images, refer to the ImageLink on-line guide for details.

To instantaneously transfer images: 1. Make sure the instrument is interfaced to the computer (see

section 1 for connections) and the software connection is activated.

2. Press the Center key to turn on the instrument. 3. Enable Frame Store option as previously explained in

Storing Images. The status bar should show the connection icon as active.

(active connection) (inactive connection) If active image does not appear, refer to the ImageLink on-line guide for troubleshooting tips. 4. Take a measurement as normal. Image data is transferred

to the computer.


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Percentage (%) Dot Storage The instrument can store up to 64 % dot measurements for later downloading to a computer using the KeyMagic software supplied with your instrument. This storage feature is useful where a large number of measurements need to be taken and a direct interface to a computer is not readily available.

Storing % Dot Samples To store % dot measurement: 1. Press the Center key to turn on the instrument.


2. Press the Right key to advance to the secondary screen.


% dot store icon to access the store and download feature.

O P E R A T I O N

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4. Position the instrument on the first sample to store and

press the Center key to take a measurement. The percentage value of the measurement is displayed along with the storage location. If you would like to retake the measurement or take a measurement at a different area without changing the storage location, reposition the

instrument and press the Center key again. The old measurement will be overridden.

5. To store the current measurement to the location displayed

and move on to the next measurement, press the Right key

. The percentage storage location increments to the next location.

6. Position the instrument on next location and press the

Center key to take the measurement. Press the

Right key to store the measurement. 7. Continue with additional measurements. 8. After storing all required measurement, press the Left key

to return to the main % dot screen.

9. Use the Left key to move the highlight to the Exit

icon and then press the Right key to return to the main measurement screen.


4-12

Download Stored % Dot Samples The instrument can download stored % dot measurements to a computer that has the KeyMagic software activated. Refer to the KeyMagic on-line document supplied with your instrument. To download stored samples: 1. Make sure the instrument is interfaced to the computer (see

section 1 for connections) and the software connection is activated.

2. Press the Center key to turn on the instrument. 3. Access the % dot storage and download feature as

previously explained in Storing % Dot Samples.


% dot download icon .

5. Press the Right key . Sending is momentarily displayed and the samples are sent to the computer.

Erasing Stored % Dot Measurements To erase stored samples from the instrument: 1. Press the Center key to turn on the instrument. 2. Access the % dot storage and download feature as

previously explained in Storing % Dot Samples.


% dot erase icon .

4. Press the Right key . Erasing Store is momentarily displayed and the samples are deleted from the instrument.


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5. Section 5: Service and General Maintenance

Repair Information The FlexoDot instrument is covered by a one-year limited warranty—excluding battery pack—and should be referred to X-Rite or an authorized service center for repairs within the warranty period. Attempts to make repairs within this time frame may void the warranty.

X-Rite provides a factory repair service to their customers. Because of the complexity of the circuitry, all repairs should be referred to the factory or an authorized service center. Contact information for all X-Rite locations is listed on the last page of this document.

X-Rite will repair any instrument past warranty. The customer shall pay shipping cost to the factory or authorized service center and repair cost. The instrument shall be submitted in the original case and carton, as a complete unaltered unit.

Cleaning the Instrument Your instrument requires very little maintenance to achieve years of reliable operation. However, to protect your investment and maintain measurement accuracy, a few simple cleaning procedures should be performed from time to time.

General Cleaning The exterior of the instrument can be wiped clean with a cloth dampened in water or mild cleaner whenever required. NOTE: DO NOT use any solvents to clean the instrument; this causes damage to the housing.

Cleaning the Target Glass The target glass can be cleaned using a solvent applied with a small cotton swab. Use caution not to allow the solvent to come into contacted with the instrument housing.

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Replacing the Battery Pack 1. Unplug the interface cable from the instrument. 2. Carefully turn the instrument over and rest it on its top.

3. Remove the screw securing the battery cover in place and

remove the cover. 4. Remove the old pack battery and unplug the connector. 5. Plug in the connector from the new battery pack and install

the battery into the compartment. 6. Replace the battery cover and secure with screw. 7. Charge the new battery for 14 hours for full charge.

Battery Cover

Battery Pack

Connector

S E R V I C E A N D G E N E R A L M A I N T E N A N C E

5-3

Troubleshooting No Power

Are the batteries fully charged? If the battery power is low, the "battery icon" will flash in the display screen.

Connect the instrument to the power supply using supplied cable and press the Center key. If the instrument does not power up, check power supply. If the power supply is working, the battery pack or instrument may have failed. Return the instrument for repair.

Measurements appear inaccurate or erratic

The FlexoDot is sensitive to bright light reflected into its viewer. Make sure there is no light (including sunlight) shining directly into the viewer window.

If measurements still appear inaccurate, shield the FlexoDot viewer window with your hand. Be careful not to apply any downward pressure on the instrument when doing this).

If you are measuring a flexographic plate, ensure that you do not apply any overdue pressure to the instrument when taking a measurement. Doing so can provide inaccurate results as the natural shape of the dots will have distorted. All that is required is a gently, even press of the Center key.


5-4

Accessory Items P/N SE108-102 Integrated interface cable supplies serial and power from power supply

P/N SE108-SBSERDB9 Keyspan Adapter option for USB connection to Windows or Macintosh computers

P/N SE108-DB9PA Adapter to allow serial communication with a legacy Macintosh computer

P/N SD67-CTP50-01 Large plastic travel case for FlexoDot

P/N CTP50-200 PosiDot Fluid Refill Kit (includes wipes)

P/N CTP10-500-CD CD containing ImageLink (video) and KeyMagic (data) software, X-RiteDot operator manuals, and software manuals

P/N SE30-103 Power supply (7.5vdc) for CCDot4

P/N SE30-102 Power supply (9.0vdc) for X-RiteDot and CCDot5

P/N SE15-34 Battery Pack for X-RiteDot and CCDot5, CCDot4


5-5

Instrument Upgrades P/N CTP-UP-P Upgrade to add “Data to PC/Mac” option

P/N CTP-UP-V Upgrade to add “Video to PC/Mac” option

P/N CTP-UP-P-V Upgrade to add “Video to PC/Mac” option to a FlexoDot model that already contains the “Data to PC/Mac” option


5-6

Instrument Specifications Technology 7,000 DPI CCD array

Measurement Area 1 mm

Optical Range 85-175 lpi

Illumination Intense Blue LED

Data Storage 32 values with data option

Measurement Time 2 seconds

Warm-up Time None

Accuracy +/- 1% dot

Display Numeric display Graphical display with image view and zoom

Data Connection Serial connection Mini-DIN Mac serial adapter optional USB adapter optional

Power Source Rechargeable battery pack Switching power supply (100-240 ~)

Charge Time Up to 14 hours for full charge

Physical Dimensions Height: 5.4cm (2.125in) Width: 9.5cm (3.75in) Length: 26cm (10.25in)

Weight 540g (1.2 lbs.)


5-7

X-Rite, Incorporated - World Headquarters 3100 44th Street S.W. • Grandville, Michigan 49418 • USA www.x-rite.com For questions on product use and operation, contact Applications Support using the following e-mail address or the numbers provided below [email protected] For repairs and service, contact Customer Service using the following web link or the numbers provided below http://www.xrite.com/contact_us.aspx Tel: 1-888-826-3059 • Fax: 1-888-826-3061 or (616) 534-0726 International Numbers Tel: 1-888-826-3039 or (616) 534-7663 • Fax: (616) 534-0723 X-Rite GmbH Stollwerckstraße 32 • 51149 Köln • Germany Tel: (49) 22 03 – 91 45-0 • Fax: (49) 22 03 – 91 45-19 X-Rite GmbH Sochorova 705 • CZ-682 • 11 Vyskov • Czech Republic Tel: (420) 507-328197 • Fax: (420) 507-328138 X-Rite Asia Pacific Ltd. Room 808-10 • Kornhill Metro Tower • 1 Kornhill Road • Quarry Bay Hong Kong • Tel: (852) 2-568-6283 • Fax: (852) 2-885-8610 X-Rite Ltd. The Acumen Centre • First Avenue Poynton, Cheshire • England Tel: 44-0-1625-871100 • Fax: 44-0-1625-871444 X-Rite Méditerranée Parc du moulin de Massy • 35, rue du Saule Trapu • 91300 Massy • France Tel: 33-1-69.53.66.20 • FAX 33-1-69.53.00.52 X-Rite Italy Srl Via per Caronno, 35 21040 Origgio (Va) • Italy Tel. 0039 02 96734266 • Fax. 0039 02 96730681 X-Rite K.K 4F, 3-19-18 Shibaura, Minato-ku Tokyo • 108-0023 Japan Tel: +81-3-5439-5971 • Fax: +81-3-5439-5972 X-Rite Asia Pacific Ltd. - Singapore Representative Office 14 Science Park Drive • #02-04 The Maxwell Singapore Science Park • Singapore 118226 Tel: + 65 7788-773 • Fax: + 65 7788-645

P/N CTP50-500 Rev. C-9/21/04

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