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Flushing Procedure For Chilled Water System ChemicalTreatment

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This method statement describes the methodology and

procedure for flushing of chilled water system and to ensure

that all concerned persons are familiar with the sequence of

activities, utilization of resources, and execution of the worksin compliance with applicable Safety and Quality

Procedures, and Project Documents and Specification.

Scope of Works

This method statement is intended to outline the activities and

the methods used in cleaning and flushing of chilled water

system and its chemical treatment. All activities will be

carried out in accordance with the contract details and in full

compliance to the project specifications. All work within therights-of-way of the standards and specifications will be

done in compliance with requirements issued by authorities.

Required Tools/Equipment

Tool box

Tool kitMeters/gauges

Power ToolsTemporary pump

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Chilled Water Flushing Procedure

Preparation: The following preparation checks / works shall be carried out prior to commencement of flushing

and cleaning of chilled water system.

Check and ensure the system is hydro-statically pressure tested and verify test certificate.Check the provision of air vents at location as per approved drawings.

Check and ensure sufficient quantities of chemicals are available as per requirement.Place warning signs and warning tape as required.

Arrangements for draining the flushed water to be made before starting the flushing process. Drain shouldbe connected to main drainage line or as directed by authorities.

Flushing & Cleaning Steps

Cleaning With Fresh Water

Fill the system with clean water and drain the water after 30 minutes of circulation. The water quality will be as

per approved parameters.

Refill the system with clean water and run the chilled water pump for 2 hours. Take samples to check the quality

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of water as per applicable requirements in the contract.

Open the drain valves in the main lines and drain the water completely.

Clean the strainers

During the above flushing process the drain valves shall be kept open while the pump is running, until the waterappears clean.

Close all the drain valves

Cleaning With Cleaning Chemical

Desired water quality should be achieved before adding the chemical.

Refill the system with clean water and add cleaning chemical in required quantities as per Specialistsupplier’s instructions i.e. 1Kg per cubic meter of system volume.

Once the cleaning process is started, samples of solution shall be collected from various parts of the

system to ensure the chemical solution has reached all parts of the system.

Run the pump and circulate the water (with chemicals added) for a minimum period of 24 hours as perspecialist supplier’s recommendations.

Samples to be taken and tested in 3rd party laboratory. The water quality must be achieved as per therequirements agreed in the contract or as applicable

Specialist contractor shall collect samples and conduct tests until satisfactory results are obtained as

required which is a condition when no increase in iron level is observed and a level of iron less than 1ppmis achieved and the water is clear, colourless and odourless.

After the cleaning process is completed as described above the cleaning solution shall be flushed out.

Addition of Corrosion & Scale Inhibitors

The entire system is re-filled with fresh and clean water and treated with corrosion and scale inhibiting treatment

chemical at the rate of 3Kg per cubic meter of the system volume or as applicable depending upon the chemical

concentration. After 24 hours of circulation samples are taken to ensure the concentration levels i.e. 800-100ppm as NaNo2

Biological Control

Biological control chemical, shall be dosed at the agreed rate per cubic meter using the manual dosing pot. This is

a shock dosing which shall be done after every three months.

Inspection

The inspection request shall be raised for consultant to witness the flushing and cleaning process at differentstages and results shall be noted on checklists.

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Tags: Chemical Treatment of chw piping, chw piping cleaning, Flushing Procedure For Chilled Water System

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