flextronics plastics technology (shen zhen) co., ltd

standard specifications
3.2 ...........................................................6
4 .....................................................................7
4.1 ...................................................................7
4.2 .....................................................................9
4.3 ..................................................................11
5 ..................................................................13
5.1 ........................................................13
5.2 ....................................................................16
5.3 ................................................................17
5.4 ..................................................................17
5.5 ....................................................18
5.6 INTERLOCK ................................................................19
5.7 .................................................20
5.8 ...............................................................21
5.9 .................................................................21
8.7 ......................................................43
9. HEAT EXCHANGE SYSTEMS .......................................................46
13.1 ...............................................................72
13.2..............................................72
14. SPECIAL DESIGN .............................................................79
14.2 INSERT MOLDING..............................................................83
14.5 PRECISION GEARS.............................................................86
14.6 ELECTROFORM ................................................................88
Flextronics Plastics Technology (Shen Zhen) Co., Ltd.
Standard specifications for plastic injection mould tools
1(Introduction)
2(Objective)
3
3.1.1 DFM
DFM
3.1.2 DFM
DFM
Ver:1.0 Issue:2005 9 30 - 6 -
3.2
4
4.1
4 9(BOM)
5 10
1
2
4.1.1

4.2
4.2.1

HIPS 0.5% 10.05 (+) 0.05 010+
− 0.025 0
− 0 0.025
+ 1.0 0
− 0 0.1
2.0 4.010−
− 1.0 1.07.9 +
− 05.0 05.075.9 +
4.3
4.3.1

4.3.2 /
Design Standards (Level)
5

H13 420 P20 1045;1040;1050
MOLD LEVEL Moldbase
5.1.2
Locating guide bush
Ver:1.0 Issue:2005 9 30 - 14 -
Latch
5.1.3
150~290 30 45~60 50~60 50~60 25
300~450 35~40 60~80 60~70 60~70 30
450~650 40~45 80~100 65~75 65~75
700 45~60 100~120 75~100 75~100 35~40
.
5.2
,
5.2 E or pi cat e s M Ejector Guide
Pin Diameterodel B A B 2020 150 2023 180 2025 2
00
8 0
2330 194 2335 244 2340
106 294
2530 110 190 2535 230 2540 280 2545 330 2550
102
114 272
134 272
134
272
16
128
154
164 307
152
20
558 4040 252 4045 302 4050 352 4055 402 4060 452 4070
198
552 4545 286 4550 336 4555 386 4560 436 4570
226
536 5 336 050 5 386 055 5 436 060
256
5070
536
25
5.3
, A.
5.4
a).
5 . 5.5
.5 d)
D
L 70~100 70~100 70~100 70~100 70~120 70~150 70~200 70~200 70~250
M M8 M8 M10 M10 M10 M6 M6 M8 M8

2 30 1

5.5.

5.5.3

5.6.2
5.6.3 5.6
Ver:1.0 Issue:2005 9 30 - 20 -
L W H M 100 60 20 6 M8 100 80 30 10 M10
5.8 5.7.1
5.7.2 5.7
5.7
5.9 5.9.1 1~2mm , B 20 30mm.,
. ,
a). : L3=L1+L2+10mm b). : L=>L1+L2+L3+20mm
.9.2
Ver:1.0 Issue:2005 9 30 - 22 -
5/8” 3/4” 1” 1-1/4” 1-1/2” 2” 1”~12” 1”~6-1/2” 1”~12” 1-1/2”~12” 2”~12” 2-1/2”~12”

.
:

:
<3.b-5>

:
6C & C
1050
3538HRC 1000N/mm²
H-13 ASSAB 8407
54 180H-220HB
48HRC
²
,
(1522HRC)
(330ºC/3hr)
,
6.2
Ver:1.0 Issue:2005 9 30 - 26 -
7SLIDER SYSTEM
7.2. B 2/3H 2
13mm. e E T 12mm
7.1.:
,,,.,
M
W1
101620
25Z
Y
D

TW2
20
15
7
4050
30
20
10
5
Φ6
8
20
30
30
20
20
20
12
Ver:1.0 Issue:2005 9 30 - 27 -
L
H
W
A
B
C

PSL0003 PSL0002
?10 ?8
15 1012
E1
F E+2°
Ver:1.0 Issue:2005 9 30 - 28 -
T

H
7.4.2 20mm CORE
7.4.3 10mm
.4.4
7.5 5.1.:
7.5.1.3.:
Ver:1.0 Issue:2005 9 30 - 33 -
7.5.2.: A
(B)A,.
uld toolsStandard specifications for plastic injection mo cs Plastics Technology (Shen Zhen) Co., Ltd. Flextroni
Ver:1.0 Issue:2005 9 30 - 35 -
7.5.3. :
Ver:1.0 Issue:2005 9 30 - 36 - Ver:1.0 Issue:2005 9 30 - 36 -
(B)

8.1.4

8.2
8.2.1
8.2.2 75T d=φ3.5 ,75T ( 75T) d=φ4.5220T

2.3
3°
Ver:1.0 Issue:2005 9 30 - 38 -
8-3
8.3 8.3.1 8-4 U 8-5.

2.533.544.5567810 U 44.5567810
8.3.2 , ,.
.
PAPP 0.01
8.4

4
Sub Gate
e=1-3 L=10-15
5
t
15 °
d
ook Gate

,

8.5 Flex RLR d .
8.6 1055 420 ,
() 10mm, 3X45°.
d d D1 H1 H2
φ4 4 8 3 4 φ5 5 9 4 5 φ6 6 10 5 6 φ8 8 12 7 8

φ100φ110φ120φ200
8.7
. ,.
: .
Hot Tip Nozzle,Manifold,Locate ring,Nozzle Pad….. Locate Ring Nozzle Pad
Manifold Valve Pin
Gate Seal Nozzle
Gate
8.7.1 ster
Gate Style F-Type
orpedo rpedo rpedo
Sprue Valve Valve
alue dge dge
PES PSU PVC PC
LCP PET PBT PPS
Ver:1.0 Issue:2005 9 30 - 44 -
8 Mold l
ld L l
.7.2 Leve
Mo eve
Ver:1.0 Issue:2005 9 30 - 45 -
D(mm) φ100φ110φ120φ200
9. H
9. 9.1.1 . 9.1.2 .
9.1.2.a h≥15mm.( 9.1.2) 9.1.2.b 1d .( 9.1.2) 9.1.2.c 3~5 .(9.1.2
EAT EXCHANGE SYSTEMS
.1.4 d2(15 19 22 26 ), 4 .
9.1.4.a 9.1.4.b
9.1.5 .
Ver:1.0 Issue:2005 9 30 - 48 -
9.1.6.e
1 .4x10 15x2.5 15x2 10 6
1 .4x10 15x2.5 15x2 12 6

CATALOG MUMBER NOMINAL SIZE LENGTH L HEX SIZES DRILL SIZE D TBP-10 1/8 .50 5/64 11/32
TBP-10-OS 1/8 .50 5/64 23/64 TBP-20 1/4 .56 1/8 7/16
TBP-20-OS 1/4 .56 1/8 29/64 TBP-40 3/8 .62 1/8 9/16
TBP-40-OS 3/8 .62 1/8 37/64 TBP-60 1/2 .62 1/8 11/16
TBP-60-OS 1/2 .62 1/8 45/64
9.2.3 ,

Catalog Number
-.015
SB06L4 1/16 4 .05 .250 SB06L8 1/16 8 .05 .250 SB06L12 1 /16 12 .05 .250 SB12L4 1/8 4 .05 .312 SB12L8 1/8 8 .05 .312 SB12L12 1/8 12 .05 .312 SB25L5 1/4 5 .08 .437 SB25L10 1/4 10 .08 .437 SB25L15 1/4 15 .08 .437 SB37L6 3/8 6 .09 .562 SB37L12 3/8 12 .09 .562 SB37L18 3/8 18 .09 .562 SB50L8 1/2 8 .09 .687 SB50L16 1/2 16 .09 .687 SB75L12 3/4 12 .09 .937. SB75L20 3/4 20 .09 .937 SB100L16 1 16 .105 1.125 SB100L24 1 24 .105 1.125
9.2.4

L Overall
Blade width -.005 -.015
TB06L4 1/16 4 2 .05 .250 TB06L8 1/16 8 4 .05 .250
TB06L12 1 /16 12 6 .05 .250 TB12L4 1/8 4 2 .05 .312 TB12L8 1/8 8 4 .05 .312
TB12L12 1/8 12 6 .05 .312 TB25L5 1/4 5 2 .08 .437
TB25L10 1/4 10 4 .09 .437 TB25L15 1/4 15 6 .09 .437 TB37L6 3/8 6 2 .09 .562
TB37L12 3/8 12 4 .09 .562 TB37 62 L18 3/8 18 6 .09 .5 TB50 87 L8 1/2 8 3 .09 .6
TB L16 1/2 16 5 .09 .687 50 TB7 L12 3/4 12 4 .09 .937. 5 TB75L20 3/4 20 6 .09 .937
TB100L16 1 16 5 .105 1.125 TB100L24 1 24 8 .105 1.125
9.2.5
9
.2.5.a

d d1 L D D1 C
2.4 2.0 8 6.0 6 5.0 3.1 2.6 8 6.0 6 6.0 4.2 3.6
200 300
1 2 2
d d L D D1 C d h1 h h3
2. .0 PF 8 6.7 2.0 6.0 10 2 5.0 4 2 1/8 0 3. .6 PF 8 2.6 10 2 6.0 1 2 1/8 6.7 6.0 0 4. .6
PF 10 3.6 12 2 8.0 2 3
200 (300)


L D 35~45 50~100 105~150 155~185 190~250 255~300 305~350 355~400
1.5 2
10 12
9.2.7 .
A Dxd1 t H 6 16x2.5 3.5 1.7 8 16x2.5 3.5 1.7 10 20x2.5 3.5 1.7 12 20x2. 3.5 1.7 5
9.2 .8
Ver:1.0 Issue:2005 9 30 - 53 -

Catalog No.

Catalog No.

10
10.2.1 Ejector Pin

YCUT ( 10-2 )
Ø W H
8 5
10.2.3 Shoulder Ejector Pin ( 10-3 )
L 100 150 200
10-3
d * N *L *
10.2.4 Sleeve Ejector

Mold Level

D1 D2 D2D1+0.5mm D3 D4 D4D3+1mm L1 L125~40mm L2 L2=30mm L
D1 * 5mm

Ver:1.0 Issue:2005 9 30 - 58 -
L’ D3*L* *L’*
30 - 59 -
10-5
Lifter
10.2.7

10-8 )
10-8
W1 W2 W3 H1 H2 T/t w1 w2 w3 h1 h2
10- 7
Ver:1.0 Issue:2005 9 30 - 60 -
4 2 4 2.2 4.2 5 3 5 3.2 5.2 6 4 6 4.2 6.2
7~8 5 7
6.1 14.1 1 15
5.2 7.2 9~15 5.6 9 6.2 14.2 1.7 25 6 9.4 16~25 12 16 6.3 14.3 2 35 12.6 16.6 26~35 15 21 6.4 14.4 3 40 15.8 21.8
6 14
10-7
10-9
( 10-10 )
( 10-12 )
Ver:1.0 Issue:2005 9 30 - 63 -
10-14
Mold Closed Mold Open

10-8
2)
6)

7) 45°
1

11VENTING
11.1 .
11.1
11.1
11.2 .
11.2
11.2
11.3
11.4 CORE . “X”1/2, 11.1
11.4
()
, , 11.1
11.6
11.7
11.7
12 POLISHING . SPI-SPE
A # (
A-1 #3 () A # (
A ( B () B # () B () C-1 #600 () C # ()
-3 #320 () = (# ) = (
= ()

S1 136H(420 13),2083(420)…… MoldTech

-2 6 ) -3 #15 ) -1 #600
-2 400
-3 #320
-2 400
13 TEXTURING\ENGRAVING\MARKING
13.2
36(420),S ),8407(H
MoldTech Mold-Tech A Mold-Tech B
Pt Dept Mini Dra
MT- 0.0 1.5° MT-11205 11010 01 0.0025 4°
MT- 0.001 2.5° MT-11210 0035 11020 5 0. 5.5°
MT- 0.00 3° MT-11215 11030 2 0.0045 6.5°
MT-11040 0.003 4.5° MT-11220 0.005 7.5°
MT-11050 0.0045 6.5° MT-11225 0.0045 6.5°
MT 0.00 4.5° MT-11230 0025 -11060 3 0. 4°
MT 0.00 4.5° MT-11235 0.004 6°-11070 3
MT 0.0 3° MT-11240 0015 -11080 02 0. 2.5°
MT 0.003 5.5° MT-11245 0.002 3°-11090 5
MT 0.00 9° MT-11250 0025 -11100 6 0. 4°
MT 0.002 4° MT-11255 0.002 3°-11110 5
MT 0.00 3° MT-11260 004 -11120 2 0. 6°
MT-11130 0.0025 4° MT-11265 0.005 7°
MT 0.00 4° MT-11270 004 -11140 25 0. 6°
MT 0.002 4° MT-11275 0.0035 5°-11150 75
MT 0.0 6° MT-11280 0055 -11160 04 0. 8°
Mold-Tech C Mold-Tech D
Pt Dept Mini Dra
MT 0.00 7.5° MT-11405 0.0025 4°-11305 5
MT 0.00 7.5° MT-11410 0035 -11310 5 0. 5.5°
MT 0.00 1.5° MT-11415 0.002 3°-11315 1
MT 0.00 4° MT-11420 0025 -11320 25 0. 4°
MT-11325 0.003 4.5° MT-11425 0.0035 5.5°
MT 0.0 3° MT-11430 .007 -11330 02 0 10°
MT 3° MT-11435 0.010 15°0.00-11335 2
MT 0.0 4.5° MT-11440 0005 -11340 03 0. 1.5°
MT 0.0 4.5° MT-11445 0.0015 2.5°-11345 03
MT 0.00 5.5° MT-11450 0025 -11350 35 0. 4°
MT 0.0 4° MT-11455 0.003 4.5°-11355 025
MT 0.0 5.5° MT-11460 0035 -11360 035 0. 5.5°
MT 0.00 7° MT-11465 .005 -11365 45 0 7.5°
MT 0.00 6° MT-11470 .002 -11370 4 0 3°
MT 0.00 6° MT-11475 .002 -11375 4 0 3°
MT 0.0 6° MT-11480 .003 -11380 04 0 4.5°
Ver:1.0 Issue:2005 9 30 - 73 -

AB

NIHON ETCHING \
S
µ
HN-DS11 1° 5 ~ 7 800
HN-DS12 1 1 60 0 .5° 0 ~ 13 0 ~ 80
HN-DS13 2° 1 60 0 2 ~ 15 0 ~ 80
HN-DS14 2° 1 60 0 3 ~ 19 0 ~ 80
HN-DS01 3° 25 ~ 30 320
HN-DS02 4° 35 ~ 40 320

HN 4. 38 ~ 43 320 -DS04 5°
HN-DS05 1.5° 9 ~ 13 800
HN-DS06 2° 14 ~ 19 800
HN 19 4 -DS07 2.5° ~ 2 600
HN-DS08 3° 25 ~ 30 400

S G --- ---
NO. 1 1° 1.7
NO. 2 1° 1
NO. 3 1° 1.4
NO. 4 1° 1.8 1000
NO. 5 1° 2.9 1000
NO. 6 1.5° 4 1000
NO. 7 1.5° 6.5 #800
NO. 8 2° 7 #800
NO. 9 2.5° 7.7 #800
NO.
10 3° 10~11 #600
NO. 11 3~4° 12~15 #600
NO. 12 4~5° 16~18 #600
S --- G ---
HN22 3~4° 23 5 ~2 #400
HN23 4~5° 33~37 #320
HN24 4° 19~21 #320
HN25 4° 23~25 #320
HN26 4° 26~30 #320
HN27 5° 37~40 #320
HN28 5~6° 41~43 #320
HN29 #320 5~6° 45~50
HN30 6° 58~63 #320
HN31 6° 65~73 #320
S --- G ---
HN1002 1.5° 8~ #800
S --- G ---
HN20 2 0 2.5° 22~34 #400
HN2003 3.5° 40~44 #400
HN2004
4° 44~47 #400
HN2005 61~65 #400 5.5°
HN2006 5.5° 60~63 #400
HN2007 5° 61~64 #400
HN2008 5° 63~66 #400
HN2009 3° 33~35 #400
HN2010 3.5° 43~46 #400
HN2011 2° 20~21 #400
HN2012 3° 28~32 #400
HN2013 3.5° 30~35 #400
HN2014 2.5° 19~22 #400
HN2015 2.5° 25~29 #400
HN2016 3° 33~38 #400
HN2017 4° 38~41 #400
HN2018 4° 50~58 #400
HN2019 5° 70~75 #400
HN2020 2° 16~23 #400
HN2021 2.5° 23~26 #400
HN2022 3° 25~27 #400
HN2023 4° 30~34 #400
HN2024 4.5° 42~50 #400
HN2025 5° 52~56 #400
HN2026 5° 62~70 #400
S --- G ---
HN 3.5° 2 #600 3012 4~28
HN3013 3.5° 27~31 #600
S --- G ---
ENGRAVING & MARKING 13.2
a
13.22 Date Indicator:(
.
13.23 Recycle Marked Pins ()

SPI
Ver:1.0 Issue:2005 9 30 - 79 -
14. SPECIAL DESIGN
1
Good bonding Poor bonding No bonding
Raw
A SA
C A
Ver:1.0 Issue:2005 9 30 - 79 -
14. SPECIAL DESIGN
,,. 1 Raw material combinations in the two-component process, taking adhesion into consideration.
Good bonding Poor bonding No bonding
Raw
ASA + + + O + + - +
CA + + O
EVA + O + + + + + +
PA66 + + O O O O O +
PC + O + O - + +
PE-LD O + O O + + O O + O -
PMMA + O O + O O - + +
POM O O + O
PP O O + O O - + O O + O O O - O
PPO + O + + + O
PS-HI O - O O - - O + + + O O
PTMT + + +
TPU + + - - - + +
SAN + + + + O O O + + +
1
Standard specifications for plastic injection mould tools Flextronics Plastics Technology (Shen Zhen) Co., Ltd.
Ver:1.0 Issue:2005 9 30 - 81 -
2

14.2 Insert molding
14.2
Ver:1.0 Issue:2005 9 30 - 84 -
14.3 GAS ASSISTED INJECTION
(GAS ASSISTED INJECTION)

14.4 IMD insert moldling decoration IMDIn-Mold DecorationIMD

IMD PC PET
MERGE PC
PET PET FOIL MERGE
PET PC ABSPMMA
PC PET

PLASTICS
FILM
14.5 Precision gears
15.6
Rack &gear
14.6 Electroform
Ver:1.0 Issue:2005 9 30 - 89 -
14.7 CORE
Ver:1.0 Issue:2005 9 30 - 90 -
14.7.2 CORE
Ver:1.0 Issue:2005 9 30 - 91 -
15
1(Introduction)
2(Objective)
3
3.2
4
4.1
4.2
4.3
5
5.1
14.5 Precision gears

flextronics plastics technology (shen zhen) co., ltd

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