turning center - interempresas

Turning Center

ACCUWAY MACHINERY CO., LTD.

Shen-Gang Factory:

No.26, Lane 108, Da-Jou Road, Shen-Gang Hsiang,

Taichung Hsien, Taiwan 429, R.O.C.

TEL:+886-4-2520-9588 FAX:+886-4-2520-9716

E-mail:[email protected]

www.accuway.com.tw

Tan-Tzu Factory

No.1, Lane 113, An-Ho Road, Tan-Tzu Hsiang,

Taichung Hsien, Taiwan 427, R.O.C.

201107

UT Ser ies1 UT Ser ies 2

Rigid Structure

The machine bed is made of one-piece high-grade Meehanite casting to allow heavy cutting capabilities. The wide hardened and ground box ways are coated with Turcite and hand-scraped for ultra-precise fitting to reduce vibration while offering better tool life and surface finishes. Each axis structure is directly driven by precision

ballscrew and powered by AC servo motor for smooth slide movement with virtually no backlash.

One-piece Slant

UT-200S/UT-2 0SM

Bed Structure

UT-300Y

Multi-tasking Systems

Available on both the main spindle and sub-spindles, C1 and C2 axes provide positioning resolution up to 0.015 degree to accomplish three dimensional contour ing, combined round and pr ismat ic machining by harmonized control of the spindles with the X and Z axes. Exact synchronization between the main spindle and sub spindle at any rotation speed can be programmed to perform part transfer for secondary machining to enhance production efficiency and reduces idle time.

Main and Sub Spindles Synchronizat ion

The thermally symmetrical design on the head stock diminishes distortion and provides stable accuracy on work pieces even in continuous high speed machining. The spindle is supported by a double row of tapered roller bearings in the front and rear of the spindle to resist axial cutting force, while self-alignment angular contact bearings provide tremendous radial load capability.

Y-axis with +/- 50 mm of stroke is available for performing thread milling, complex off-center milling and drilling operations on the main or sub-spindle by combining live tool turret. The Y-axis travel is achieved by the simultaneous movement of the two independent slides. This design distributes cutting force over the two slides assuring exceptional rigidity and maximum accuracy.

Spindle

Y-axis

C1-Axis

C2-Axis

Y-Axis

Z-Axis

X-Axis


10.4" color LCD plus manual guide i enable user to program complex components in multi-axis system.

FANUC 18i -T control ler

The fast 12-station servo-mechanical dodecagonal drum turret, featuring a large 3-piece curvic coupling and powerful hydraulic clamping force, assures unparalleled r igidity in al l machining conditions. Live tool holders can be mounted on all 12 stations, but only the working position is driven. VDI live tool turret is also available as an option upon request.

Turret

VDI Power turret

Accuway Power turret

Turning and Milling

VDI 40 12-Station25X25

Ø10

Ø16Ø20

Ø12

Ø25

Axial tool holder

Radial tool holder

T1(E6)

C4

C3

Ø32

25X25

Ø16

U-Drill tool holder

Boring bar tool holder

Facing tool holder

MT. #2MT. #3

Ø32

MT. #1

Ø20Ø25

25X25

Ø8Ø10Ø12

25X25

O.D. holder

Axial tool holder

Radial tool holder

Dodecagonal drum power turret

Ø6

Ø32Ø20Ø25

Tooling System

VDI 30 12-Station20X20

Ø10

Ø16Ø20

Ø12

Ø25

Ø8

Axial tool holder

Radial tool holder

T1(E6)

C4

C3

20X20

UT-200S/UT-200SM

UT-300Y/UT-300LY

UT-300Y/UT-300LY


Working Range

VDI 30 12-station power turretUT-200SM

368220 72

27040133220

Ø505

Ø266

368

Ø210

60100

600

144

23

220

150

2057

50

600

155

220

150

50 50

150144

85

307307 100

717148

57

175

60100600

220

166

170

11

303150303

220

26

7

7

150303

144

133

170

143.2 32.8

103.2126.2

13.2

Z-TRAVEL750

133 72120 10.5

115

270

240

220

250

270

75

100

X-TRAV

EL300

90175250 15

112

200

235

270

240

220

15250 83

133

270

X-TRAVEL

300

750

120

75

72

82

1

10.5

100

Z-TRAVEL

100

250

500 30080

120

35

300

500

60100

320

60115125 60110130 451101306380.5

235

241

300

170165

210

240

15

15

X-TRAV

EL

210

750

2

111.5Z-TRAVEL

110

170

4030

220

90

27 3575 35305

76

300

80

490

490

65

300

490

70

300 11

0

VDI 40 12-station power turret

Accuway power turret

UT-300SM

UT-300SM

Accuway power turretUT-300Y/UT-300LY

VDI 40 12-station power turretUT-300Y/UT-300LY

120 540/1040(UT-300L)

275

40

200

10057

85

750/1250(UT-300L)

139120 540/1040(UT-300L)

250275

40

139

750/1250(UT-300L)

85 120

901025

256

236

39

516

120275

516 275

19100

35

320

25.519

Z-TRAVEL

X-TRAV

EL

Z-TRAVEL

X-TRAV

EL

120 540/1040(UT-300L)

275

750/1250(UT-300L)

120 540/1040(UT-300L)

250275

40

139

750/1250(UT-300L)

85 120

901025

256

236

39

516

120275

516 275

19100

35

320

25.519

Z-TRAVEL

X-TRAV

EL

Z-TRAVEL

X-TRAV

EL

120 540/1040(UT-300L)

275

40

200

10057

127

85

750/1250(UT-300L)

139120 540/1040(UT-300L)

250275

40

139

750/1250(UT-300L)

85 120

901025

256

236

39

516

120275

516 275

19100

35

320

25.519

Z-TRAVEL

X-TRAV

EL

Z-TRAVEL

X-TRAV

EL

275 189

205

260

90100540/1040(UT-300L)120

540/1040(UT-300L)120

540/1040(UT-300L)120540/1040(UT-300L)120

90100

175

239

245

275

139139

750/1250(UT-300L) 750/1250(UT-300L)

105

20

55 90

165

2517162

245

260

271

275

15

40

150

9010586139

750/1250(UT-300L)

139

525

35 70

200

224

245

260

275

90100140

3

260

245

135140

750/1250(UT-300L)

66

64

79.5

Z-TRAVEL

X-TRAV

EL

Z-TRAVEL

X-TRAV

EL

Z-TRAVEL

X-TRAV

EL

Z-TRAVEL

X-TRAV

EL

275 189

205

260

90100540/1040(UT-300L)120

540/1040(UT-300L)120

540/1040(UT-300L)120540/1040(UT-300L)120

90100

175

239

245

275

139139

750/1250(UT-300L) 750/1250(UT-300L)

105

20

55 90

165

2517162

245

260

271

275

15

40

150

9010586139

750/1250(UT-300L)

139

525

35 70

200

224

245

260

275

90100140

3

260

245

135140

750/1250(UT-300L)

66

64

79.5

Z-TRAVEL

X-TRAV

EL

Z-TRAVEL

X-TRAV

EL

Z-TRAVEL

X-TRAV

EL

Z-TRAVEL

X-TRAV

EL

Accuway power turret


Working Range

VDI 40 12-station power turretUT-300SY

UT-300SY

Machine Dimensions

Spindle Torque Diagram

1735

15903895

2965

UT-200S/UT-200SM

B

CD

A

UT-300Y/UT-300LY MODEL A B C D

UT-300Y 3500 2200 2050 4050

UT-300LY 4100 2200 2050 4650

Output[kW]

0

5

10

15

20

0 30001500 4500 6000

30 min, S3 60% Operating zone15 kW

Continuous operating zone

11 kW

Torque[N-m]

60000 1500 45003000

250

191200

150140

100

50

0

30 min, S3 60%Operating zone

Continuousoperating zone

Motor speed [ min-1 ]

Output[kW]

0

6

12

18

24

0 700 1400 3500

15 min, S3 60% Operating zone18.5 kW


15 kW

Torque[N-m]

35000 700 1400

450432

300

150

0

15 min, S3 60%Operating zone


600

338338

Motor speed [ min-1 ]

Motor speed [ min-1 ] Motor speed [ min-1 ]

522

2100 2800

2029

2100 2800

700 700

[ αP 22 ]

[ αP 30 ]

275

100

516

320

19

ø242

ø472

35120516

275

39

750 75Z-axis stroke

750

10.5 90

6560

87

16

Z-axis stroke

X-ax

is str

oke

275

X-ax

is str

oke

275

250 190

72 120

46

67

560

250

236 11

0

120

153

6

275494

86

494 105

36

275

ø231

ø448

49470

27551

750

79.5

182182 122112

163.5143.5

111.561.5

10

64

Z-axis stroke

275

39

25

55 60 90 105

175

65

X-ax

is str

oke

200 11

0

750

182 62 60

5

80

7035

4

Z-axis stroke

275

200

1024

165

X-ax

is str

oke


UT-200 SpecificationMachine Model UT-200S UT-200SM

Controller FANUC OiT FANUC OiT

CAPACITY

Swing over “ Z” cover mm 522 522

Swing over “ X” cover mm 318 318

Max cutting diameter (Main spindle) mm 260 286

Max cutting diameter (Sub-spindle) mm 260 286

Max cutting length mm 495 495

MAIN SPINDLE

Spindle nose ASA A 2-6 A 2-6

Spindle bearing inner diameter mm 100 110 100 110

Power chuck diameter inch 8 8

Spindle speed rpm 4500 4000 4500 4000

Spindle drive KW 11/15 11/15

Bar capacity mm 52 65 52 65

SUBSPINDLE

Spindle nose ASA A 2-5 A 2-5

Power chuck diameter inch 6 6

Spindle speed rpm 6000 6000

Spindle drive power

power

KW 5.5/7.5 5.5/7.5

Bar capacity mm 45 45

TRAVELS

Z axis mm 600 600

X axis mm 220 220

B axis mm 625 625

FEEDS

Rapid traverse- Z axis m/min 20 20

Rapid traverse- X axis m/min 20 20

Rapid traverse- B axis m/min 20 20

TOOL TURRET

Type Hydraulic Servo-mechanical

Number of tools units 12 (VDI 30) 12 (VDI 30)

Tool size square(Machining the face) mm 20 20

Tool size square(Machining the back) mm 20 20

Tool size boring bar mm 32 32

Cs spindle index angle degree - 0.015

Max. rotary tool speed rpm - 6000

Rotary tool driver power kW - 2.2

DIMENSIONS

Floor space required M 2.9 x 1.6 2.9 x 1.6

Height M 1.7 1.7

Weight kg 4000 4000

UT-300 SpecificationMachine Model UT-300Y UT-300LY UT-300SM UT-300SYController FANUC 0iT FANUC 0iT FANUC OiT FANUC 18iTCAPACITYSwing over “ Z” cover mm 910 910 612 910

Swing over “ X” cover mm 720 720 388 720

Max cutting diameter (Main spindle) mm 470 470 420 450

Max cutting diameter (Sub-spindle) mm - - 375 375

Max cutting length mm 610 1140 610 610

MAIN SPINDLE Spindle nose ASA A2-8 A2-8 A2-11 A2-8 A2-8

Spindle bearing inner diameter mm 130 140 130 140 160 130 140 130 140

Power chuck diameter inch 10 12 10 12 15 10 12 10 12

Spindle speed rpm 3500 2700 3500 2700 2500 3500 2700 3500 2700

Spindle drive power KW 15/18.515/18.5

(18.5/22) 15/18.5 15/18.5

Bar capacity mm 75 90 75 90 105 75 90 75 90

SUBSPINDLE Spindle nose ASA - - A2-5 A2-5

Power chuck diameter inch - - 6 6

Spindle speed rpm - - 6000 6000

Spindle drive power KW - - 5.5/7.5 5.5/7.5

Bar capacity mm - - 45 45

TRAVELSZ axis mm 750 1250 750 750

Y axis mm ± 50 ± 50 - ± 50

X axis mm 275 275 300 275

B axis mm - - 700 700

FEEDSRapid traverse- Z axis m/min 24 24 24 24

Rapid traverse- Y axis m/min 10 10 - 10

Rapid traverse- X axis m/min 20 20 20 20

Rapid traverse- B axis m/min - - 20 20

TOOL TURRETType APT / VDI APT / VDI APT / VDI APT / VDI

Number of tools station 12 12 12 12

Tool size square mm 25 25 25 25

Tool size boring bar mm 40 40 40 40

Cs spindle index angle deg 0.015 0.015 0.015 0.015

Max. rotary tool speed rpm 4000 4000 4000 4000

Rotary tool driver power kW 3 / 3.7 3 / 3.7 3 / 3.7 3 / 3.7

TAILSTOCKTailstock body travel mm 540 1040 - -

Quill travel mm 120 120 - -

Quill diameter mm 85 85 - -

Quill taper hole MT 5 5 - -

Tailstock body positioning Programmable Programmable - -

DIMENSIONS Floor space required M 3.5 X 2 4 X 2 3 X 1.9 3.5 X 2

Height M 2.2 2.2 2 2.2

Weight kg 6000 7500 5900 6500

turning center - interempresas

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