fluids. fluids-- objectives 1. list four functions of the fluid. 2. list five qualities of a good...
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Fluids
Fluids-- Objectives1. List four functions of the fluid.
2. List five qualities of a good fluid
3. Explain the difference in two types of crude.
4. Define terms associated with fluids.
Fluids– Objectives
5. 5. Explain the affects of high and low viscosity fluids on a system
6. 6. List appropriate practices for the management of stored fluids.
7. 7. List appropriate practices for the management of fluids in use.
Four Basic Functions of a Fluid
• Transmit power- must be a flow• Lubrication• Sealing• Cooling
LUBRICANT FUNCTIONS
Contaminant ContainmentContaminant Containment Dispersant Corrosion Inhibitor Detergent Rust Inhibitor
Heat RemovalHeat Removal Oxidation Inhibitor
Friction ReductionFriction Reduction Friction Modifier VI Improver
TYPES OF CRUDE BASE ParafinicParafinic
Naturally Higher VI Higher Pour Point More Stable
NaphthenicNaphthenic Low VI Low Pour Point Less Stable
TYPES OF HYDRAULIC FLUIDS
– Mineral Oil Based
- Antiwear and R&O
- R&O
- Ashless– Synthetic Based
- Fire Resistant Phosphate Ester– Water Based
- Water-in-Oil (Invert Emulsion)
- Water Glycol
- Oil-in-Water
Quality of a fluid
The quality of a fluid/petroleum oil will depend on the: Type of crude used Degree or extent of refining and
method of refining Additives used
To be a quality Hydraulic fluid it must:
• Prevent rust• Prevention formation of sludge,
and gum varnish• Be Foam resistant• Maintain its own stability and
thereby reduce fluid replacement cost
To be a quality fluid it must…2
• Remain stable over a variety of temps.
• Separate out water• Be compatible with seals and
gaskets• Conform to special industry
standards• *Additives 40% +
CHOOSING A HYDRAULIC FLUID
– Regular or Fire Resistant– Viscosity– Viscosity Index– Pour Point– Oxidation Stability– Rust Protection– Foaming and Air Release– Water Separation– Antiwear Properties
Five properties of fluid
Viscosity
Pour Point
Lubrication
Oxidation
Rust and corrosion
Demulsibility
ADDITIVES USED IN HYDRAULIC OILS
FUNCTION Oxidation
Rust
Defoamer
Antiwear
ADDITIVEZinc Dithiophosphate
Metal Sulfonates
Silicone
Zinc Dithiophosphate
Properties of fluid: Viscosity The measure of a fluids resistance to
flow; or an inverse measure of fluidity.
Low viscosity (thin) runs fast, high viscosity (thick) runs slow.
Viscosity Index (VI)An arbitrary scale using an empirical
formula to indicate the effect of temperature changes on the viscosity changes in lubricating oils; shown by comparing Pennsylvania oil that measures 100 on the scale to an asphaltic oil that measures zero. Source: Harcourt Dictionary
A measure of change in thickness over a temperature range.
Low number (0-20) means the thickness changes a lot with temperature change, While a High number (70-100) changes a little.
Affect of viscosity on system • High viscosity fluid (thicker)
• Increases resistance to pressure.• Increases power output due to friction• Increases temp due to friction• Increases sluggishness or slow to
operate• Delivers less force at end due to friction• Greater difficulty in separating air from
fluid in reservoir
Affect viscosity on system, cont..• Low viscosity fluid (thinner)
• More leaks• More wear on even seizure under
heavy loads due to break down of oil film.
• Pump efficiency may decrease, causing slower operation of the actuator
• Less efficient, causes higher temps
VI Improvers (VII)
Additives that prevent changes in viscosity over a range of temperatures
Viscometer
Device for measuring the viscosity of a fluid.
Used to establish ASE numbers
Properties of fluid: Pour Point The lowest temperature at which a
fluid will flow. Only important in cold temps. PP should be 20 degrees F below
the lowest temp expected
Society of Automotive Engineers (SAE) Winter grad oils and summer oils SAE
10W 30 Winter oils—have a W after the number --
Number represents the 32 degrees F Summer oils– no W, 212 F 10W– 3500 cPa – 4 F degree
The range 45 sus to 4000 sus is recommended, 150 is recommended for industry
Hydraulic fluid is identified as SUS or Centisoke (millimeters squared/sec)
A temperature may also be given
Properties of fluid: Lubricating ability EP- Extreme Pressure
Some fluids have EP additives to help prevent wear.
Generally used where there is high pressure and high heat.
Properties of fluid: Oxidation Resistance
A chemical reaction, first state reaction develops gums, sludge, and varnish
Some oxidation by-products are acids Some cause wear, some cause a
breakdown of seal, hoses, metal which then enter the system as a contaminate.
Heat, pressure, water, and metal to metal contact, contaminants, and agitation of fluid all make oxidation more likely.
Properties of fluid: Rust & Corrosion Prevention
Most common is rust (iron or steel and oxygen)
Additives are used that plate the metal surface to prevent chemical attack.
Properties of fluid: Demulsibility The ability of a fluid to separate-out
water Small quantities of water will not cause
a serious problem. However, too much will cause fluid to
breakdown, valves to stick, and components to wear to quickly.
Opposite of Demulsibility (separate out) is Emulsibility (incorporate into). Some additives promote emulsibility
which prevents moisture from settling in on place and thereby causing rust and breaking the antirust film on the metal
Emulsion is a mixture of water and oil under pressure.
Enemies of fluid/systems
Extremes in heat and cold For every 20 Degrees over 180
you half the fluid life oxidized is like road tar.
Examples: 200 degree operating temp of a
3000 hour fluid = 1500 220 degree operating temp of a
2000 hour fluid = 500
Enemies of fluid/systems, cont.. Examples, cont..
240 degree operating temp of a 2000 hour fluid = 250
220 degree operating temp of a 3000 hour fluid = 750
200 degree operating temp of a 2000 hour fluid = 1000
240 degree operating temp of a 3000 hour fluid = 375
260 degree operating temp of a 2000 hour fluid =
260 degree operating temp of a 3000 hour fluid =
Enemies of fluid/systems, cont.. Dust or dirt Air—Foaming– Compressed or
otherwise, compressed can enter fluid Turbulence promotes mixing of the
fluid with air Air may enter through leaks. Which side of the pump will air
enter.
Enemies of fluid/systems, cont… Water or moisture
How do you know if you have water in the fluid?
Heat a piece of metal and if it patters when oil drops on it then it has water.
Where does it enter the system? What happens when you drop
water in a pan when you are frying something
Enemies of fluid/systems, cont… Oxygen- oxidation--- heat (each 18
deg rise in temp doubles oxidation) and air cause organic acids to form from the chemical reaction.
Rust and corrosion- rust adds thickness- corrosion eats away, related to oxidation
TRACTOR INDUSTRY TRENDS
TREND Higher horsepower
Higher sump temp.
All-weather fluid
New friction materials
Finer filters
NEED Increased gear wear
protection More thermally stable
fluid Lower viscosity fluid
and better low temperature fluidity
More brake noise reduction and PTO clutch capacity
Better fluid filterability
Fluid Maintenance Changing the fluid and/or flushing the
system cost money therefore it is important to keep clean Store drums on their side and under roof Before opening drum clean the top and cap
thoroughly Use only clean hoses and containers to
transfer the fluid. Some people use a transfer pump with filter.
Use a 200 mesh screen in the reservoir Keep hoses and surfaces clean, they
cause dirt to collect. Follow directions of the maker of fluid or
machinery for regular drainage.
In use prevention
Prevent contamination by keeping the system tight
Use proper air and fluid filteration Replace fluid at regular intervals to
prevent it from breaking down. Follow the maker directions. Check fluid before the expected time to change.
Keep the fluid at the recommended level. This prevents condensation on wall of reservoirs
Repair all leaks immediately Change/Check filters regularly
Review Time….. Crude oil yields two types of oils, what
are they? ISO stands for what? A good viscosity index is ______ number
and above. Detergent in oil will cause oils to
_________. What two types of pumps require greater
lubrication? Fluids that are flame resistance usually
have one of two base liquids. What are they?