fqp format cqa-iv-r2 dt 200510

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  • 8/8/2019 Fqp Format Cqa-IV-r2 Dt 200510

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    CONTRACTORS NAME AND ADDRESS:

    Tel No :

    Fax No:

    E-mail :

    FIELD QUALITY PLAN PROJECT :PHASE NO./UNIT NO. :

    PACKAGE :

    SO NO.:

    MAIN-CONTRACTOR:

    Item: QP NO:

    Rev. no.

    Date:

    Page. .... of

    SL

    NO

    ACTIVITY / OPERATION CHARACTERISTICS CLASS OF

    CHECK #

    TYPE OF

    CHECK

    QUANTUM

    OF CHECK

    REFERENCE

    DOCUMENT

    ACCEPTANCE

    NORMS

    FORMAT

    OF

    RECORD

    REMARKS

    1 2 3 4 5 6 7 8 9 D* 10

    LEGEND :-

    1. D* Records identified with TICK(p) shall essentially be included by supplier in QA documentation.2. # Class of check shall be A, B and C

    NOTE:- All class of checks shall be H (Customer Hold Point) and work shall not proceeded till it is witnessed and cleared in writing by witnessing & accepting authority.

    Class of check Witnessing & Accepting Authority Surveillance by

    A FQA Engineer (or Nominated FQA Agency), in association with

    Engineer of Executing Department (nominated by HOD at Site)

    Head, FQA (Nominated FQA Agency)

    B Engineer of Executing Department (nominated by HOD at Site) FQA Engineer (Nominated FQA Agency)

    C Main Contractors FQA Engineer and Engineer of Executing

    Department (nominated by HOD at Site)

    Any other Engineer authorized by Head of the

    Project / Station (VP)

    ABBREVIATION to be used in column -9 for format of record:-

    SR=Site Register, TR=Test Report, TC=Manufacturers Test Certificate, LR=Lab Report, LB=Log Book. LS= Log sheet (specify the log sheet no.)

    For Erection Sub- Contractor For Main Erection Contractor For APML

    Format No CQA/IV/ R2

  • 8/8/2019 Fqp Format Cqa-IV-r2 Dt 200510

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    APPENDIX II

    LEGEND FOR FIELD QUALITY PLAN FQP(FORMAT No. CQA/ IV/ R2)

    Sub-Contractor name and address: Name and full address of Sub-Contractor shall be indicated in " FQP"

    a) Item: In the column of Item: Full name of the item for which FQP is being prepared should be indicated alongwith the complete material, type, class, rating, range, size etc. or complete designation / description of the item or as

    recommended in the product specification (attach sheet, if required).

    Column 2: ACTIVITY / OPEERATION: Name of components/ equipment / system and operations like SiteReceipts Inspection, Storage, Handling, Pre-Erection and Erection shall be indicated.

    Column 3: Characteristics: Following characteristics of activity should be indicated, as applicable, visual,dimensional, leveling, alignment, hydraulic, chemical, mechanical, performance, ultrasonic, magnetic, particle,dye penetrant, radiographic, polarization index, high voltage, insulation resistance, etc. along with the item onwhich the these are performed and Instruments used for checking shall be indicated .

    Column 4: Each Check shall be classified as A, B or C depending upon its criticality in over all integrity ofthe equipment

    Classification /

    Categorization

    Witnessing & Accepting Authority Surveillance by AG

    Category A FQA Engineer (or Nominated FQA

    Agency), in association with Engineer

    of Executing Department (nominated

    by HOD at Site)

    Head, FQA (Nominated FQA

    Agency)

    Category B Engineer of Executing Department

    (nominated by HOD at Site)

    FQA Engineer (Nominated

    FQA Agency)

    Category C Contractors Field Quality Engineer

    and Engineer of Executing Department

    (nominated by HOD at Site)

    Any other Engineer authorized

    by Head of the Project / Station

    (VP)

    Column 5: Type of Check shall indicate nature of check i.e. visual, measurement, verification, strength,chemical analysis, NDT etc.

    Column 6: 100% Check or sample basis specifying percentage sample to be checked. In case check has to beperformed periodically frequency of testing to be indicated.However the column "6" 'Quantum of Check' canbe sub-divided into 2 or 3 columns to facilitate clarity for a particular set of Contractor / Sub-Contractor /Manufacturer.

    Column 7: Plant standard, IS, DIN, BS, ASME, IEC or other national/international standards, statutory codes,drawings etc. as per which checks/tests shall be carried out and their acceptance norms shall be indicated.

    Column 8: Plant standard, design data, national/international standard or other acceptance norm shall be

    indicated.

    Column 9: Appropriate format/certificate on which test/inspection results recorded shall be indicated.

    Column 9 'D': Records shall be identified by AG with Tick marks () shall be essentially included by -

    Contractor in QA documentation.

    Column 10: In Remark column any specific Remark shall be written here.

    __________________________________________________________________________________________

    CQA/IV/R2