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FluidSureFluidSure™

Metering & Mixing Equipment

www.fisnar.com

Index

Getting started with Metering & Mixing Equipment

IJ30B - Ratio 1:1 - 20:1, Medium - High ViscosityAnalog control - shot 0.5cc - 60cc

IJ30C - Ratio 1:1 - 20:1, Medium - High ViscosityDigital control - shot 1cc - 65cc

IJ40C - Ratio 1:1 - 20:1, Medium - High ViscosityDigital control - shot 20cc - 134cc

IJ20P - Ratio 1:1 - 18:1, Micro DispensePneumatic control - shot 0.04cc - 8cc, medium - high viscosity

IJ20E - Ratio 1:1 - 18:1, Micro DispenseMotor control - shot 0.04cc - 8cc, medium - high viscosity

IJ300 - Ratio 1:1 - 100:1, High Flow RateGear pump - up to 2 liters a minute at 1:1 - 2000cps

IJ500 - Ratio 1:1 - 100:1, Ultra High Flow RateGear pump - up to 6 liters a minute at 1:1 - 2000cps

IJ200 - Ratio 1:1 - 13:1, Pail Pump UnitHigh pressure - shot 15cc - 100cc, ultra high viscosity

IJ100B - Ratio 1:1 - 100:1, Proportioning UnitShot size up to 80cc at 1:1

IJ900 - Ratio 1:1 - 4:1, Precision AugerMicro shot beads 5K - 500K cps

IJ400 Series - Valveless Progressive CavitySevere duty, abrasive & shear sensitive media

Twin-Pack Cartridge Meter Mix Dispense KitTwin-Pack 50, 200, 400 and 600cc

Blue Series Static Mixing NozzlesBell mouth diameter of 15.9mm

Yellow Series Static Mixing NozzlesBell mouth diameter of 16.7mm

Part Kits for FluidSure™ Machines

Metering and Mixing Process Examples

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AEROSPACE

MEDICAL

AUTOMOTIVE

ENERGY

1 (866) 6 FISNAR

Getting Started

Welcome to FluidSure™ Metering & Mixing EquipmentTwo common questions when selecting a Meter & Mix system:

1. How can the process of bringing two materials together be so complicated?2. Why must a questionnaire be completed before a system can be proposed?

The answers become clear as our engineers work to assess your production requirements and refer to the material TDSthat provides information on viscosity, S.G. and content, which are just a few of the factors driving the recommendation of asystem.

Chemical CompositionsAmyriad materials are available from a large selection of resin and adhesive suppliers. Fisnar is part of the Ellsworthcorporation, the worlds largest distributor of specialty chemicals and coatings. This symbiotic resource provides immediateaccess to a wealth of available information on chemical compositions, either supplied by Ellsworth or accessed on behalf ofFisnar.

The MSDS is not as useful a document for technical information as the TDS, but it is critical for information regarding healthand hazard warnings, together with HAZMAT shipping directions if applicable. The TDS then is the first place to start and inconjunction with the TDS is the questionnaire, which will help to describe the production process and determine the volumepumps and reservoirs necessary to keep pace with the production cycle requirements. We recommend that this becompleted on line at www.fisnar.com - simply click “submit” when completed and our engineers will promptly reply.

Don’t have a TDS? We’ll help track it down.

There is one rule in preparing a proposal for a Meter & Mix system:

NO ASSUMPTIONS.

The Fisnar Questionnaire has been carefully constructed over years of experience - so please take some time to visit ourweb site www.fisnar.com and use the questionnaire to organize your information and ensure it is exact. If detail is missing orassumed, then it should be found and corrected or brought to the attention of the Fisnar engineer responsible for assistingin the proposal. If information is not available our engineers will help with your process and communicate with the chemicalsupplier directly.

Assumptions delay a proposal, waste time and will always be costly and degrade performance. Therefore if a questionnaireis completed with an assumption it is a time-bomb ticking away until the assumption is confirmed or corrected.

MaintenanceIt’s important to appreciate that any machine will require maintenance and like a car the more you drive the more regular themaintenance. We recommend that seals are replaced on a 6 - 12 monthly basis and more frequently if systems areoperating 24/7. With filled materials maintenance becomes more important and may require replacement of hardened partsfrom time to time.

Team WorkProposals are prepared by a collaboration between our valued clients and Fisnar engineers, all Meter & Mix systems areespecially constructed to a unique requirement.

Although all this sounds daunting - we are here to help every step of the way and our machines have been designed, notonly to provide ease of use and long life, but also to be modular in concept and customized in an attractive easy-to-maintainfinish, which industry has come to expect from manufacturers providing an environmentally sound product.

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IJ30B - Ratio 1:1 - 20:1 Med - High Viscosity

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The IJ30B is an economical general purpose, pneumatically powered, analog controlled machine. It’s single acting reciprocatingpistons are designed to volumetrically deliver discrete shots of medium to high viscosity or thixotropic two-part fluid. Examplesare epoxies, silicones & RTV’s, polyurethanes, potting and encapsulation compounds, adhesives, structural bonding materialsand acrylics.

ModelIJ30B Analog Control Meter Mix System

Specifications

Features• Cost effective bench mounted analogue system

• Volumetric dispensing

• Gravity reservoir feed with “pull through rod”

• Silica gel moisture traps

• High viscosity dispensing

• Single module design eliminates hose hysteresis

• Automation integration

• Simple analogue controls

• Disposable static-mixer dispensing

The IJ30B can be configured to dispense fluids from 0.5ccto 60cc per cycle, dependent upon ratio.

Machines are generally supplied as bench modules but canbe quoted floor mounted on castors.

The standard mixing head is mounted onto the machine butcan be optionally installed in a remote hand held mixinggun. the materials are fed by Teflon lined hoses from themetering system to the gun.

The mixing head can also be mounted on a robot withpneumatic logic configured to optimize the shot or beadsize.

Accessories (optional)• Stainless steel components

• Automation interface to Fisnar robots

• Remote mixing by hose-fed mixing gun

• 5 Liter reservoir, low & high level proximity sensors

• Electric or pneumatic agitators

• Pneumatic logic options

• Reservoir and system heating

Analog Control - Shot 0.5cc - 60cc

Ratio range: pre-set 1:1 to 20:1

Mechanism: single acting positive displacement

Maximum viscosity: 500,000 cps

Metering accuracy: < 1%

Shot range: 0.5cc - 60cc at 1:1

Maximum cycle rate: 30 shots per minute

Mixing: disposable static mixers

Reservoir capacity: 2.5 liters

Operating pressure: 80 to 100 psi 3 cfmControls: air supply filter regulator and gauge

machine on/off, dispense pressureregulator and gauge, foot valve start andemergency stop, Integrated PLC

Dimensions (WxDxH): 370 x 300 x 560mm

Weight: 44 lbs. (20 kg)

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IJ30C - Ratio 1:1 - 20:1 Med - High Viscosity Digital Control - Shot 1cc - 65cc

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Specifications

Features• Rugged in-line drive (ILD) system


• High mix ratios and differing viscosities



• Single module design eliminates hosehysteresis


• Digital programming


The IJ30C incorporates the latest Fisnar in-line drive (ILD) to provide controlled flow characteristics during dispensing, not normallyexperienced with pneumatic machines.ILD also assists the accurate and consistent processing of materials with either high mix ratios and/or differing viscosities. Singleacting reciprocating pistons are designed to volumetrically deliver discrete shots of medium to high viscosity or thixotropic two-partfluid.Examples are epoxies, silicones & RTV’s, polyurathanes, potting and encapsulation compounds, adhesives, structural bondingmaterials and acrylics.

ModelIJ30C Digital Control Meter Mix System




• 14 & 20 Liter reservoir, low & high level proximity sensors

• Low and high level proximity sensors with alarms

• Electric or pneumatic agitators

• Vacuum degassing

• Shot counter / repeater

• Thermostatically controlled heating, reservoirs, pumpsand hoses

• Anti-gel purge timer

• Mobile trolley unit


Mechanism: in-line drive positive displacement



Shot range: 1cc - 65cc at 1:1



Reservoir capacity: 7 liters standard

Operating pressure: 100 psi 7 bar compressed clean airControls: air supply filter regulator and gauge

machine on/off, dispense pressureregulator and gauge, foot valve startand emergency stop, Integrated PLC

Power: single phase 110V or 220V


Weight: 92.4 lbs. (42 kg)

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IJ40C - Ratio 1:1 - 20:1 Med - High ViscosityDigital Control - Shot 20cc - 134cc

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ModelIJ40C Digital High Capacity Meter Mix System


Mechanism: in-line drive positive displacement



Shot range: 20cc - 134.7cc at 1:1



Reservoir capacity: 14 liters standard


machine on/off, dispense pressureregulator and gauge, foot valve startand emergency stop, Integrated PLC




Specifications

Features• Rugged in-line drive (ILD) system


• High mix ratios and differing viscosities



• Single module design eliminates hosehysteresis


• Digital programming


The IJ40C incorporates the latest Fisnar in-line drive (ILD) to provide controlled flow characteristics during dispensing, not normallyexperienced with pneumatic machines.ILD also assists the accurate and consistent processing of materials with either high mix ratios and/or differing viscosities. Singleacting reciprocating pistons are designed to volumetrically deliver discrete shots of medium to high viscosity or thixotropic two-partfluid.Examples are epoxies, silicones & RTV’s, polyurathanes, potting and encapsulation compounds, adhesives, structural bondingmaterials and acrylics.

Accessories (optional)• Bulk feed arrangement, pumps and holding tanks



• 20 liter and higher reservoir sizes


• Electric or pneumatic reservoir agitators






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IJ20P - Ratio 1:1 18:1 Med - High Viscosity - MicroPneumatic Control Shot 0.04cc - 8cc

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Specifications

Features• Volumetric dispensing

• Medium to high viscosity





• Low maintenance construction


The IJ20P is designed to dispense small discreet shots of homogeneously mixed two-part fluids, (for continuous beads refer IJ20E).Mechanically linked positive displacement metering pumps provide precise dispensing ranging from 0.04ml to 8ml.

The IJ20P is available as a free standing pneumatic driven bench top machine with foot pedal actuation. Alternatively its lightweightconstruction is also suitable for automation and can easily be mounted on a Fisnar robot.

A configuration of pump sizes accommodate an extensive range of shot sizes suitable for most requirements.

ModelIJ20P Micro Dispense Meter Mix System




• 2.5, 7 & 20 liter reservoir sizes, bulk feed arrangements














Reservoir capacity: 0.5 liters standard


machine on/off, dispense pressureregulator and gauge, foot valve startand emergency stop



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IJ20E - Ratio 1:1 18:1 Med - High Viscosity - MicroMotor Control Shot 0.04cc - 8cc

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ModelIJ20E Micro Dispense Meter Mix System








Reservoir capacity: 0.5 liters standard

Operating pressure: 100 psi 7 bar compressed clean airControls: Machine on/off, emergency stop + reset

programmable dispense volume andflow rate

Power: single phase 110V / 220V models



Specifications

Features• Positively dispensed small beads

• Medium to high viscosity





• Low maintenance construction


The IJ20E is designed to dispense continuous small beads of homogeneously mixed two-part fluids. Mechanically linked positivedisplacement metering pumps provide precise dispensing ranging from 0.04ml to 8ml.

The IJ20E is available as a free standing electrically driven bench top machine with foot pedal actuation. Alternatively its lightweightconstruction is also suitable for automation and can easily be mounted on a Fisnar robot.

A configuration of pump sizes accommodate an extensive range of shot sizes suitable for most requirements




• 2.5, 7 & 20 liter reservoir sizes, bulk feed arrangements







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IJ300 - Ratio 1:1 - 100:1 High Flow Rate - Low PressureUp to 2 liters minute at 1:1 - 2000 cps

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Specifications

Features• Low pressure

• Volumetric dispensing up to 8000 cps

• High output up to 2 liters a minute

• Precision long life gear pumps

• Analogue speed control

• Single phase

• Compact bench mounted

• Ideal for automatic assembly lines


Gear pump systems are designed for lower viscosities and higher volumes. They are also suited for automatic assembly lines. Thetwo components enter into precision gears that can accurately meter the flow and therefore the volume of the fluid. A mixing nozzlefinally mixes the materials.

Suitable for casting either small intricate moldings using RIM technology or applying uninterrupted beads for structural bonding orgasket forming. The IJ300 provides a reliable solution to many dispensing requirements.

ModelIJ300 Low Pressure HFR Meter Mix System

Accessories (optional)• Bulk feed transfer, pumps and holding tanks

• Programmable mix ratio setting via remote hand held unit

• Automation interface to Fisnar robot

• Rotary/static mixing head

• 14 or 20 liter reservoir sizes

• Nitrogen blanket

• Low & high level proximity sensors with alarms




• Thermostatically controlled heating, reservoirs & hoses



Ratio range: pre-set volumetric 1:1 to 100:1

Metering pumps: precision constant flow gear pumps



Maximum shot output: 2 liters a minute at 1:1 up to 2000 cps



Reservoir capacity: 7 liter stainless steel tanks standardControls: dispense speed control via panel

mounted dialServices: single phase 110V or 220V (13 amp)

compressed airDimensions (WxDxH): 650 x 530 x 700mm


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IJ500 - 1:1 - 100:1 Ultra High Flow Rate - Variable RateUp to 6 liters a minute at 1:1 - 2000 cps

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ModelIJ500 Low Pressure UHFR Meter Mix System


Metering Pumps: precision constant flow gear pumps



Maximum output: 6 liters a minute at 1:1 mix ratio

Mixing: disposable static mixers or air driven rotary static mixer

Reservoir capacity: 30 liter stainless steel tanks standardControls: HMI touch screen interface with pro-

grammable flow-rate and/or dispensevolume adjustment, programmable mixratio adjustment on variable ratio system

Services: single phase 110V or 220V (13 amp)compressed air



Specifications

Features• Low pressure

• Volumetric dispensing up to 8000 cps

• High output up to 6 liters a minute

• HMI touch screen close loop monitoring

• Precision long life gear pumps

• Digital programmable flow rate and volume setting

• Variable ratio machine enables programmable ratio

• Single phase

• Mobile trolley mounted



A highly accurate, technically advanced and versatile low pressure meter mix system. Designed for high output with a choice ofeither fixed or variable ratio metering.

Machine versions offer programmable flow rate and dispense volume settings, while the variable ratio machine also incorporatesprogrammable mix rato adjustment.

An on-board HMI touch screen provides close loop monitoring.

Accessories (optional)• Bulk feed transfer, pumps and holding tanks


• Rotary/static mixing head

• 50 liter reservoirs

• Nitrogen blanket







• Machine mounted mixing head with foot pedal control

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IJ200 - 1:1- 13:1 Pail Pump Unit - Ultra High Viscosity

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Specifications

Features• High pressure, paste and RTV dispensing

• Volumetric dispensing up to 1,000,000 cps

• High output up to 20 shots per minute

• Precision long life extruder chop check pumps

• Analogue speed control

• Pneumatic system

• Compact arrangement



The IJ200 is designed to meter & mix a high viscosity base fluid up to 1 million cps direct from a 5 gallon pail (20 liters) with theactivator fed from an 18 liter stainless steel reservoir. Alternatively the IJ200C is configured with a second 5 gallon pail pump for ahigh viscosity activator also supplied in a 5 gallon pail.

Other options allow the IJ200 to be customized either with a fluid purge and/or a boom for ergonomic handling of the hose anddispensing gun unit.

ModelIJ200 Pail Pump & Reservoir MMD SystemIJ200C Pail Pump & Activator Pump MMD System

Accessories (optional)• Reservoir or pump feed


• Hand held mixing valve

• PLC control

• Low & high level proximity sensors with audible or

visual alarms

• Electric or pneumatic reservoir agitator







Metering pumps: single acting positive displacement

Maximum viscosity: 1,000,000 cps


Shot range: 15cc - 100cc at ratio 10:1

Shot output: 20 shots per minute


Reservoir capacity: IJ200 only 18 liter tank

Pail pump: IJ200 1 x 5 gallon / IJ200C 2 x 5 gallonControls: air supply filter regulator and gauge

machine on/off, foot valve start,dispense pressure regulator and gauge,foot valve start, emergency stop

Services: clean, dry compressed air80 psi (6 bar) 8 cfm

Dimensions (WxDxH): IJ200 = 600 x 700 x 1600mmIJ200C = 1300 x 600 x 1670mm


Analog Control - Shot 15cc - 100cc

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IJ100B - 1:1 - 100:1 - Proportioning UnitShot size up to 80cc at 1:1

ModelI&J100B Proportioning System

Features• Cost effective bench mounted system

• Pneumatic positive displacement pistons

• Variable ratio adjustment

• Simple 2 material proportionator - no mixing


• Low-High viscosity

• Adjustable outlets

• Simple push button control

• 3 way recharge/dispense valves

The I&J100B proportioning system is a simple to use, pneumatically powered, push button controlled machine. It’s single actingreciprocating pistons are designed to volumetrically deliver discrete shots of low to high viscosity two-part fluid. Examples areepoxies, silicones & RTV’s, polyurethanes, potting and encapsulation compounds, adhesives, structural bonding materials andacrylics.

The I&J100B can be configured to dispense fluids up to 80cc per cycle, dependent upon ratio.

Accessories (optional)• Choice of pressure fed fluid reservoir systems

• Reservoir agitators


• Reservoir heatingRatio range: pre-set 1:1 to 100:1


Maximum viscosity: 1,000 - 100,000 cps


Shot range: up to 80cc per cycle at 1:1


Mixing: manual

Reservoir capacity: 6oz - 5 gallon

Operating pressure: 80 to 100 psi 3 cfmControls: air supply filter regulator and gauge

machine on/off, dispense pressureregulator and gauge, push button


Weight: 17 lbs. (7.73 kg)

Specifications

Optional Reservoirs

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IJ900 - 1:1 - 4:1 Micro Beads - Precision AugerMicro shot beads 5K - 500K cps

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Benefits Over Pre-Mixed & Frozen• Purchase, ship and store at room temperature• Energy saving - room temperature cure possible• Reduced carbon footprint 1.3million kgms 10 years• $18k - $37K per annum oven power costs savings• Eliminate cure-induced differential TCE• Increase reliability by reducing component stress• Disposable auger cartridges• No cleaning of valve• No solvent or hazmat waste disposal

Specifications

Features• Mix-on-the-fly replaces premixed & frozen fluids

• Precision long life machined auger components

• Precision dispensing up to 500,000 cps

• Fast 1ul - 50 ul per second

• Reverse action snuff-back

• Disposable auger cartridges

• Ideal for solder pastes, dam & fill applications

• Solution to many LED & Solar requirements

• Medium - high viscosity fluids

• Compact arrangement

• Configure for automatic assembly lines & Fisnar robots

• Use with Fisnar 590 series precision nozzles - requesta brochure

The IJ900 is a precision machined auger screw dispensingsystem designed to meter & mix two part epoxies, silicones& urethanes “on the fly.”

The IJ900 method of micro liter meter & mixing is a viable al-ternative to the procurement, logistics and manufacturing is-sues arising from premixed & frozen materials.

Pre-mixed & frozen epoxies have special requirements thatadd significant costs. They also have specific chemical re-quirements and attributes that dictate high temperature cureprocesses. These high temperature cure schedules intro-duce detrimental thermal effects on components that resultin product design constraints.

The two-part epoxy formulations utilized for “mix on the fly”applications have low temperature cure schedules andthereby alleviate the thermal effects and resultant designconstraints.

The design features of the IJ900 Valve, include precisionmachined disposable auger components and unlike moldedaugers they result in precise micro liter dispensing of shotsand beads with all the added benefits of “mixing on the fly.”

Accessories (optional)• Rotary valve controller

• Encoder models

• Delivery systems: Syringe, 30ccTwin pack 50ccTwin pack 200ccTwin pack 400ccCartridges

• Bulk feed arrangement

• Interface box to Fisnar robot


Metering pumps: precision machined auger


Metering accuracy: +/- < 1% 10cc nominal

Shot range: < 1ul - 50ul per second

Shot output: 60 shots per minute

Mixing: disposable cartridge

Reservoir: optional accessoriesControls: rotary valve controller with forward and

reverse speed control, air regulator andgauge, foot valve start

Services: clean, dry compressed air80 psi (6 bar) 8 cfm


Weight: 1.2 lbs. (0.54 kg)

ModelIJ900 Precision Auger ValveIJ900E Precision Auger Valve - EncoderIJ900-8 Replacement Cartridge 8 PitchIJ900-16 Replacement Cartridge 16 PitchIJ900-C Replacement Cartridge CustomPDC-2000S Auger Valve Controller 3 Way

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Abrasive & Shear Sensitive Media

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IJ400PC

IJ400PM

IJ400PRIJ400PB

IJ400 Series - Severe Duty - Valveless Progressive Cavity

ModelIJ400PB Progressive Cavity Bench SystemIJ400PR Progressive Cavity Robot SystemIJ400PC Progressive Cavity Bench Cast SystemIJ400PM Progressive Cavity Mobile Cast System

Features• Rotating positive displacement pump

• Volumetric fluid conveyance

• High viscosity abrasive adhesives and sealants

• Solid content pastes and shear sensitive media

• Snuff-back for no drip-dispensing

• Linear pump pressure

• Repeatable accuracy <1% at pump outlet

• FDA compliant wetted components

• Hot & cold material dispensing

• Pulse free

• Adjustable shot output

• Valveless meter mix and dispense

• Electronic operation

The IJ400 is a series of progressive cavity, severe-duty,valveless meter mix machine models that provide accurateand repeatable volumetric dispensing over a wide spectrumof viscosities.

Abrasive filler materials are conveyed by a gentle endlessprogressive pump action that ensures long life of rotor-statorelements and reduces service down time.

IJ400PB - A bench mounted system that includes a mixinghead with integrated dispensers and a PLC dispensingcontrol for both resin and activator. Cartridge mountings arefitted as standard, optional bulk feeding is offered.

IJ400PR - A lightweight designed meter mix systemdesigned to mount directly on a Fisnar robot or integrated toother automated assembly systems. The components arefed from the pumps directly into the static-mixer, providing aconstant on-ratio condition, exact dispensing and a fast shotor bead sequencing.

IJ400PC - A compact table top unit for casting low tomedium viscosity media.

IJ400PM - A mobile system suitable for casting of low tomedium viscosity media. The valve mixing head is equippedwith a handle and start button to initiate the dispensingsequence.

Accessories (optional)• Bulk feed arrangement, pumps and holding tanks




• Reservoir agitators



• Thermostatically controlled heating


Mechanism: progressive cavity positive displacement

Maximum viscosity: 1,000,000 cps


Shot range: 0.04cc - continuos ratio dependent



Reservoir capacity: 5, 7, 20 and 50 liters

Operating pressure: low pressure

Controls: electronic


Specifications

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F200PN - Twin-Pack Cartridge Meter Mix Dispense KitTwin-Pack 50, 200, 400 and 600cc

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Features• Digital shot timer with multiple dispense programs

• Pinch valve option avoids run-on for low viscosities

• Cartridge systems 50ml, 200ml, 400ml, 600ml

• Ratios: 1:1, 2:1

• Adjustable height and swivel

• Foot pedal controlled

• Eliminates operator fatigue

• Increased accuracy

• Improves productivity

• Adjustable shot output

• Valveless meter mix and dispense

• Electronic operation

Specifications

A semi-automatic cartridge dispensing system for metermix operationsdirect from the cartridge. For less viscous materials an optional710PT-LF pinch tube valve is available. The valve is mounted at thestatic mixer tip for accurate dispensing of drip-free mixed deposits.

The Fisnar Twin-Pack Cartridge Dispense System reduces stress, operator fatigue and ensures accurate dispensing with less rejectsand wasted material.

A foot pedal operated Fisnar SL101 Digital Dispenser is included for repeatable timed cycling or manual deposits. A universalcartridge holder for 50, 200, 400 and 600ml cartridges may be swiveled at any angle for a comfortable bench operating position.

Alternatively the system can be used in conjunction with a Fisnar robot as a convenient method of interfacing a cartridge feed forautomatic deposition of mixed material.

ModelF50PN Twin-Pack 50ml Cartridge SystemF200PN Twin-Pack 200ml Cartridge SystemF400PN Twin-Pack 400ml Cartridge SystemF600PN Twin-Pack 600ml Cartridge System710PT-LF Pinch Tube Valve Kit

Accessories (included)• Secure Base

• Stand with Universal Holder & Air Regulator

• SL101 Digital Dispenser

• Pneumatic Cartridge Cylinder

Accessories (optional)• 710PT-LF Pinch Tube Valve Kit


Mechanism: pneumatic regulated cartridge gun



Shot range: 0.1cc - continuos - ratio dependent



Cartridge capacity: 50ml, 200ml, 400ml, 600ml

Operating Pressure: 35lbs. - 100lbs.

Controls: electronic digital shot meter SL101



Weight: 9 lbs. (4.09 kg)

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Mixing Nozzles - Blue

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Part Number Length(inches)

Length(mm)

Inside Diam.(Inch)

Inside Diam.(mm)

Outside Diam.(Inch)

Outside Diam.(mm)

Number of Elements

Content Volume(ml)

1590524 5.870 149 0.197 5.00 0.315 8.00 24 2.3

1590524LL 5.870 149 0.197 5.00 0.315 8.00 24 2.3

1590532 7.400 188 0.197 5.00 0.315 8.00 32 2.8

1590532LL 7.400 188 0.197 5.00 0.315 8.00 32 2.8

1590624 7.320 186 0.250 6.35 0.394 10.00 24 4.21590624LL 7.320 186 0.250 6.35 0.394 10.00 24 4.21590632 9.252 235 0.250 6.35 0.394 10.00 32 6.61590632LL 9.252 235 0.250 6.35 0.394 10.00 32 6.61590648 13.150 334 0.250 6.35 0.413 10.50 48 10.01590648LL 13.150 334 0.250 6.35 0.413 10.50 48 10.01590824 8.780 223 0.315 8.00 0.472 12.00 24 8.51590824LL 8.780 223 0.315 8.00 0.472 12.00 24 8.51590832 11.300 287 0.315 8.00 0.472 12.00 32 11.51590832LL 11.300 287 0.315 8.00 0.472 12.00 32 11.51591024 10.870 276 0.394 10.00 0.551 14.00 24 16.01591024LL 10.870 276 0.394 10.00 0.551 14.00 24 16.01591032 13.860 352 0.394 10.00 0.551 14.00 32 23.01591032LL 13.860 352 0.394 10.00 0.551 14.00 32 23.01591324 11.535 293 0.512 13.00 0.669 17.00 24 27.01591324LL 11.535 293 0.512 13.00 0.669 17.00 24 27.01591332 14.921 379 0.512 13.00 0.669 17.00 32 34.51591332LL 14.921 379 0.512 13.00 0.669 17.00 32 34.51591324L 13.800 350 0.512 13.00 0.669 17.00 24 27.01591332L 17.756 451 0.512 13.00 0.669 17.00 32 34.51591012-0832 16.102 409 0.394 - 0.315 10.00 - 8.00 0.551 -0.472 14.00 - 12.00 12 + 32 19.01591312-1032 19.646 499 0.512 - 0.394 13.00 - 10.00 0.669 - 0.551 17.00 - 14.00 12 + 32 37.5

ME Blue Series Static-Mixers 0.625” (15.9mm)The part numbers reflect the bell-mouth, I.D. and the number of elements. Example: 1590524 = a bell-mouth of 15.9mm, an I.D.of 5mm, and 24 mixing elements. 1590524LL is the same item but fitted with a luer lock adapter. Minimum qty 10 pcs.

L = (Length)

I.D. (INSIDE DIA.) 1 (ELEMENT)

O.D. (OUTSIDE DIA.)

OPTIONAL LUER LOCK

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Mixing Nozzles - Yellow

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Part Number Length(inches)

Length(mm)

Inside Diam.(Inch)

Inside Diam.(mm)

Outside Diam.(Inch)

Outside Diam.(mm)

Number of Elements

Content Volume(ml)

1670524 5.870 149 0.197 5.00 0.315 8.00 24 2.3

1670524LL 5.870 149 0.197 5.00 0.315 8.00 24 2.3

1670532 7.400 188 0.197 5.00 0.315 8.00 32 2.8

1670532LL 7.400 188 0.197 5.00 0.315 8.00 32 2.8

1670624 7.320 186 0.250 6.35 0.394 10.00 24 4.21670624LL 7.320 186 0.250 6.35 0.394 10.00 24 4.21670632 9.252 235 0.250 6.35 0.394 10.00 32 6.61670632LL 9.252 235 0.250 6.35 0.394 10.00 32 6.61670648 13.150 334 0.250 6.35 0.413 10.50 48 10.01670648LL 13.150 334 0.250 6.35 0.413 10.50 48 10.01670656 14.882 378 0.250 6.35 0.413 10.50 56 11.01670656LL 14.882 378 0.250 6.35 0.413 10.50 56 11.01670824 8.780 223 0.315 8.00 0.472 12.00 24 8.51670824LL 8.780 223 0.315 8.00 0.472 12.00 24 8.51670832 11.300 287 0.315 8.00 0.472 12.00 32 11.51670832LL 11.300 287 0.315 8.00 0.472 12.00 32 11.51671024 10.870 276 0.394 10.00 0.551 14.00 24 16.01671024LL 10.870 276 0.394 10.00 0.551 14.00 24 16.01671032 13.860 352 0.394 10.00 0.551 14.00 32 23.01671032LL 13.860 352 0.394 10.00 0.551 14.00 32 23.01671324 11.535 293 0.512 13.00 0.669 17.00 24 27.01671324LL 11.535 293 0.512 13.00 0.669 17.00 24 27.01671332 14.921 379 0.512 13.00 0.669 17.00 32 34.51671332LL 14.921 379 0.512 13.00 0.669 17.00 32 34.51671324L 13.800 350 0.512 13.00 0.669 17.00 24 27.01671332L 17.756 451 0.512 13.00 0.669 17.00 32 34.51671012-0832 16.102 409 0.394 - 0.315 10.00 - 8.00 0.551 -0.472 14.00 - 12.00 12 + 32 19.01671312-1032 19.646 499 0.512 - 0.394 13.00 - 10.00 0.669 - 0.551 17.00 - 14.00 12 + 32 37.5

MS Yellow Series Static-Mixers 0.675” (16.7mm)The part numbers reflect the bell-mouth, I.D. and the number of elements. Example: 1670524 = a bell-mouth of 16.7mm, anI.D. of 5mm, and 24 mixing elements. 1670524LL is the same item but fitted with a luer lock adapter. Minimum qty 10 pcs.

L = (Length)

I.D. (INSIDE DIA.) 1 (ELEMENT)

O.D. (OUTSIDE DIA.)

OPTIONAL LUER LOCK

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Part Kits

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Part Number Description51230 IJ30B pump service kit, Viton, used with epoxies and polyurethanes

51231 IJ30B pump service kit, Silicone, used with methacrylates

51232 IJ30B pump service kit, EPDM, used with polyesters

51234 IJ30C pump A service kit, Viton

51235 IJ30C pump A service kit, Silicone

51236 IJ30C pump A service kit, EPDM

51237 IJ30C pump B service kit, Viton

51238 IJ30C pump B service kit, Silicone

51239 IJ30C pump B service kit, EPDM

51240 35mm series pump service kit, Viton, used with epoxies and polyurethanes

51241 35mm series pump service kit, Silicone used with methacrylates

51242 35mm series pump service kit, EPDM used with polyesters

51245 40mm series pump service kit, Viton, used with epoxies and polyurethanes

51246 40mm series pump service kit, Silicone used with methacrylates

51247 40mm series pump service kit, EPDM used with polyesters

51287 IJ40C pump A service Kit - Viton

51288 IJ40C pump A service Kit - Silicone

51289 IJ40C pump A service Kit - EPDM

51290 IJ40C pump B service Kit - Viton

51291 IJ40C pump B service Kit - Silicone

51292 IJ40C pump B service Kit - EPDM

51295 TSV601 service kit - Viton

51296 TSV601 service kit - Silicone

51297 TSV601 service kit - EPDM

51530 IJ20P and IJ20E pump service kit, Viton

51531 IJ20P and IJ20E pump service kit, Viton (excludes displacement rods)

51533 IJ20P and IJ20E pump service kit, Silicone

51534 IJ20P and IJ20E pump service kit, Silicone (excludes displacement rods)

51536 IJ20P and IJ20E pump service kit, EPDM

51537 IJ20P and IJ20E pump service kit, EPDM. (excludes displacement rods)

51555 Pump service kit, gear pump, body size 1, 0.25cc/rev, (74300)





51570 Pump service kit, gear pump, 12mm shaft (Pomtava)

51571 Pump service kit, gear pump, 10mm shaft (Pomtava)

Spare Part Kits

Process Examples

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FluidSure systems are designed to dispense a wide range of two-part resins including polyurethanes, epoxies, silicones,methacrylates and polyesters.

The following examples detail a few popular applications:

Potting and EncapsulationMany electrical and electronic components such as coils, toroids, transformers, power supplies and printed circuit boards,are potted using polyurethanes or epoxies. The quantity dispensed may be from a few grams up to many kilograms.Due to the continuing requirement for improved quality, potting under vacuum conditions may be required.

CastingThe production of parts cast in open or closed moulds using polyesters or polyurethanes. High outputs are often required asthe component size may be large or the resin used may have a fast gel time. A typical application is in the production ofwind turbine blades using vacuum draw-through.

BondingAssembling parts using high strength adhesive systems. Beads of adhesive can be applied directly from the machine usinga hand held gun or automated robot system.

FiltersProduction of many types of filters such as oil, air and water and other liquid filters require mixing and dispensing two partpolyurethanes and epoxies together with single part plastisols.

Bead and Gasket LayingApplication of precise patterns of sealant or resins for form-in-place gaskets in such diverse requirements as solar panels,electrical components and motor covers. Our complete service can provide a FluidSure™ system interfaced to a Fisnar robotfor either a bench or conveyor fed application.

CoatingFrequent examples include supplying a mixed material to feed roller coating machines for applications such as woodveneering, coating of fabrics or bonding of mesh panels.

FillingFilling liquids and pastes into easily handled syringes from bulk is a growing requirement. Fisnar Inc offers equipment to fillsingle and dual syringes together with larger cartridges as well as tins and other containers. A high degree of accuracybetter than 0.5% is achieved with FluidSure systems, eliminating waste and increasing production throughput.

Insulating Glass UnitsApplying an edge sealant to glass units is a long established process involving the mixing of polyurethanes, polysulphidesand silicones. This process is also used in structural glazing where the unit is bonded into subframes.

Metering & Mixing Process Examples

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Metering & Mixing Equipment

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