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Fluid Condition Monitoring Products Global Filtration Technology

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Page 1: Fluid Cond Monitor

Fluid ConditionMonitoring Products

Global Filtration Technology

Page 2: Fluid Cond Monitor

2

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH

Why on-site fluid condition

monitoring?

■ Certification of fluid cleanliness levels.

■ Early warning tool to help prevent catastrophicfailures in critical systems.

■ Immediate results with laboratory accuracy.

■ To comply with customer cleanliness requirementsand specifications.

■ New equipment warranty compliance.

■ New oil cleanliness testing.

■ Identification of a fluid’s saturation point and/orwater content.

■ Continuous monitoring for water contamination.

ISO 21/19/17 fluid

(magnification 100x)

ISO 16/14/11 fluid

(magnification 100x)

In 1995, Parker became one of the first to successfully

market the concept of a portable particle counter, the

PLC-2000. Since then, we have acquired UCC, Inc., a

recognized pioneer in condition monitoring equipment

such as the LCM20 particle counter and H2Oil

water-in-oil monitor.

Along with the development of new, innovative

products, such as the IQ200 dedicated on-line particle

counter and the MS100 moisture sensor, Parker has

grown into the industry leader for condition monitoring

products. A variety of both proven and leading-edge

products are now available for applications in both the

industrial and mobile marketplace.

Laser

Fluid Flow

Processor ReportPhoto Diode

1000 ppm

(.10%)

Visual Effectsof Water in Oil

300 ppm

(.03%)

IntroductionIntroduction

Page 3: Fluid Cond Monitor

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH3

Page 4: Fluid Cond Monitor

4

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH

Continuous on-line laser particle counter

The IQ200 particle counter is specifically designed to

provide continuous, on-line monitoring of the particulate

contamination level of hydraulic and lubrication fluids.

The small, compact IQ200 can connect to virtually

any system to give the user real-time data from every

3 seconds to 24 hours. The data is easily transferred and

organized to a laptop computer or PC station using the

supplied software. All of this for about 1/2 the price of

traditional portable particle counters.

■ Remote and multiple system monitoring from one location.

■ Completely automatic.

■ Laser accurracy and repeatability.

■ Programmable test intervals from 3 seconds to 24 hours.

■ Adjustable contamination level alarms.

■ Integral flow and calibration check.

■ ISO 4406-1999 reporting format (4, 6, 14 micron)and correlation to NAS 1638.

■ User friendly Windows-based software.

■ Data displayed instantly in chronological or graphic form.

IQ 200IQ 200

Page 5: Fluid Cond Monitor

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH5

Real time

fluid condition

report

User

defined

sample

intervals

Real time particle

count graphing

with programmable

alarms

ISO/NAS

alarms

ISO/NAS

alarm setting

Output data

SpecificationsPressure

3000psi (207 bar) maximum operating. Minimum pressurerequired depends on fluid viscosity, connections, andlength of hose assemblies

Operating temperatureMaximum: 165°F(74°C)Minimum: 32°F(0°C)

Flow thru sensor cellMaximum allowed for accuracy: 60 ml/minMinimum required for accuracy: 40 ml/min

Viscosity range20-430 cSt (100-2000 SUS)

Inlet/outlet port connectionsSAE-4 straight thread female

Particle size range4+, 6+, 14+, 21+, 38+, 70+ microns

OutputRS-232/485 with 6 channels of particle counts and flowrate, 1/2” - 20 UNF (BH-5 pin)

Power12-24 VDC, 1/2” - 20 UNF (BH-4 pin)

MaterialsWetted: anodized aluminum. Viton seals. Display cover:ABS thermoplastic

Interface software (included)Windows based data acquisition (LABWINDOWS CVI)

Size and weight

67/8”D x 69/16”W 55/8”H / 12 lbs.

Ordering InformationPART # DESCRIPTION

IQ200 On-line particle counter for mineral oils and petroleum basedfluids. Consult factory for phosphate/ester version availability.Includes power cable, communication cable and software.

Consult factory for ISO 4406-1991 availability(2,5,15 micron format).

Page 6: Fluid Cond Monitor

6

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH

Portable Laser Particle Counter

The new LCM20 is an engineered product progression from the original

best-selling CM20 “white light” particle counter. It is designed primarily

for on-line applications, with the flexibility for analyzing bottle

samples. Laboratory accuracy and repeatability, along with its user-

friendly operation, makes the LCM20 a great choice for your

portable particle counting needs.

Features

■ CE certified.

■ Weatherproof cover.

■ RS-232 communication port.

■ ISO 4406-1999 and correlationto NAS 1638.

■ Lightweight (18 lbs.) and portable.

■ LCD display and hard copy printout.

■ Datum software included fordata transfer.

■ Bar code reader.

■ Removable hand-set for easy data entry.

■ 32-character alpha numeric data entry.

■ 2 minute testing time.

LCM20LCM20

Page 7: Fluid Cond Monitor

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH7

ISO 4406-1999

LCM20 Test

ON LINE

TEST NUMBER 013PLEASE ENTER ATEST ID CODE

Date 06-11-01Time 17-47ISO: 22/20/16(c)

D M Y

Count/100ml

>4/µ(c) 2579242>6/µ(c) 664627>14/µ(c) 32535>21/µ(c) 6288>38/µ(c) 495>70/µ(c) 30

NOTES

Correlation toNAS 1638

LCM20 Test

ON LINE

TEST NUMBER 013PLEASE ENTER ATEST ID CODE

Date 06-11-01Time 17-47NAS CLASS 12(c)

D M Y

Count/100ml

4/6µ(c) 19146156/14µ(c) 632092NAS CLASS 12(c)14/21/6µ(c) 26247NAS CLASS 10(c)21/38µ(c) 5793NAS CLASS 10(c)38/70µ(c) 465NAS CLASS 10(c)>70µ(c) 30NAS CLASS 10(c)

NOTES

SpecificationsAmbient temperature

41°F(5°C) to 104°F(40°C)

CalibrationCompliant with ISO 11171. Former ISO 4402available upon request

Computer interfaceRS-232 communication port

ConfigurationOn-line laser automatic particle counterLight blockage

Data storage300 test scrolling memory

Dimensions9.75”L x 9.375” W x 5.00” D

DisplaysLCD readout, integral impact printer

FluidsCompatible with mineral oil and petroleumbased fluids. Skydrol/phosphate ester compatibilityis optional

LimitationsLight blockage technology will not accurately workwith some high water content fluids. Excessivewater contamination or aeration will also result ininvalid data

MaterialsViton seals throughout. Kevlar hoses with SS ends

Operating temperature41°F(5°C) to 176°F(80°C)

Pressure6000psi (414 bar) maximum

Power supplyBattery operated with (6) alkaline “D” cells,or 12VDC power supply, or rechargeablebattery pack

Report formatISO 4406-1999 and correlation to NAS 1638.ISO 4406-1991 available upon request

Sensitivity4+, 6+, 14+, 21+, 38+, 70+ micron ranges.2+, 5+, 15+, 25+, 50+, 100+ micron rangesavailable upon request

SoftwareDatum windows-based. Data compilationand trending

Testing2 minutes flushing between tests. 10ml of fluidtested. Counts multiplied to get reported valuesper 100ml

ViscosityTo 465 SUS (100 cSt) with single point sampler

Weight17.6 pounds (8 Kg.)28.6 pounds (13 Kg.) with carrying case

Standard LCM20 ComponentsQUANTITY DESCRIPTION

1 Heavy duty carrying case

6 “D” cell alkaline batteries

1 Spare printer ribbon

2 Roll printer paper

1 Fuse

1 Screwdriver

1 12V jack plug for DC power supply

1 Operation manual (English-French-Spanish)

1 Re-chargeable battery pack

Ordering InformationPART # DESCRIPTION

LCM20.2022 Portable on-line laser particle counter calibrated in accordance toISO 11171 with reports based on ISO 4406-1999 (4, 6, 14 format).Mineral oil and petroleum based fluids only.

LCM20.2062 Same as above. Phosphate ester and Skydrol only.

LCM20.2021 Portable on-line laser particle counter calibrated in accordance toISO 4402 with reports based on ISO 4406-1991 (2, 5, 15 format).

LCM20.2061 Same as above. Phosphate ester and Skydrol only.

B.84.3702 Spare printer ribbon

B.84.702 Spare printer paper rolls (5)

B.84.729 12 VDC power supply

B.84.609 Replacement re-chargeable battery pack

B.84.779 Datum trending software

B.84.708 Cable and adapter

Page 8: Fluid Cond Monitor

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Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH

For use with the LCM20 particle counter

The UBS Universal Bottle Sampler is designed to attach

to the LCM20 particle counter, enabling the user to have

the flexibility of bottle sample particle counting and on-line

particle counting. Though generally not as accurate as on-

line particle counting, bottle sample particle counting is

fast and easy with the UBS attachment.

Universal Bottle SamplerUniversal Bottle Sampler

Specifications• Fast/slow running speeds for varying viscosity oils

• Viscosities up to 580 SUS (125 cSt)

• Lightweight design for portability. 8.8 pounds (4Kg.)

• CE approved

• Mineral oil/petroleum based and phosphate ester/Skydrol versions available

• Operating temperature 41ºF (5ºC) to 176ºF (80ºC)

Ordering InformationPART # DESCRIPTION

UBS.9002 Universal bottle sampler kit. Includes attachments, vacuumchamber, degassing pump, and travel case. For mineral oils andpetroleum based fluids.

UBS.9005 Same as above. For phosphate ester and Skydrol fluids.

B.89.910 Sample bottle kit (100 count).

Page 9: Fluid Cond Monitor

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH9

For use with the LCM20 particle counter

The new SPS Single Point Sampler attachment to the

LCM20 is an easy means to allow the user a way to connect

the LCM20 to any pressurized flow system for particle

counting. The SPS is designed with a flow control

valve and connects with the hose assemblies on

the LCM20, enabling flow rate adjustment through

the LCD monitor. Once set, the SPS automatically

compensates for pressure changes in the system.

sensors & monitorsFor use with the LCM20 or separately

System 20 inline sensors were developed to

provide dynamic simultaneous measurement of

flow, pressure, and temperature using an analog

or electronic hand-held monitor. The user

obtains data while the system is up and running.

The LCM20 can obtain particle counts by being

connected to the System 20 inline sensors.

Ordering InformationSystem 20 MonitorsPART # DESCRIPTION

STM.6611.110 Analog monitor

EM20.9000 Electronic monitor

P.653607 Carrying case

Single Point SamplerSingle Point Sampler

System 20System 20

Specifications• 6000 psi (414 bar) maximum pressure

• CE certified

• Mineral oil/petroleum based and phosphate ester/Skydrol versions available

• Viscosities up to 2318 SUS (500 cSt)

• Small and lightweight. 1.1 pounds (.5 Kg)

Monitor Specifications• Analog or electronic

• Kevlar-lined nylon hoses 39.4” (1000mm) long.

• Flow reported in GPM/LPM dual scales.

• Pressure reported in PSI/bar dual scales. Analog readings up to 6000psi (419 bar). Electronic readings up to 6000psi, with spikes up to 11,600psi (800bar).

• Temperature reported in °F/°C dual scales from 0°F +230°F (-18°C +110°C).

• Size and Weight 11.5”L x 4.1”W x 2.9”D / 3lbs.• CE certified

• Electronic monitor uses (6) x AA batteries.

• Electronic Data Logging Test number, equipment description, time and date, sensor size, flow, temperature, and pressure.• Electronic Data Download Via RS-232 communication port to a compatible PC. Also to a 16-column serial printer.

Ordering InformationSystem 20 SensorsPART # DESCRIPTION

STI.0344.100 Size “0”Industrial sensor for oils andpetroleum based fluids.

STI.1344.100 Size “1”Industrial sensor for oils andpetroleum based fluids.

STI.2344.100 Size “2”Industrial sensor for oils andpetroleum based fluids.

STI.0348.100 Size “0”Industrial sensor for phosphateester and Skydrol.

STI.1348.100 Size “1”Industrial sensor for phosphateester and Skydrol.

STI.2348.100 Size “2”Industrial sensor for phosphateester and Skydrol.

Ordering InformationPART # DESCRIPTION

SPS.2021 Single point sampler for mineral oil and petroleum based fluids.

SPS.2061 Single point sampler for phosphate ester and Skydrol based fluids.

Sensor Specifications• 6000 psi maximum pressure• Size “0” SAE 6 ports, .5-7 gpm• Size “1” SAE 12 ports, 2-26 gpm• Size “2” SAE 20 ports, 10-100 gpm At maximum rated flow, pressure drop is 15 psi (1.4 bar)• Weights Size “0” 2 pounds (.9 Kg) Size “1” 7 pounds (3.2 Kg) Size “2” 10 pounds (4.5 Kg)• CE certified• Contruction is machined steel body with electroless nickel coating. Brass and SS internal components.

Analog

Electronic

Page 10: Fluid Cond Monitor

10

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH

Features

■ LCD and hard copy printout of results.

■ Internal thermal printer.

■ RS-232 computer communication

interface port.

■ ISO and NAS report formats.

■ AC operation with universal powersupply or DC operation with internalNiCd battery.

■ On-line and bottle sampling in onecompact package.

■ Completely automatic “one touch”testing procedure takes about 60 seconds.

■ Lightweight, rugged and portable for easyon-site analysis.

■ Compressed air and CO2 connection for

bottle sampling flexibility.

■ ISO reporting in the 4/6/14 format.

■ Skydrol® and petroleum based fluidcompatibility with the same unit.

■ Windows basedsoftware includedfor data analysisand trending.

■ CE approved.

Portable laser particle counter

The PLC-3000 portable laser particle counter is a

sampler (both on-line and bottle), sensor, and counter

packaged together to form a highly advanced portable

field instrument utilizing laboratory standards. It is

designed primarily as a bottle sampler, but has the

flexibility to become an on-line sampler without any

additional options.

PLC-3000PLC-3000

Page 11: Fluid Cond Monitor

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH11

SpecificationsBottle Sampling Flow Method

Compressed air or CO2 cartridge.Computer Interface

RS-232 communication port and 9-pin to 9-pinstandard serial cable.

Data Storage100 tests, scrolling memory.

DisplaysLCD readout, integral thermal printer.

FlexibilityOn-line and bottle sampling as one package.No special connections or equipment needed.

Flow RateAdjustable from 20-100ml per minute.

FluidsCompatible with standard mineral and petroleumbased fluids. Also compatible with phosphate ester(Skydrol) fluids.

Light Source5mV infrared laser diode. 300,000 hours typical life.

LimitationsLight blockage technology will not accurately workwith some high water content fluids. High watercontamination or excessive aeration will also resultin invalid data.

Power Source12 VDC rechargeable NiCd battery and 90-250 VACuniversal power supply. Detachable power cord.

ReportISO 4406-1999 and NAS 1638.ISO 4406-1991 available upon request.

Sensitivity4+, 6+, 14+, 21+, 38+, 70+ micron ranges.2+, 5+, 15+, 25+ 50+ 100+ micron ranges availableupon request.

SoftwareWindows based, menu driven. Data compilationand trending.

TechnologyAutomatic optical particle counting. Light blockage.

TemperatureFluid, 165˚F (74˚C) maximum.Ambient, 35°F (2°C) to 120° F (49°C).

Testing15 ml flush followed by (3) 10 ml runs averagedto give the cleanliness classifications. Particlecounts are reported per ml (ISO 4406) and 100 ml(NAS 1638).

Testing Time60 seconds at 50 ml/flow rate.

ViscosityTo 2000 SUS (430 centistokes).

Weight22 pounds (10 kilograms), 55 pounds (25 kilograms)with travel case.

On-line SamplingPressures to 6000 psi (414 bar) maximum.

OrderingDESCRIPTION P/N

Portable particle counter PLC-300010-pack of 68 gram CO2 cartridges 601895

25-pack of pre-cleaned 120cc sample bottles 601896

Thermal printing paper 601897

Standard PLC-3000 ComponentsQUANTITY DESCRIPTION

1 Heavy duty portable travel case with protective foaminsert, tilt wheels and retractable handle

1 Universal power supply/battery charger with power cord

2 68 gram C02 cartridges

2 Rolls thermal printing paper

3 120 cc pre-cleaned sample bottles

1 On-line sampling adapter

1 RS-232 communication cable

1 Software

1 Operations manual

Sample: 00014 Parker PLC-3000Date: 08/01/00 Time: 11:40:13Sample Volume: 10ML/RUNFlow Rate: 50ML/MINReported Values: COUNTS/100ML

SIZE RANGE RUN1 RUN2 RUN 36-14um(c): 200060

14-21um(c): 1116021-38um(c): 212038-70um(c): 70+100um(c): 10

SAMPLE AVERAGE6-14u(c): 199303.3 NAS: 1014-21u(c): 11056.721-38u(c): 2203.338-70u(c): 86.7

+70u(c): 16.7

199190107302160400

19866011280233015040

Sample: 00014 Parker PLC-3000Date: 08/01/00 Time: 11:40:13Sample Volume: 10ML/RUNFlow Rate: 50ML/MINReported Values: COUNTS/ML

SIZE RUN1 RUN2 RUN 3 SMPL AV G4um(c): 54676um(c): 213414um(c): 133

ISO: 20/18/14

54452121129

54252124138

5446.02126.7133.6

Sample: 00014 Parker PLC-3000Date: 08/01/00 Time: 11:40:13Sample Volume: 10ML/RUNFlow Rate: 50ML/MINReported Values: COUNTS/ML

SIZE RUN1 RUN2 RUN 3 SMPL AVG4um(c): 54676um(c): 212114um(c): 13321um(c): 2238um(c): 070um(c): 0

ISO: 20/18/14NAS: 10

544521211292200

542521241382510

5446.02126.7133.623.11.00.2

Correlation to NAS 1638 Standard ISO 4406: 1999

Page 12: Fluid Cond Monitor

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Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH

H2OilH2Oil

Water-in-Oil Monitor

Infrared Spectroscopy is one of the most fundamental

tools of laboratory analysis available and has been

widely used to provide analytical data on the composi-

tion of oils and the identification of contaminants such

as water. Sophisticated FTIR and dispersive instru-

ments can provide a picture of the total spectrum of an

oil and comparisons with spectra from an unused oil

will give valuable information concerning the oils

degradation. Oils will absorb infrared radiation

across the spectrum; the individual chemicals,

which make up the oil, absorb at one wave-

length or across a narrow band of wave-

lengths. Contaminants also absorb at

distinct wavelengths and, by monitoring

the part of the spectrum that the contami-

nants affect, changes in condition can be

seen and specific contaminants identified.

The H2Oil is the first portable 2-channel

non-dispersive infrared absorption spectrom-

eter designed specifically for the detection of

water. The unit can measure the content of water in

PPM (Parts Per Million) or percent water (%) and the

detection range is 0 to 3,000 PPM or 0 to 3% absorbed

■ Accurate measurement of low levelsof water contamination in oil.

■ On-line operation to 6000 psi (414 bar).

■ Results displayed as percentage watercontent or parts per million.

■ RS 232 communications port.

■ Optional oil delivery kit for customer

offline oil sampling.

■ 0-3000 ppm absorbed water detection.

■ Easy use with System 20 sensors orSPS single point sampler.

Page 13: Fluid Cond Monitor

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH13

water depending on the oil type. The integral hoses allow

the H2Oil to measure the water content in a dynamic

flowing system with pressures as high as 6,000 psi having

no impact on the users systems’ performance. As a non-

dispersive spectrometer, the unit can store up to 20

specific oil calibration curves. Each unit comes with 15

generic calibration curves loaded for the standard ISO

grade oils. At the same time the unit can store 20

different sample identifiers for data trending.

Once connected to a flowing system the monitor

will produce results in 90 seconds. Within the 90

seconds the monitor will take six readings, three

from the reference and three from the measure-

ment filter, if the results are within the allowable

limits the result will be displayed. If the test results

are out of tolerance then the unit will take one more

test to succeed, if it fails the error message of “sample

inconsistent” will appear. With the H2Oil’s internal error

messaging it will keep the user informed of the monitor’s

performance and how to resolve any issue.

SpecificationsTest Cycle:

90 seconds

Test Modes:Single testData logging at user defined time intervalsContinuous samplingComputer controlled testing

Detection Range:0 – 3,000 PPM

Maximum Working Pressure:6,000 psi

Data Entry:Via built-in key pad to back-lit display

Repeatability/Accuracy:Better than 5% (typical)

Memory:500 test (scrolling) capacity

Data Retrieval:Via RS232 port or direct access viaalphanumeric keypad

Power:12VDC rechargeable batteries (2 supplied)

Fluid Compatibility:Mineral oil and petroleum based fluids;all others consult the factory

Size and Weight:9.25”L x12.51”W x7.09” D / 13 lbs.

Ordering InformationPart # Description

WOM.9100 H2Oil Water-in-Oil Monitor

B.91.701 Spare printer paper (5 rolls/bx)S.840134 Oil delivery unit

Page 14: Fluid Cond Monitor

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Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH

■ Parker’s MS100 Moisture Sensor provides a compact, real time solution to continuous watercontamination monitoring

■ Simple LED’s provide local Go/No-Go indication

■ Panel meter for local or remote display reports0-100% saturation

■ Meter scale is color coded for positive/easyidentification

■ Power distribution module provides 0-10 VDCanalog and 120 VAC logic output

MS100MS100

Sensor

Remote indicator display

Water enters hydraulic and lubricating systems from a varietyof sources. Atmospheric ingression of water vapor, as well asinternal heat exchanger leaks, create unfavorable operatingconditions. The MS100 Moisture Sensor eliminates the guess-work by providing real time condition monitoring. It is designed

to work well in petroleum/synthetic hydraulic and lubricating

oil applications.

Interpreting DataKitThe Parker MS100 Moisture Sensor is designed to provide real time,accurate and repeatable results reported as % saturation of water.

Percent saturation is a useful measurement that offers the user asimple, quantitative method in determining how wet or dry ahydraulic or lubricating system may be. In contrast, PPM and %water by volume measurements provide little information about afluid’s free or dissolved water condition. However, % saturation canbe converted to PPM as long as the fluid’s saturation point is knownat the system operating temperature.

ExampleOil type: Texaco Rando 46Saturation point: 400ppm @ 150º

At the above operating condition, the meter displays 100%saturation. As the meter’s scale indicates a reduction in thesaturation percentage, there is also a corresponding reductionin PPM at a constant temperature. In the example above, ameter reading of 50% saturation could be interpreted as200ppm at 150ºF.

SensorUsing only the sensor as a go/no-go device, a blue LED willindicate when the oil’s water concentration reaches ≥ 80%saturation and trigger a corresponding voltage output.

The unit also features an analog output proportional to %Saturation with a dynamic range of 0.8 to 3.8 volts.

Example: <0.8V = Fault 0.8V = 0% Saturation 2.3V = 50% Saturation 3.8V = 100% Saturation 4.1V = >100% Saturation 4.3V = Fault

SpecificationsPressure

Maximum allowable operating pressure(MAOP): 150 psi (10 bar)

Operating temperatureMaximum: 180°F(82°C)Minimum: -40°F(-40°C)

Flow thru sensor cellInstalled in active flowstream

Fluid compatibilityMineral oils and petroleum-based phosphateester and Skydrol

Viscosity rangeUnlimited

Port connection1/2” NPT or SAE-10

Outputs0-5 VAC

Power24 VDC, 1/2” - 20 UNF (BH-5 pin)

Materials6061 T6 anodized aluminum

Sensor size and weight4.693”H x 1.588”D / .5 lbs.

Ordering InformationPART # DESCRIPTION

935709 MS100 moisture sensor only 1/2” NPT

935710 MS100 moisture sensor only SAE-10

935756 MS100 kit. Includes 1/2” NPT sensor,power distribution module, remoteindicator display, and cables

935011 MS100 kit. Includes SAE-10 sensorpower distribution module, remoteindicator display, and cables

Page 15: Fluid Cond Monitor

Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH15

Changes to ISO Standardsand their impact on FilterPerformance Reporting andthe Contamination Code

The recent changes to ISO contamination and

filtration standards were brought about to solve

accuracy, traceability, and availability issues. It

is important to remember that both real world

hydraulic system cleanliness levels and actual

system filter performance remain unchanged.

However, the reporting of cleanliness levels and

filter performance has changed due to the new

particle counter calibration and multi-pass test

procedures.

ISO 11171 is the new particle counter calibra-

tion method and utilizes calibration fluid made

from ISO Medium Test Dust (ISO MTD) sus-

pended in MIL-H-5606. The calibration fluid is

traceable to the National Institute of Standards

and Technology (NIST) and is designated by

NIST as Standard Reference Material (SRM)

2806. ISO 11171 is replacing ISO 4402 which is

based on obsolete AC Fine Test Dust (ACFTD).

It is important to note that the ISO 11171

calibration method is based on a distribution

of particles measured by their equivalent area

diameter, whereas ISO 4402 is based on a

distribution of particles measured by their

longest chord. Also, the NIST work utilized

scanning electron microscopy for particles

below 10 µm in size, whereas the sizing

distribution on ACFTD utilized optical

microscopy.

The charts to the right show the approximate

particle size relationship between the

calibration methods.

APPENDIXAPPENDIXChart 1 – ISO Comparison

Chart 2 – Particle Size Comparison

ACTFD size(per ISO 4402:1991)

µm

12357101520253040

NIST size(per ISO 11171:1999)

µm (c)

4.24.65.16.47.79.813.617.521.224.931.7

Former two-digit ISO 4406:1987 5 µm / 15 µm 14 / 11

Former three-digit ISO 4406:1987 2 µm / 5 µm / 15 µm 17 / 14 / 11

New three-digit ISO 4406:1999 4 µm (c) / 6 µm (c) / 14 µm (c) 18 / 14 / 11

Page 16: Fluid Cond Monitor

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Parker Hannifin CorporationHydraulic Filter DivisionMetamora, OH

Brochure No. 2300-42010M1/02Printed in USA

Parker WorldwideSales OfficesContact Parker’s worldwide serviceand distribution network by calling:

Argentina • +54 (1) 752 4129Australia • +61 (2) 634 7777Austria • +43 (2622) 23501 5Belgium • +32 (2) 762 1800Brazil • +55 (11) 3917 1407Canada • 1-800-272-7537China • +86 (21) 6445 9339Chile • +(562) 623-1216Czech Republic • +42 613 41701Denmark • +45 (43) 541133Finland • +358 (3) 54 100France • +33 (4) 50 258025Germany • +49 (3727) 90991Hong Kong • +852 2428 8008Hungary • +36 (1) 25 22 539India • +91 (22) 577 1671Italy • +39 (2) 451921Japan • +81 (45) 861 3811Korea • +82 (2) 561 0414Mexico • 1-800-272-7537Netherlands • +31 (541) 58500NewZealand • +64 (9) 573 1523Norway • +(47) 64 86 77 60Poland • +48 (22) 8634942Singapore • +65 261 5233South Africa • +27 (11) 3927280Spain • +34 (1) 6757300Sweden • +46 (8) 760 2960Taiwan • +886 (2) 8787 3780United Arab Emirates • +971 (2) 788587United Kingdom +44 1442 238100United States of America • 1-800-272-7537Venezuela +58 (2) 238 5422

Filtration Group TechnicalSales & Service Locations

Hydraulic Filter Division EuropeChurwell ValeShaw Cross Business ParkDewsbury, England WF12 7RDPh: 44 (0) 1924 487000Fax: 44 (0) 1924 487060

Hydraulic Filter Division EuropeUCC ProductsP.O. Box 3Thetford, NorfolkIP24 3RT EnglandPh: 44 (0) 1842-754251Fax: 44 (0) 1842-753702

Finn Filter DivisionFin-31700Urjala As., FinlandPhone: (358) 3 54 100Fax: (358) 3 54 10100

Parker Hannifin Ind. e Com.Ltda. Filter DivisionVia Anhanguera, Km.25,305276-977 - Sao Paulo – SP, BrazilPhone: +55 (11) 3917 1407Fax: +55 (11) 3917 1623

Parker Hannifin Korea Limited902 Dae Heung Bldg.648-23 Yeoksam-dongKangnam-ku, Seoul,Korea 135-080Tel: 82 2 561 0414Fax: 82 2 556 8187

Finite Filter Division500 Glaspie StreetOxford, Ml 48371Phone: (248) 628-6400Fax: (248) 628-1850

Hydraulic Filter DivisionNorth America16810 Fulton County Road #2Metamora, OH 43540Phone: (800) 253-1258Phone: (419) 644-4311Fax: (419) 644-6205

Process Filtration Division6640 Intech Blvd.Indianapolis, IN 46278Phone: (888) 238-5356Phone: (317) 275-8300Fax: (317) 275-8410

Racor Division3400 Finch RoadP.O. Box 3208Modesto, CA 95353Phone: (800) 344-3286Phone: (209) 521-7860Fax: (209) 529-3278

Racor DivisionHydrocarbon ProductsRoute #3 Box 9Henryetta, OK 74437Phone: (918) 652-4481Fax: (918) 652-8882

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATEDITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or systemoptions for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review theinformation concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for theseproducts or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systemsand assuring that all performance, safety and warning requirements of the application are met.

The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to changeby Parker Hannifin Corporation and its subsidiaries at any time without notice.

WARNING

The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors.This offer and its acceptance are governed by the provisions stated in the "Offer of Sale".

Offer of Sale

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Parker Hannifin CorporationHydraulic Filter Division16810 Fulton County Road #2Metamora, OH 43540Phone: (800) 253-1258Phone: (419) 644-4311Fax: (419) 644-6205http://www.parker.com/hydraulicfilter